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A simplified numerical study of wheel/rail material coupling in presence of solid contaminants 固体污染物存在下轮轨材料耦合的简化数值研究
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2020-10-10 DOI: 10.1080/17515831.2020.1829877
A. Mazzù, A. Ghidini, N. Zani, M. Faccoli
ABSTRACT The effect of material plastic properties in solid-contaminated wheel-rail couplings was studied by simplified finite element models, considering typical couplings of steels following European and American standards. Analyses of non-contaminated contact were performed for comparison. It resulted that in clean contact there is a reciprocal influence, in terms of plastic strain, between the mechanical properties of both contacting bodies. By contrast, in solid-contaminated contact the performance of each contacting body depends mainly on its own properties. A zone of influence of the local contact between the contaminant particles and the main bodies was identified and compared with the damage observed in previous experimental results. Despite the simplifications of the numerical model, this zone can be visibly identified in harder materials and appeared to match the numerically estimated one. In softer materials, owing to the high strain even in the overall contact region, this zone could not be identified. GRAPHICAL ABSTRACT
摘要采用简化的有限元模型,考虑符合欧美标准的典型钢制联轴器,研究了材料塑性性能对固体污染轮轨联轴器的影响。对未受污染的接触进行了分析以进行比较。结果表明,在清洁接触中,就塑性应变而言,两个接触体的机械性能之间存在相互影响。相比之下,在固体污染的接触中,每个接触体的性能主要取决于其自身的特性。确定了污染物颗粒和主体之间局部接触的影响区,并将其与先前实验结果中观察到的损伤进行了比较。尽管对数值模型进行了简化,但在较硬的材料中可以明显识别出该区域,并且似乎与数值估计的区域相匹配。在较软的材料中,由于即使在整个接触区域也存在高应变,因此无法识别该区域。图形摘要
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引用次数: 5
A vision-based approach for rolling contact fatigue evaluation in twin-disc tests on a railway wheel steel 基于视觉的铁路轮钢双盘滚动接触疲劳评价方法
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2020-10-01 DOI: 10.1080/17515831.2020.1825062
I. Bodini, C. Petrogalli, A. Mazzù, S. Pasinetti, T. Kato, T. Makino
ABSTRACT A vision-based experimental methodology was developed for monitoring the surface state evolution of specimens during twin-disc rolling contact tests, aimed at providing information for identifying the damage phenomena. The system is based on a high-speed camera and three laser pointers for illuminating the specimen surface. Images of the specimen surface are acquired and processed, allowing the definition of synthetic surface state indexes, as well as the section profiles of the surface. The vision system was applied to alternated dry–wet rolling–sliding contact tests on railway wheel steel specimens, highlighting its effectiveness in the damage evaluation. The potential of the section profile reconstruction as a tool for surface topology analysis was shown.
摘要开发了一种基于视觉的实验方法,用于监测双圆盘滚动接触试验中试样的表面状态演变,旨在为识别损伤现象提供信息。该系统基于一台高速摄像机和三个用于照射样本表面的激光指示器。采集和处理样本表面的图像,从而可以定义合成表面状态指数以及表面的截面轮廓。该视觉系统被应用于铁路车轮钢试样的干湿交替滚动-滑动接触试验,突出了其在损伤评估中的有效性。显示了截面轮廓重建作为表面拓扑分析工具的潜力。
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引用次数: 4
Tribological behaviour of dental diamond burs after different exploitation times 不同开采时间后牙科金刚石囊的摩擦学行为
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2020-09-03 DOI: 10.1080/17515831.2020.1812246
S. Jakovljević, D. Landek, P. Simeon
ABSTRACT The purpose of this investigation was to compare the wear of diamond-coated dental burs applied on specimens made of four different materials used in dental prosthetics. Cutting was performed using a dental air turbine handpiece. Identical coarse-grit diamond burs were mounted on the handpiece and subjected to a 1.5 N load. Dental burs were divided into four groups according to the type of material on which the cutting was performed (leucite glass ceramic, zirconium oxide, CoCrMo alloy and polymethylmethacrylate). The wear of the dental burs was determined as the amount of their weight loss during different time intervals. After each time interval, all the burs were cleaned, weighed, and analysed by an SEM. The greatest bur weight loss was measured in the group of dental burs used to perform cutting on the ZrO2 specimen, while the smallest weight loss was measured in the group used on the polymethylmethacrylate specimen.
摘要本研究的目的是比较金刚石涂层牙套在由四种不同材料制成的牙齿修复体标本上的磨损情况。使用牙科空气涡轮机手柄进行切割。将相同的粗粒金刚石钻头安装在手持件上,并进行1.5 N负载。根据进行切割的材料类型,牙囊被分为四组(亮氨酸玻璃陶瓷、氧化锆、CoCrMo合金和聚甲基丙烯酸甲酯)。牙囊的磨损被确定为它们在不同时间间隔内的重量损失量。在每个时间间隔后,清洁、称重并通过SEM分析所有牙套。在用于对ZrO2样品进行切割的牙套组中测量到最大的牙套重量损失,而在聚甲基丙烯酸甲酯样品上使用的组中测量出最小的重量损失。
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引用次数: 0
Effects of mould wear on hydrophobic polymer surfaces replicated using plasma-treated and laser-textured stainless steel inserts 使用等离子体处理和激光纹理不锈钢刀片复制的模具磨损对疏水性聚合物表面的影响
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2020-07-12 DOI: 10.1080/17515831.2020.1785234
J. Romano, Jorge Fantova Sarasa, C. Concheso, Mert Gulcur, B. Dashtbozorg, A. Garcia-Giron, P. Penchev, H. Dong, B. Whiteside, S. Dimov
ABSTRACT The mass production of polymeric parts with functional surfaces requires economically viable manufacturing routes. Injection moulding is a very attractive option, however, wear and surface damage can be detrimental to the lifespan of replication masters. In this research, austenitic stainless steel inserts were hardened by low temperature plasma carburising and then different micro and nano scale surface textures, inspired by Lotus leaves and Springtail skins, were laser fabricated. A commonly available talc-loaded polypropylene was used to produce 5000 replicas and thus to investigate the evolution of surface textures both on inserts and replicas together with their functional response. The progressive wear or surface damage on the inserts during the injection moulding process had a clear impact on surface roughness and peak-to-peak topographies of the replicas. In general, polymer replicas produced with the carburised inserts retained wetting properties for longer periods compared with those produced with the untreated replication masters.
具有功能表面的聚合物零件的大规模生产需要经济上可行的制造路线。注塑成型是一个非常有吸引力的选择,然而,磨损和表面损坏可能会损害复制大师的寿命。在本研究中,奥氏体不锈钢刀片采用低温等离子渗碳硬化,然后以荷叶和弹簧尾皮为灵感,激光加工出不同的微纳米尺度表面纹理。一种常见的滑石粉填充聚丙烯被用于生产5000个复制品,从而研究插入件和复制品表面纹理的演变及其功能响应。在注射成型过程中,插入件的逐渐磨损或表面损伤对复制品的表面粗糙度和峰对峰形貌有明显的影响。一般来说,与未经处理的复制母本相比,用渗碳插入件生产的聚合物复制品保留湿润特性的时间更长。
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引用次数: 6
Erosion performance of detonation gun deposited WC–12Co, Stellite 6 and Stellite 21 coatings on SAE213-T12 steel 爆轰枪沉积WC-12Co、钨铬钴合金6和钨铬钴钴合金21涂层对SAE213-T12钢的侵蚀性能
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2020-07-07 DOI: 10.1080/17515831.2020.1785232
P. Singh, S. Mishra
ABSTRACT Thermal spray coatings are used to improve the erosion resistance of boilers and turbine components for power plants and other industries. In this work, detonation gun spraying method is used to deposit WC-12Co, Stellite 6 and Stellite 21 coatings on SAE213-T12 boiler steel. The coatings were characterized using microhardness tester, scanning electron microscope (SEM), optical microscope and X-ray diffractometer (XRD). The solid particle erosion behaviours of the coatings were evaluated at 30° and 90° impact angles using an air jet erosion test rig. The erosion rates of Stellite 6 and Stellite 21 coatings are found approximately 60% and 50% respectively higher than WC–Co coating, which might be attributed to the respective hardness of the coatings. Cobalt content in the coatings played an important role on the erosion behaviour of the coatings. The erosion mechanisms of the coatings involved micro-ploughing, micro-cutting along with some micro-cracking and hard phase pull-outs.
摘要热喷涂涂层用于提高发电厂和其他行业锅炉和涡轮机部件的耐腐蚀性。本文采用爆轰枪喷涂法在SAE213-T12锅炉钢表面沉积WC-12Co、钨铬钴合金6和钨铬钴钴合金21涂层。用显微硬度计、扫描电子显微镜、光学显微镜和X射线衍射仪对涂层进行了表征。使用空气喷射侵蚀试验台在30°和90°冲击角下评估了涂层的固体颗粒侵蚀行为。Stellite 6和Stellite 21涂层的侵蚀率分别比WC–Co涂层高出约60%和50%,这可能归因于涂层各自的硬度。涂层中的钴含量对涂层的侵蚀行为起着重要作用。涂层的侵蚀机制包括微犁削、微切削以及一些微裂纹和硬相拔出。
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引用次数: 4
An overall review on the tribological, thermal and rheological properties of nanolubricants 纳米润滑剂的摩擦学、热学和流变性能研究综述
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2020-06-26 DOI: 10.1080/17515831.2020.1785233
W. K. Shafi, M. Charoo
ABSTRACT Nanolubrication is one of the recent innovative technologies used in lubrication science. It involves dispersion of various types of nanoparticles in different concentrations in the conventional lubricant and studies the tribological properties of these lubricants on a particular tribopair under different operating parameters. Nanoparticles can be considered as potential lubricant additives. They present several major advantages compared to organic molecules currently used as lubricant additives, which include their nanometre size allowing them to enter the contact area easily. The real contact area is decreased when nanoparticles are entrapped between the mating surfaces. They are often efficient at ambient temperature. Thus, no induction period is necessary to obtain interesting tribological properties. Further, nanoadditives also improve the thermo-physical properties of the lubricant. A comprehensive review is provided with the aim to analyse and explore tribological and thermo-physical properties of nanolubricants on various tribopairs used for engineering applications. Recent advancements like hybrid nanofluids and biolubrication are also discussed that further provides the solutions for sustainable lubrication.
纳米润滑是近年来应用于润滑科学的创新技术之一。它涉及到不同浓度的各种类型的纳米颗粒在常规润滑剂中的分散,并研究这些润滑剂在不同操作参数下对特定摩擦副的摩擦学性能。纳米颗粒可以被认为是潜在的润滑剂添加剂。与目前用作润滑剂添加剂的有机分子相比,它们具有几个主要优势,其中包括它们的纳米尺寸使它们能够轻松进入接触区域。当纳米颗粒被包裹在配合表面之间时,实际接触面积减小。它们通常在环境温度下是有效的。因此,不需要诱导期来获得有趣的摩擦学性能。此外,纳米添加剂还改善了润滑油的热物理性能。本文对纳米润滑剂在各种工程摩擦副上的摩擦学和热物理性能进行了分析和探讨。本文还讨论了混合纳米流体和生物润滑等最新进展,为可持续润滑提供了解决方案。
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引用次数: 33
Microstructure and surface characterization of Ni-Cr based composites containing variable solid lubricants 含可变固体润滑剂的Ni-Cr基复合材料的微观结构和表面表征
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2020-06-16 DOI: 10.1080/17515831.2020.1777759
W. Mohamad, A. Khan, P. Barroy, O. Durand-Drouhin, Clément Puille, A. Lahmar, F. Ahmad
ABSTRACT Ni-Cr based composites with and without the addition of solid lubricants (MoS2, Ag and CaF2) were prepared by powder metallurgy method. The samples were sintered at 1200°C in flowing argon atmosphere for 1 h. The physical properties such as sintered density, relative density and porosity were studied. The microstructures and phase studies of the Ni-Cr based composites were conducted using SEM analysis while the hardness of the composites were measured by Vickers Micro Hardness Tester. The friction tests were conducted with ball on disc configuration following ASTM G-99-95a standard. The MoS2 solid lubricant provides best lubrication at room temperature which is demonstrated by a low friction coefficient compared to pure Ni-Cr composites (0.176 compared to 0.394). The SEM pictures of worn out showed into evidence plastic deformation, solid debris distribution, and filling of pores with solid lubricant phases. The time taken for stabilization of friction coefficient also varies with the type of solid lubricant. Dual and multiple addition of solid lubricants are also able to reduce the friction of coefficient compared to pure Ni-Cr composite. SEM analysis shows the spreading of solid lubricant/s during the sliding test to provide lubrication to both contacting metals.
采用粉末冶金方法制备了添加固体润滑剂(MoS2、Ag和CaF2)和不添加固体润滑剂(MoS2、Ag和CaF2)的Ni-Cr基复合材料。样品在1200℃流动氩气中烧结1h。研究了烧结密度、相对密度和孔隙率等物理性能。采用扫描电子显微镜(SEM)研究了Ni-Cr基复合材料的显微组织和物相,并用维氏显微硬度计测定了复合材料的硬度。根据ASTM G-99-95a标准,采用球对盘结构进行摩擦试验。与纯Ni-Cr复合材料相比,MoS2固体润滑剂在室温下具有最佳的润滑效果,其摩擦系数较低(0.176比0.394)。磨损后的SEM图显示出明显的塑性变形、固体碎屑分布和固体润滑相填充孔隙。摩擦系数稳定所需的时间也随固体润滑剂的类型而变化。与纯Ni-Cr复合材料相比,固体润滑剂的双重和多次添加也能够降低摩擦系数。扫描电镜分析表明,在滑动试验过程中,固体润滑剂的扩散为接触金属提供了润滑。
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引用次数: 1
Effects of oxide and water on friction of rail steel – new test method and friction mapping 氧化和水对钢轨摩擦的影响——新的试验方法和摩擦制图
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2020-05-23 DOI: 10.1080/17515831.2020.1765611
Reuben Kempka, R. Falconer, D. Gutsulyak, R. Lewis
ABSTRACT A novel tribo-testing method using a pin-on-plate tribometer was developed to test and visualize the coefficient of friction over surfaces with oxides present to examine low adhesion issues. Tribo-test data was recorded each pass over test surfaces showing how friction changes with mechanical action. Trackside environmental monitoring and railhead swabbing was performed to investigate the physical and chemical environment of the railhead. Iron oxides were both synthesized on and deposited on rail steel substrates to simulate ‘wet-rail’ conditions. Powdered oxide layers of magnetite, haematite, goethite and lepidocrocite were deposited on rail steel substrates to investigate individual oxides. Composition was analysed using X-ray diffraction and scanning electron microscopy before testing. Magnetite, Haematite and Lepidocrocite were formed when water alone was applied to the surfaces. Low friction was observed on oxidized sample surfaces only outside high roughness, oxide pitted, areas, but these conditions were shown to be difficult to achieve and transient.
摘要开发了一种新的摩擦测试方法,使用销-板摩擦计来测试和可视化存在氧化物的表面上的摩擦系数,以检查低附着力问题。每次通过试验表面时都会记录摩擦试验数据,显示摩擦如何随机械作用而变化。进行轨旁环境监测和轨头擦拭,以调查轨头的物理和化学环境。为了模拟“湿轨”条件,在钢轨钢基体上合成并沉积氧化铁。在钢轨钢基体上沉积磁铁矿、赤铁矿、针铁矿和鳞片青石的粉末氧化物层,以研究单个氧化物。测试前使用X射线衍射和扫描电子显微镜分析成分。当将水单独施加到表面上时,形成磁铁矿、赤铁矿和鳞屑青石。仅在高粗糙度、氧化点蚀区域外的氧化样品表面上观察到低摩擦,但这些条件很难实现,而且是瞬态的。
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引用次数: 2
Effect of proteins and phosphates on the degradation and repassivation of CoCrMo alloys under tribocorrosion conditions 蛋白质和磷酸盐对摩擦腐蚀条件下CoCrMo合金降解和再钝化的影响
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2020-04-03 DOI: 10.1080/17515831.2020.1746012
M. Bryant, J. R. Sin, N. Emami, A. Neville
ABSTRACT Cobalt-chromium-molybdenum alloys are commonly used for biomedical applications such as dental implants and joint implants. Once the material is implanted into the body it is exposed to the corrosiveness of biological fluids and, in some cases, to mechanical loading that can lead to the combined action of wear and corrosion; better known as tribocorrosion. The effect of four different simulated body fluids on the tribocorrosion behaviour of a CoCrMo alloy has been investigated. The degradation of the studied CoCrMo alloys due to tribocorrosion shows a great dependence on the chemical composition of the media. Phosphate-buffered saline (PBS)-based solutions tend to show higher mass loss than the solutions prepared with distilled water. Phosphates present in PBS tend to accumulate on the surface of the alloy and change its tribological performance. In addition, proteins show a lubricating effect reducing the coefficient of friction of the system in the boundary lubrication regime.
钴铬钼合金通常用于生物医学应用,如牙科植入物和关节植入物。一旦材料被植入体内,它就会暴露在生物流体的腐蚀性中,在某些情况下,还会暴露在可能导致磨损和腐蚀共同作用的机械载荷中;更广为人知的是摩擦腐蚀。研究了四种不同模拟体液对CoCrMo合金摩擦腐蚀行为的影响。所研究的CoCrMo合金由于摩擦腐蚀而退化,这在很大程度上取决于介质的化学成分。基于磷酸盐缓冲盐水(PBS)的溶液往往比用蒸馏水制备的溶液显示出更高的质量损失。PBS中存在的磷酸盐倾向于积聚在合金表面并改变其摩擦学性能。此外,蛋白质在边界润滑状态下表现出降低系统摩擦系数的润滑作用。
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引用次数: 0
Tribological analysis of tip-cantilever made of SU-8, talc and PFPE composite SU-8、滑石粉和PFPE复合材料尖端悬臂的摩擦学分析
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2020-04-02 DOI: 10.1080/17515831.2019.1675339
J. Katiyar, S. Sinha, T. Hirayama, Arvind Kumar
ABSTRACT SU-8 polymer with talc particle (30 wt-%) and liquid perfluoropolyether (PFPE) (30 wt-%) fillers was used as a composite to fabricate conical tip-cantilever device. The composite tip demonstrated lower coefficient of friction (∼0.22) when compared with a tip made of pure SU-8 (∼0.65). Fluorine was detected on the wear track and the tip surface, which resulted from the transfer of PFPE from the tip to the wear track. The counterface made of pure SU-8 remained smooth and unworn when slid against the composite tip even after 1000 cycles of sliding. This composite with improved tribological and mechanical properties can be used for fabricating small component devices such as for micro-electro-mechanical systems (MEMS).
摘要以滑石颗粒(30 wt-%)和液体全氟聚醚(PFPE) (30 wt-%)为填料的SU-8聚合物为复合材料,制备了锥形尖端悬臂装置。与纯SU-8制成的尖端(~ 0.65)相比,复合尖端的摩擦系数(~ 0.22)更低。在磨损轨迹和尖端表面检测到氟,这是由于PFPE从尖端转移到磨损轨迹造成的。即使经过1000次的滑动,纯SU-8制成的台面在滑动到复合尖端时仍保持光滑和未磨损。这种具有改进的摩擦学和机械性能的复合材料可用于制造小型元件器件,如微机电系统(MEMS)。
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引用次数: 3
期刊
Tribology - Materials, Surfaces & Interfaces
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