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Recycling. Fundamental study on the recycling of rare earth magnet. (2nd Report). Recovery of Samarium and Neodymium from Rare Earth Magnet Scraps by Fractional Crystallization Method. 回收利用。稀土磁体回收的基础研究。(2日报道)。分级结晶法从稀土磁体废料中回收钐和钕。
Pub Date : 1998-07-01 DOI: 10.2473/SHIGENTOSOZAI.113.1082
N. Sato, Yuezhou Wei, M. Nanjo, M. Tokuda
Recovery of Samarium and Neodymium from rare earth magnet scraps which contain-30% of Sm or Nd and 50-60% of Co or Fe was examined by the fractional crystallization of their sulfates. The results are summarized as follows: 1) When H2SO4was added into the nitric acid solution containing Sm and Co, the solubility of Sm decreased and Sm sulfate hydrate preferentially crystallized. 2) Samarium sulfate hydrate of 96.5% purity with recovery rate 87.1% was obtained from Sm Co5magnet scrap by the fractional crystallization. Effective results were also obtained when Sm2 (Co, Fe, Cu, Zr) 17 was examined similarly. 3) The addition of ethanol into the sulfuric acid-nitric acid solution containing Nd and Fe was proved to be effective for the decrease of solubility and fractional crystallization of Nd. 4) Neodymium sulfate hydrate of 96.8% purity with recovery rate 97.1% was obtained from Nd-Fe-B magnet scrap by the fractional crystallization of metal sulfates with addition of ethanol as well as H2S04.
研究了从含Sm或Nd -30%、Co或Fe - 50-60%的稀土磁体废料中回收钐和钕的方法。结果表明:1)在含Sm、Co的硝酸溶液中加入h2so4后,Sm的溶解度降低,水合硫酸sm优先结晶;2)用分步结晶法从Sm co5磁体废料中获得了纯度为96.5%、回收率为87.1%的水合硫酸铵。对Sm2 (Co, Fe, Cu, Zr) 17进行类似的检测,也得到了有效的结果。3)在含Nd、Fe的硫酸-硝酸溶液中加入乙醇,可有效降低Nd的溶解度和分离结晶。4)在金属硫酸盐中加入乙醇和H2S04,对Nd-Fe- b磁体废料进行分离结晶,得到纯度为96.8%、回收率为97.1%的水合硫酸钕。
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引用次数: 17
減圧下における炭素飽和溶融Fe-Sn-S合金からのSnSの蒸発速度 SnS从减压下碳饱和熔融Fe-Sn-S合金的蒸发速度
Pub Date : 1997-12-25 DOI: 10.2473/SHIGENTOSOZAI.113.1101
徹也 長坂, 光兀 日野
The recycling of valuable resources has currently became a major worldwide subject in the industries from the viewpoint of saving energy and protection of environment. Since the accumulated amount of steel product is reaching almost one billion ton in Japan, it is very important to develop the technology for the removal of tramp-elements such as tin, copper and zinc from steel scrap. In the present work, the rate of tin removal by the evaporation from carbon saturated liquid Fe-Sn-S alloy has been studied at 1, 673 K under reduced pressure.Tin evaporates from molten iron and equimolar amount of sulfur is also removed together with tin. The evaporation rate of tin increases with increasing initial sulfur content in the melt. It is confirmed that tin dissolved in liquid iron is removed in the form of SnS under the presence of sulfur in the metal. The rate of tin evaporation becomes faster with reducing the pressure in the reaction chamber. This indicates that the rate is controlled mainly by the mass transfer of SnS in the gas phase.
从节约能源和保护环境的角度出发,有价资源的回收利用已成为当今世界工业领域的一个重大课题。由于日本钢铁产品的累积量已接近10亿吨,因此开发废钢中锡、铜、锌等杂质的脱除技术具有重要意义。本文研究了Fe-Sn-S合金饱和碳液在1673 K条件下的蒸发除锡速率。锡从铁水中蒸发,等量的硫也随锡一起被除去。锡的蒸发速率随着熔体中初始硫含量的增加而增加。证实了在金属中有硫存在的情况下,溶解在铁液中的锡以SnS的形式被去除。随着反应室压力的减小,锡的蒸发速度加快。这表明反应速率主要受SnS在气相中的传质控制。
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引用次数: 1
Recycling. Recovery of Nickel and Cobalt from Spent Catalyst by Means of Solvent Extraction with Synergistic Mixtures of Picolylamine in Combination with DNNSA. 回收利用。吡咯胺与DNNSA协同溶剂萃取回收废催化剂中的镍和钴。
Pub Date : 1997-12-25 DOI: 10.2473/SHIGENTOSOZAI.113.1074
S. Nagib, K. Inoue, Yuji Koga
The total dissolution of spent hydrodesulfurization catalyst (HDS) in sulfuric acid yields an acidic solution containing a certain amount of rare metals like molybdenum, vanadium, cobalt, nickel, and a small amount of iron as well as large excess of aluminum. In order to recover Co and Ni from the raffinate after the selective extraction of Mo and V with phosphinic acid extractants such as CYANEX 272 and PIA-8, a systematic investigation was conducted on the synergistic extraction with the mixed solvents consisting of dinonylnaphthalenesulfonic acid (DNNSA) and a series of N-alkyl-bis-picolylamine such as tri-decyl-picolylamine (TDPA), oleylpicolylamine (OLPA), and octa-decyl-picolylamine (ODPA). It was elucidated that all of these mixtures could exhibit a good synergistic effect for the extraction of Co, and Ni, while, the extraction of Al was considerably suppressed. In particular, the mixture of TDPA, or OLPA in combination with DNNSA appeared to be the most feasible and economic because it has rapid extraction rate, good phase separation, and high selectivity for Co and Ni over Al. Stripping of the loaded Ni and Co can be achieved by 0.5 and 1 M sulfuric acid and hydrochloric acid, respectively. However, smooth phase disengagement was not observed, which should be improved in future, for example by employing picolylamines with highly branched alkyl chains at tail position.
废加氢脱硫催化剂(HDS)在硫酸中总溶解,生成含有一定量的钼、钒、钴、镍等稀有金属和少量铁以及大量过量铝的酸性溶液。为了从磷酸萃取剂CYANEX 272和PIA-8选择性萃取钼和钒后的萃余液中回收Co和Ni,对二硝基萘磺酸(DNNSA)和三癸基吡啶胺(TDPA)、油基吡啶胺(OLPA)、八癸基吡啶胺(ODPA)等n -烷基双吡啶胺的混合溶剂协同萃取进行了系统研究。结果表明,这三种混合物对Co、Ni的萃取均有较好的协同作用,而对Al的萃取则有较好的抑制作用。其中,TDPA或OLPA与DNNSA的混合萃取是最可行和最经济的,因为它具有萃取速度快、相分离好、对Co和Ni的选择性比Al高的特点。负载的Ni和Co分别可以在0.5 M和1 M的硫酸和盐酸中实现剥离。然而,没有观察到光滑的相分离,这应该在未来得到改善,例如在尾部位置使用具有高支化烷基链的吡咯胺。
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引用次数: 2
Fe-Cu-C系2液相分離による低品位銅スクラップからの銅の濃縮 Fe-Cu-C类2液相分离,从低品位铜废料中浓缩铜
Pub Date : 1997-12-25 DOI: 10.2473/SHIGENTOSOZAI.113.1110
勉功 山口, 要一 武田
A mixture of iron, copper and carbon was melted in a carbon crucible at 1, 453 K. The top layer which was rich in iron and the bottom layer which was rich in copper were clearly separated in the crucible. We could thus make fundamental experiment to carry out a phase separation for copper recovery from iron scrap containing copper. One of the focuses is the effect on the phase separation and the suspension of an extra element to the Fe-Cu-C ternary system. We added Cr, Mn, Al, Si or S to Fe-Cu-C ternary system, and determined the compositions of miscibility gap at 1, 453 K under carbon saturation. In some cases scrap contains precious metal. On this account the recovery distribution ratios of precious metal were also measured.The alloy compositions on the miscibility gap in the Fe-Cu-C system are 91.1% Fe-4.7% Cu-4.2%C and 96.7%Cu-3.3% Fe. Addition of aluminum, Silicon or sulfur causes the gap to narrow. An increase in carbon solubility in the phase rich in iron reduces copper solubility, which affects recovery of copper from scrap. The relation between copper and carbon solubility in the phase rich in iron is(% Cu)=0.68 (%C) 2-7.26 (%C) +22.77Gold, silver and palladium are enriched in the phase rich in copper. Platinum distributes both phases equally. The activity coefficients of Ag, Au, Pd and Pt were estimated from the distribution ratios.
铁、铜和碳的混合物在1453 K的碳坩埚中熔化。富铁的上层和富铜的底层在坩埚中明显分离。为从含铜废铁中进行相分离回收铜进行了基础实验。其中一个重点是对相分离的影响和一个额外的元素悬浮在Fe-Cu-C三元体系。在Fe-Cu-C三元体系中加入Cr、Mn、Al、Si或S,测定了碳饱和条件下1453 K时混相间隙的组成。在某些情况下,废料中含有贵重金属。在此基础上,测定了贵金属的回收率分布比。Fe- cu - c体系混相间隙的合金成分为91.1% Fe-4.7% Cu-4.2%C和96.7%Cu-3.3% Fe。添加铝、硅或硫会使间隙缩小。富铁相中碳溶解度的增加会降低铜的溶解度,影响废铜的回收。富铁相中铜与碳的溶解度关系为(% Cu)=0.68 (%C) 2 ~ 7.26 (%C) +22.77。铂平均分配这两种相。根据分布比估计了Ag、Au、Pd和Pt的活度系数。
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引用次数: 8
Influence of Stirring Screw Speed on Grinding Efficiency of the Tower Mill KD-3 搅拌螺杆转速对KD-3塔式磨粉机磨矿效率的影响
Pub Date : 1997-11-01 DOI: 10.2473/SHIGENTOSOZAI.113.842
敦 柴山, Shibayama Atsushi, Mori Sukeyuki, 祐行 森, Haraguchi Tsuyoshi, Izumi Takashi, 享志 泉, 茂実 永留, N. Shigemi
In the few studies devoted to increase the grinding efficiency of a Tower Mill Pulverizer, it has been possible to produce particles finer than 10μm. The problem now is to increase effectively the weight of fine particles in the products. To achieve this goal the weight and particle size distribution of products, and also the electric consumption of the Tower Mill KD-3 were investigated by varying the speed of the stirring screw from 1.08 s-1to 1.58 s-1.The results of the tests can be summerized as follows:(1) The weight of products in the classifying column and the cyclone, and the electric consumption of the stirring motor increase with the speed of the stirring screw, while the specific energy (J/kg) remains constant.(2) The particle size distribution of the products in the classifying column and the cyclone are not influenced by the stirring screw speed.
在少数致力于提高塔式磨粉机粉碎效率的研究中,已经可以生产小于10μm的颗粒。现在的问题是如何有效地增加产品中细颗粒的重量。为了实现这一目标,通过改变搅拌螺杆的转速从1.08 s-1到1.58 s-1,研究了KD-3型塔式磨机的重量和粒度分布,以及电耗。试验结果表明:(1)分级塔和旋风分离器内产品的重量和搅拌电机的电耗随着搅拌螺杆转速的增加而增加,而比能(J/kg)保持不变。(2)分级塔和旋风分离器内产品的粒度分布不受搅拌螺杆转速的影响。
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引用次数: 1
A Price Formation Mechanism of Metals and Its Application for Copper. 金属价格形成机制及其在铜上的应用。
Pub Date : 1997-11-01 DOI: 10.2473/SHIGENTOSOZAI.113.805
Takayoshi Shinkuma, H. Fujii, T. Nishiyama
The instability in metal price is a very serious problem in the metal industry. There are many factors such as depletion of mineral deposits and exogenous shocks represented by wars and worldwide business fluctuations determining the phases of price increases or decreases. Resource economists have mainly focused on theoretical models which often ignore unexpected shocks on demand, while mining engineers have regarded exogenous shocks as an important factor to explain metal prices. In this study, a combined model is propos ed. This model was examined by using the actual trends in copper prices between 1945 and 1993. This model predicts that the price of copper will fall in the near future.
金属价格的不稳定是金属行业面临的一个非常严重的问题。有许多因素决定着价格上涨或下跌的阶段,例如矿藏的枯竭和以战争和全球商业波动为代表的外部冲击。资源经济学家主要关注理论模型,这些模型往往忽略了对需求的意外冲击,而采矿工程师则将外生冲击视为解释金属价格的重要因素。本文提出了一个组合模型,并利用1945年至1993年间铜价的实际趋势对该模型进行了检验。这个模型预测铜价在不久的将来会下跌。
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引用次数: 0
Effect of Composition and Flow Rate of Blowing Gas on the Temperature Profile in a Sintering Machine of ISP 吹气成分和流量对ISP烧结机温度分布的影响
Pub Date : 1997-09-01 DOI: 10.2473/SHIGENTOSOZAI.113.707
Tomohiro Shikauchi, R. Shimpo, O. Ogawa
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引用次数: 0
Studies of a Mine Ventilation System Optimization Based on Actual Mine Data. A study on the optimum control of a mine ventilation system (4 th Report). 基于实际矿井数据的矿井通风系统优化研究。某矿井通风系统优化控制研究(第4期报告)。
Pub Date : 1997-09-01 DOI: 10.2473/SHIGENTOSOZAI.113.677
Li Bingrui, Inoue Masahiro, 雅弘 井上, Uchino Kenichi, 健一 内野
The present paper describes the result of an application of the authors proposed method for optimizing a mine ventilation system to an actual mine. Practical methods for the optimization considering airflow distribution, energy consumption and other parameters are discussed. Also, an existence condition of an roadway which shows the cost saving character when the resistance is decreased by the excavation of an new roadway parallel to it or enlarging the sectional area of it is examined. The results are summarized as follows: (1) The application of an actual mine shows that the proposed method is practicable and gives effective methods for saving ventilation cost. (2) The effectiveness of the decrease in roadway resistance as an method for the saving of ventilation cost depends on the airflow rate, total cost and the time that the roadway is to be utilized.
本文介绍了作者提出的矿井通风系统优化方法在实际矿井中的应用结果。讨论了考虑气流分布、能耗等参数的优化方法。同时,还考察了开挖一条与之平行的新巷道或扩大其截面积以降低巷道阻力时巷道成本节约的存在条件。结果表明:(1)实际矿井的应用表明,该方法是可行的,为节约通风成本提供了有效的方法。(2)降低巷道阻力作为节约通风成本的方法的有效性取决于风量、总成本和巷道的利用时间。
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引用次数: 1
金属鉛とPbO-FeOx-CaO-SiO2系ないしはPbO-FeOx-CaOSiO2-ZnO系スラグ間の1, 423Kにおける相平衡 金属铅与PbO-FeOx-CaO-SiO2类或PbO-FeOx-CaOSiO2-ZnO类废渣之间1,423k处的相平衡
Pub Date : 1997-08-25 DOI: 10.2473/SHIGENTOSOZAI.113.635
南日 文, 光久 日野, 龍鶴 李, 板垣 乙未生
In order to clarify the behavior of the metallurgical phases in the oxidation zone of the QSL lead smelting process, the phase equilibrium between the metallic lead and the PbO-FeOx-CaO-SiO2or PbO-FeOx-CaO-SiO2-ZnO slag was investigated at 1, 423 K. The EMF method using a solid electrolyte with calcia-stabilized zirconia was applied to measure the oxygen partial pressure in the system. The oxygen pressure increases with increasing PbO content in the slag. The PbO activity and activity coefficient estimated from the oxygen pressure increase with the addition of CaO into the slag. However, the PbO activity is slightly affected by the FeOxcontent at constant PbO concentration in the experimental region. Itwas clarified that ZnO gives a small effect to the activity coefficient of PbO in the PbO-FeOx-CaO-SiO2-ZnO slag. The partial pressure of the PbO component in the gas phasecalculated by using the PbO activity coefficient in the slag isconsiderably small compared with that of metallic lead.
为了弄清QSL铅熔炼过程中氧化区冶金相的行为,在1423 K温度下研究了金属铅与pbo - feox - cao - sio2或PbO-FeOx-CaO-SiO2-ZnO渣的相平衡。采用含钙稳定氧化锆固体电解质的电动势法测量了系统中的氧分压。氧压随炉渣中PbO含量的增加而升高。由氧压估算的PbO活度和活度系数随着CaO的加入而增加。在实验区域内,当PbO浓度不变时,氧化铁含量对PbO活性的影响较小。结果表明,氧化锌对PbO- feox - cao - sio2 -ZnO渣中PbO的活度系数影响较小。用炉渣中PbO活度系数计算的PbO组分气相分压比金属铅的分压小得多。
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引用次数: 4
Separation of Metallic Fragments from Shredded Electric Devices Using Air Table 用空气表分离粉碎电子设备中的金属碎片
Pub Date : 1997-07-01 DOI: 10.2473/SHIGENTOSOZAI.113.577
Eisetsu Oi, S. Arai, E. Kikuchi, S. Ito
Precious metals are recycled from electric devices. In this study, metallic fragments from shredded mixture were separated using an air table. The air table has a shaking deck motion similar to a wet table and a blast of air is driven through a perforated deck. Several experiments were carried out to demonstrate the effect of frequency, slope angle of the inclined deck and air velocity on separation efficiency. The results indicated that the end slope of inclined deck exerted a great influence of the separation of metallic fragments. The optimum treatment condition was as follows: The angle of slope was 6.5 degrees, frequency of shaking deck was 500 min -1, and air velocity were 1.0-2.0 m·Es-1. The overall separation efficiency at that time was 0.95.
贵重金属可从电子设备中回收。在这项研究中,金属碎片从粉碎混合物分离使用空气台。空气表有一个类似于湿表的震动甲板运动,一股空气被驱动通过穿孔的甲板。通过实验验证了频率、斜甲板倾角和风速对分离效率的影响。结果表明,斜甲板端部坡度对金属碎块的分离有较大影响。最佳处理条件为:坡角为6.5°,震动甲板频率为500 min -1,风速为1.0 ~ 2.0 m·Es-1。当时的总分离效率为0.95。
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引用次数: 2
期刊
The Mining and Materials Processing Institute of Japan
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