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Tribological analysis of tip-cantilever made of SU-8, talc and PFPE composite SU-8、滑石粉和PFPE复合材料尖端悬臂的摩擦学分析
IF 1.3 Q2 Engineering Pub Date : 2020-04-02 DOI: 10.1080/17515831.2019.1675339
J. Katiyar, S. Sinha, T. Hirayama, Arvind Kumar
ABSTRACT SU-8 polymer with talc particle (30 wt-%) and liquid perfluoropolyether (PFPE) (30 wt-%) fillers was used as a composite to fabricate conical tip-cantilever device. The composite tip demonstrated lower coefficient of friction (∼0.22) when compared with a tip made of pure SU-8 (∼0.65). Fluorine was detected on the wear track and the tip surface, which resulted from the transfer of PFPE from the tip to the wear track. The counterface made of pure SU-8 remained smooth and unworn when slid against the composite tip even after 1000 cycles of sliding. This composite with improved tribological and mechanical properties can be used for fabricating small component devices such as for micro-electro-mechanical systems (MEMS).
摘要以滑石颗粒(30 wt-%)和液体全氟聚醚(PFPE) (30 wt-%)为填料的SU-8聚合物为复合材料,制备了锥形尖端悬臂装置。与纯SU-8制成的尖端(~ 0.65)相比,复合尖端的摩擦系数(~ 0.22)更低。在磨损轨迹和尖端表面检测到氟,这是由于PFPE从尖端转移到磨损轨迹造成的。即使经过1000次的滑动,纯SU-8制成的台面在滑动到复合尖端时仍保持光滑和未磨损。这种具有改进的摩擦学和机械性能的复合材料可用于制造小型元件器件,如微机电系统(MEMS)。
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引用次数: 3
Parametric study of aluminium alloy fouling in marine environment using RSM technique 基于RSM技术的海洋环境中铝合金结垢参数研究
IF 1.3 Q2 Engineering Pub Date : 2020-04-02 DOI: 10.1080/17515831.2019.1690406
M. Lavanya, P. Rao, V. Ramachandra Murthy, S. Selvaraj
ABSTRACT Fouling is known to be a prominent industrial problem which is greatly affected by parameters like temperature, time and flowrate. The aim of this work was to simulate the fouling process in AA 6061 by developing a model through Minitab 16 and evaluate the models. Box Behnken design of Response surface methodology was applied for modelling and optimization of fouling propensity in artificial sea water. A response surface model was obtained and Analysis of Variance was performed to test the significance of the model. Fouling propensity was found in terms of weight gain. An experimental rig consisting of a recirculating loop mimicking the industrial conditions of fouling was used in the study. SEM analysis shows uneven deposits on the metal surface. Sharp, irregular deposits pressed deep into the metal was observed. The finding of this work would enable us to evaluate the individual and interactive effects of the parameters.
众所周知,结垢是一个突出的工业问题,它受温度、时间和流量等参数的影响很大。本工作的目的是通过Minitab 16开发模型来模拟AA 6061中的结垢过程,并对模型进行评估。将响应面法的Box-Behnken设计应用于人工海水污染倾向的建模和优化。获得响应面模型,并进行方差分析以检验该模型的显著性。在体重增加方面发现了污垢倾向。研究中使用了一个由模拟工业结垢条件的循环回路组成的实验装置。SEM分析显示金属表面有不均匀的沉积物。观察到尖锐的、不规则的沉积物压入金属深处。这项工作的发现将使我们能够评估参数的个体效应和交互效应。
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引用次数: 5
Measurement of metal–roll interface during metal rolling using normal and oblique ultrasonic reflection 用正向和斜向超声反射测量金属轧制过程中金属-辊界面
IF 1.3 Q2 Engineering Pub Date : 2020-04-02 DOI: 10.1080/17515831.2019.1675338
G. Adeyemi, R. Dwyer-Joyce, J. T. Stephen, A. Adebayo
ABSTRACT It is important to monitor the roll bite interface during metal rolling to maintain the product size and homogeneity so as to minimize the material wastage. However, the harsh nature of cold rolling makes installation of sensors in metal roll for industrial applications difficult. The present study used a novel ultrasonic measurement technique whereby an ultrasonic signal went through an external sensor layout arrangement to study the metal-roll interface. The reflection coefficient obtained from the roll-strip interface at 0° to the roll surface (normal ultrasonic measurement technique) and 19° (oblique ultrasonic measurement technique) were modelled and experimentally investigated on an instrumented pilot metal rolling mill. Variances of 6.4% and 8.8% were obtained in the reflection coefficient of the techniques from experimental and modelling approaches, respectively. This showed that both techniques could be used to study the effect of the angle of incidence wave on the reflection coefficient.
在金属轧制过程中,监测轧辊咬口界面对保持产品尺寸和均匀性,减少材料浪费是非常重要的。然而,冷轧的恶劣性质使得传感器在工业应用的金属轧辊的安装困难。本研究采用了一种新颖的超声测量技术,即超声波信号通过外部传感器布局来研究金属-辊界面。在仪器化的中试金属轧机上,对0°(正常超声测量技术)和19°(斜向超声测量技术)处的辊带界面与轧辊表面的反射系数进行了建模和实验研究。实验方法和模型方法的反射系数方差分别为6.4%和8.8%。这表明两种方法都可以用来研究入射波角度对反射系数的影响。
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引用次数: 2
Elasto-hydrodynamic analysis of reciprocating piston seals with micro-asperities on cylinder surface 气缸表面微凸体往复活塞密封的弹流力学分析
IF 1.3 Q2 Engineering Pub Date : 2020-03-09 DOI: 10.1080/17515831.2020.1730128
Zhang Shouyuan
ABSTRACT The reciprocating piston seals are crucial parts in the hydraulic system, which are widely used in aerospace and military industry. A direct fluid–structure coupling method with high efficiency is proposed for solving the transient elaso-hydrodynamic-lubrication problem in the hydropneumatic suspension reciprocating piston seal system. A detailed three-dimensional fluid–structure coupling model is built using finite element discretization. Material tests are carried out to obtain the parameters of the third-order Ogden constitutive model of the rubber O-ring. The sealing performance and friction force of the sealing system are analysed for different piston speed. The critical speed from mixed lubrication to full-film lubrication is obtained. Three different micro-asperity geometries on cylinder surface are researched for their influence on piston sealing and lubrication performance.
往复式活塞密封是液压系统中的关键部件,在航空航天、军工等领域有着广泛的应用。针对油气悬架往复活塞密封系统中的瞬态弹性流体动力润滑问题,提出了一种高效的直接流固耦合方法。采用有限元离散化方法建立了详细的三维流固耦合模型。进行了材料试验,获得了橡胶O型圈三阶Ogden本构模型的参数。分析了不同活塞速度下密封系统的密封性能和摩擦力。获得了从混合润滑到全膜润滑的临界速度。研究了气缸表面三种不同的微凸几何形状对活塞密封和润滑性能的影响。
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引用次数: 1
A critical review of the assessment of medical gloves 对医用手套评估的批判性审查
IF 1.3 Q2 Engineering Pub Date : 2020-02-23 DOI: 10.1080/17515831.2020.1730619
D. Preece, R. Lewis, M. Carré
ABSTRACT Medical protective gloves must be assessed to adequate standards before becoming available for commercial use. Strength, integrity and contamination are assessed at the manufacturing stage. However, concerns are raised over the standardisation of the testing; should more be done to assess how gloves affect the performance? Over the years, studies have demonstrated how the design of gloves has reduced tactile sensitivity in medical staff, ultimately leading to poor patient care through missed information. Studies have also demonstrated that a loss of grip control and dexterity through glove use are detrimental to medical tasks. However, it remains relatively unexplored as to how wearing medical gloves affects the users and the patients. Gaps in research have been identified around the frictional and grip properties of gloves. Linking the key performance parameters to the manufacturing processes, which affect material properties, will provide more insight into the behaviour of medical gloves and how to properly assess materials.
医用防护手套在用于商业用途之前必须经过适当的标准评估。强度,完整性和污染在制造阶段进行评估。然而,人们对测试的标准化提出了担忧;是否应该做更多的工作来评估手套对表现的影响?多年来的研究表明,手套的设计降低了医务人员的触觉灵敏度,最终导致错过信息而导致对病人的护理不佳。研究还表明,由于使用手套而导致的握力控制和灵活性的丧失对医疗任务是有害的。然而,戴医用手套对使用者和患者的影响仍相对未被探索。关于手套的摩擦和抓握性能的研究存在空白。将影响材料性能的关键性能参数与制造工艺联系起来,将使人们更深入地了解医用手套的性能以及如何正确评估材料。
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引用次数: 16
A numerical-analytical approach to determining the real contact area of rough surface contact 确定粗糙表面接触实际接触面积的数值解析方法
IF 1.3 Q2 Engineering Pub Date : 2020-02-21 DOI: 10.1080/17515831.2020.1720382
Can Wang, D. Schipper
ABSTRACT The objective of this study is to improve the accuracy of the real contact area calculated by the semi-analytical method (SAM). Two types of surface pairs are investigated: an analytically generated sinusoidal wavy surface against a rigid flat, and a pair of real rough surfaces. The results suggest that the real contact area calculated by the SAM is extremely sensitive to the resolution of input, i.e. the grid size. The SAM results of the real contact areas show poor convergence, especially in the case of the real rough surfaces. The main reason for this difference is the ‘over-covering’ effect when SAM calculates the real contact area. An exponential extrapolation technique is proposed to predict the real contact area values when further refinement of the grid resolution is unfeasible.
摘要本研究的目的是提高用半解析法(SAM)计算实际接触面积的精度。研究了两种类型的表面对:一种是针对刚性平面的解析生成的正弦波浪表面,另一种是一对真实的粗糙表面。结果表明,SAM计算的实际接触面积对输入分辨率(即网格尺寸)极为敏感。实际接触区域的SAM结果收敛性较差,特别是在实际粗糙表面的情况下。造成这种差异的主要原因是SAM计算实际接触面积时的“覆盖”效应。在无法进一步细化网格分辨率的情况下,提出了一种指数外推法来预测实际接触面积值。
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引用次数: 4
Review and analysis of solids friction factor correlations in fluidized dense phase conveying 流化密相输送中固体摩擦系数相关性的综述与分析
IF 1.3 Q2 Engineering Pub Date : 2020-02-20 DOI: 10.1080/17515831.2020.1730127
J. Shijo, Niranjana Behera
ABSTRACT Few researchers have presented solids friction factor correlations for the fluidized dense phase conveying of fine particles or powders. Pressure drop for conveying can be predicted using these correlations. These correlations predict the pressure drop with minimum error margin for a definite pipeline configuration or for some specific types of conveying materials. Few researchers have applied their correlations for different pipeline configurations (of different pipeline lengths or diameters) or different conveying materials to predict the pressure drop. In this paper, different solids friction factor correlations for the fluidized dense phase conveying have been considered which are available in the literature and the behaviour of these correlations have been studied under length scale-up or diameter scale-up conditions. It has been observed that only few correlations exhibit natural pressure drop variation with change in pipeline length or pipeline diameter.
摘要很少有研究人员提出细颗粒或粉末流化密相输送的固体摩擦因子相关性。可以使用这些相关性来预测输送的压降。对于确定的管道配置或某些特定类型的输送材料,这些相关性以最小误差范围预测压降。很少有研究人员将它们的相关性应用于不同的管道配置(不同的管道长度或直径)或不同的输送材料来预测压降。本文考虑了文献中可用的流化密相输送的不同固体摩擦因子相关性,并研究了这些相关性在长度放大或直径放大条件下的行为。已经观察到,只有很少的相关性表现出自然压降随管道长度或管道直径的变化而变化。
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引用次数: 3
Improved modelling of trains braking under low adhesion conditions 改进了低附着条件下列车制动的建模
IF 1.3 Q2 Engineering Pub Date : 2020-02-05 DOI: 10.1080/17515831.2020.1720379
H. Alturbeh, R. Lewis, K. Six, G. Trummer, J. Stow
ABSTRACT Predicting the behaviour of trains when braking under low adhesion conditions presents considerable challenges. This paper describes an approach to the problem using a model of the full train braking system known as LABRADOR (Low Adhesion Braking Dynamic Optimization for Rolling Stock) and an improved method for representing the creep force–creepage behaviour when low adhesion is presently known as WILAC (Water Induced Low Adhesion Creep Force Model). The development of these models and their integration are summarized and a number of test cases are presented to demonstrate the improvements which can be gained from this approach. A number of suggestions are made for future enhancements with the aim of providing brake engineers and systems integrators with reliable simulation tools for optimizing train braking performance when low adhesion is present.
摘要预测列车在低粘着条件下制动时的行为具有相当大的挑战性。本文描述了一种使用全列车制动系统模型LABRADOR(机车车辆低粘着制动动态优化)和表示低粘着时蠕变力-蠕变行为的改进方法WILAC(水诱导低粘着蠕变力模型)来解决该问题的方法。对这些模型的开发及其集成进行了总结,并提出了一些测试用例,以证明可以从这种方法中获得的改进。针对未来的改进提出了许多建议,旨在为制动工程师和系统集成商提供可靠的模拟工具,以便在附着力较低的情况下优化列车制动性能。
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引用次数: 1
Comparative study on tribology and microhardness of laser synthesized Ti-Al2O3/Zn coatings on Ti-6Al-4V alloy Ti-6Al-4V合金表面激光合成Ti-Al2O3/Zn涂层摩擦学和显微硬度的比较研究
IF 1.3 Q2 Engineering Pub Date : 2020-02-04 DOI: 10.1080/17515831.2020.1720380
A. Mthisi, A. Popoola
ABSTRACT The study of laser cladding of 90Ti-10Al2O3, 90Ti-8Al2O3-2Zn and 90Ti-4Al2O3-6Zn coatings onto Ti-6Al-4V alloy, with intention to produce defect-less, high microhardness and wear resistant coating was carried out. The coatings were deposited onto Ti-6Al-4V alloy at 900 W laser power and 0.6 m/min laser scan speed. Microstructures and phase constituents of the developed coatings were investigated by using a scanning electron microscope (SEM) and X-ray diffractometer correspondingly. Vickers microhardness tester and pin-on-disk tribometer were employed to characterize microhardness and wear behaviour of the Ti-Al2O3/Zn coatings respectively. SEM was also used to examine the worn track. It was observed that 90Ti-10Al2O3 coating yielded optimal microhardness along with maximal wear resistance in comparison to the other coatings and Ti-6Al-4V alloy. It has been established that laser cladding of Ti-Al2O3 coating with Zn contents on Ti-6Al-4V alloy alleviates the formation of cracks, however, microhardness and wear properties are negatively affected.
研究了在Ti-6Al-4V合金上激光熔覆90Ti-10Al2O3、90Ti-8Al2O3-2Zn和90Ti-4Al2O3-6Zn涂层,以获得无缺陷、高显微硬度和耐磨涂层。在900W激光功率和0.6m/min激光扫描速度下将涂层沉积到Ti-6Al-4V合金上。利用扫描电子显微镜(SEM)和X射线衍射仪对涂层的微观结构和相组成进行了相应的研究。采用维氏显微硬度计和销盘式摩擦计分别对Ti-Al2O3/Zn涂层的显微硬度和磨损行为进行了表征。扫描电镜也被用来检查磨损的轨道。与其他涂层和Ti-6Al-4V合金相比,90Ti-10Al2O3涂层产生了最佳的显微硬度和最大的耐磨性。已经证实,在Ti-6Al-4V合金上激光熔覆含Zn的Ti-Al2O3涂层可以减轻裂纹的形成,但显微硬度和磨损性能会受到负面影响。
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引用次数: 3
Compliant-poroelastic lubrication in cartilage-on-cartilage line contacts 软骨与软骨线接触的顺应性多孔弹性润滑
IF 1.3 Q2 Engineering Pub Date : 2020-02-03 DOI: 10.1080/17515831.2020.1720381
G. de Boer, N. Raske, S. Soltanahmadi, M. Bryant, R. Hewson
ABSTRACT The mechanisms of friction in natural joints are still relatively unknown and attempts at modelling cartilage-cartilage interfaces are rare despite the huge promise they offer in understanding bio-friction. This article derives a model combining finite strain, porous and thin-film flow theories to describe the lubrication of cartilage-on-cartilage line contacts. The material is modelled as compliant and poroelastic in which the micro-scale fibrous structure is interstitially filled with synovial fluid. This fluid flows over the interface between the bodies and is coupled to pressure generated by relative motion in the thin-film region formed under load. A Stribeck analysis demonstrated that this type of contact is determinable to conventional elastic lubrication but that the friction performance is improved by this interfacial flow. Moreover, the inclusion of periodic flow conditions when contact is onset is a specific novelty which elucidates new observations in the lubrication mechanisms pertaining to natural joints.
摘要自然关节中的摩擦机制仍然相对未知,尽管软骨-软骨界面在理解生物摩擦方面有着巨大的前景,但对其建模的尝试很少。本文结合有限应变、多孔和薄膜流动理论推导了一个模型来描述软骨在软骨线接触上的润滑。该材料被建模为柔顺和多孔弹性材料,其中微尺度纤维结构被滑膜液间充。该流体在主体之间的界面上流动,并与在负载下形成的薄膜区域中的相对运动产生的压力耦合。Stribeck分析表明,这种类型的接触可确定为传统的弹性润滑,但这种界面流动改善了摩擦性能。此外,当接触开始时,包含周期性流动条件是一个特殊的新颖性,它阐明了与自然接头有关的润滑机制中的新观察结果。
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引用次数: 4
期刊
Tribology - Materials, Surfaces & Interfaces
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