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Effect of polymer seal’s chemical and mechanical properties on automotive sealed chain’s transmission loss 高分子密封件的化学力学性能对汽车密封链传动损失的影响
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2022-09-05 DOI: 10.1080/17515831.2022.2105942
M. P. Kishore, P. Karthikeyan, R. Shivamurthy, Vishal Shenoy P
ABSTRACT An automotive sealed chain consisting of an elastomeric seal between chain plates prevents the entry of external contaminants. But, the presence of a seal induces high transmission loss due to the frictional force. In the present study, a comparative transmission loss test between two ANSI-B29.1 520 series sealed chains of equal geometric dimensions (5/8” pitch) was carried out. The tests revealed a significant difference of 38% in their transmission losses between the chains. To understand these observed differences in the chain performance, the material analysis of the seals (nitrile butadiene rubber) was performed, which showed a significant difference in their composition. The increased seal hardness due to difference in chemical properties resulted in a 21% increase in friction coefficient between the seal and the plates. The seal thickness reduction, the effect of lubricant, and the difference in the frictional forces between chains yielded differences in the transmission losses. GRAPHICAL ABSTRACT
一种汽车密封链,由链板之间的弹性密封组成,可防止外部污染物进入。但是,由于摩擦力的存在,密封的存在导致了高的传输损失。在本研究中,对两种等几何尺寸(5/8”节距)的ANSI-B29.1 520系列密封链进行了传输损耗对比试验。测试显示,两种链之间的传输损耗有38%的显著差异。为了了解这些观察到的链性能差异,对密封件(丁腈橡胶)进行了材料分析,发现它们的成分存在显著差异。由于化学性质的不同,密封硬度的增加导致密封与板之间的摩擦系数增加了21%。密封厚度的减少,润滑剂的作用,以及链条之间摩擦力的差异产生了传输损失的差异。图形抽象
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引用次数: 0
On the influence of axial cylinder distortions on lubricant film and friction force of top piston ring conjunction near to TDC 轴向缸变形对上止点附近上活塞环连接处润滑油膜和摩擦力的影响
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2022-08-19 DOI: 10.1080/17515831.2022.2111045
P. Nikolakopoulos, Giorgos Antonakakis, A. Zavos
ABSTRACT The purpose of this paper was to understand how axial cylinder distortions influence the tribological performance of piston ring. The current model contains the effects of axial distortions and ring conformability under mixed to hydrodynamic regimes of lubrication through computational fluid dynamics predictions. The axial cylinder profiles were modelled using series of sinusoidal waves. The effect of axial distortions on ring wear rate was determined using the Archard’s model. The ring friction and minimum lubricant film were predicted for low and high combustion pressures near to top dead centre. The study shows that, when the maximum combustion pressure rises, the different wear identities affect the operation of the ring friction much more limited, while the number of sine waves are more pronounced. Finally, it is proved that, even the increase of oil film thickness, it does not presuppose the reduction of friction when it comes to shaping the surface of the cylinder liner. GRAPHICAL ABSTRACT
摘要本文的目的是了解轴向缸变形对活塞环摩擦学性能的影响。通过计算流体动力学预测,目前的模型包含了混合流体动力润滑下轴向畸变和环一致性的影响。采用一系列正弦波对轴向圆柱轮廓进行了建模。利用Archard模型确定了轴向变形对环磨损率的影响。在接近上止点的低、高燃烧压力条件下,预测了环摩擦和最小润滑膜。研究表明,当最大燃烧压力升高时,不同磨损特性对环摩擦运行的影响更为有限,而正弦波的出现次数更为明显。最后证明,在缸套表面整形时,即使增加油膜厚度,也不以减小摩擦为前提。图形抽象
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引用次数: 0
Effect of austempering temperature on microstructure and tribological behaviour of hypoeutectic austempered ductile iron alloyed with copper 等温回火温度对铜合金亚共晶等温球墨铸铁组织和摩擦学性能的影响
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2022-08-04 DOI: 10.1080/17515831.2022.2105990
U. Batra, Manpreet Singh, Sandan Kumar Sharma
ABSTRACT In the present work, Cu alloyed ductile iron was isothermally treated at five different temperatures (280°C, 300°C, 320°C, 350°C, and 380°C) for 1 h to obtain an ausferrite microstructure composing a very fine ferrite phase and carbon enriched austenite. Microstructural characteristics exhibited a high ultimate tensile strength of 950–1600 MPa of ADI comparable to or even stronger than forged steels. The bulk hardness was 460–288 HV10, higher than pearlite, but lower than pure martensitic. The tribological behaviour of ADI was investigated using a 10 mm pin diameter during sliding. Its friction coefficient decreased almost by half as compared with ductile iron due to its ausferritic morphology and carbon enrichment. Under oxidative and adhesive conditions, an austempered microstructure with very fine ferrite and high carbon austenite is most wear-resistant due to its adequate strength, toughness, and lubricative behaviour. Wear resistance of ADIs can be improved through tailoring microstructure through austempering. GRAPHICAL ABSTRACT
摘要在本工作中,铜合金球墨铸铁在五个不同的温度(280°C、300°C、320°C、350°C和380°C)下等温处理1小时,以获得由非常细的铁素体相和富碳奥氏体组成的奥氏体微观结构。微观结构特征显示出950–1600 MPa的高ADI极限抗拉强度,与锻钢相当,甚至比锻钢更强。整体硬度为460–288 HV10,高于珠光体,但低于纯马氏体。使用直径为10mm的销研究了ADI在滑动过程中的摩擦学行为。由于其奥氏体形态和碳富集,其摩擦系数与球墨铸铁相比几乎降低了一半。在氧化和粘合条件下,具有非常细的铁素体和高碳奥氏体的奥氏体回火微观结构由于其足够的强度、韧性和润滑性能而最耐磨。ADIs的耐磨性可以通过等温淬火调整微观结构来提高。图形摘要
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引用次数: 3
Editorial 社论
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2022-07-03 DOI: 10.1080/17515831.2022.2123170
T. Liśkiewicz
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引用次数: 0
Experimental study on erosion of hydro-turbine grade steels due to solid particle impact 水轮机级钢固体颗粒冲击侵蚀的实验研究
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2022-07-03 DOI: 10.1080/17515831.2021.2005995
Shubham Sharma, B. Gandhi
ABSTRACT The present work has been performed to understand the erosion of hydro-turbine steels due to the impact of suspended sediment using a high-speed pot tester. Experiments have been performed at five different velocities of 13–32 m/s and four different mean particle sizes of 143–362.5 μm for the sand concentration of 3000 ppm. The orientation angle of the wear specimens was varied from 15° to 90° using an angular disc. Correlations for cutting and deformation have been developed to estimate the total erosion wear. The erosion mechanisms are also studied by scanning electron micrographic analysis of the eroded surface. The velocity exponent for CA6NM steel is observed as 2.07 and 2.14 for cutting and deformation wear rates, respectively, significantly higher than that observed at low velocity ranges. The correlation developed may be further used for numerical estimation of erosion. GRAPHICAL ABSTRACT
摘要:目前的工作是通过使用高速锅式试验机来了解悬浮沉积物对水轮机钢的侵蚀。实验在13-32的五种不同速度下进行 m/s,四种不同的平均粒径为143–362.5 μm,砂浓度为3000 ppm。使用角盘,磨损试样的方位角从15°到90°不等。已经开发了切削和变形的相关性来估计总侵蚀磨损。通过对侵蚀表面的扫描电镜分析,研究了侵蚀机理。对于切削磨损率和变形磨损率,CA6NM钢的速度指数分别为2.07和2.14,显著高于在低速范围内观察到的速度指数。所建立的相关性可进一步用于侵蚀的数值估计。图形摘要
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引用次数: 1
Effect of pulse reverse current waveform on tribological and mechanical properties of electrodeposited nickel–tungsten alloys on brass substrate 脉冲反向电流波形对黄铜基板电沉积镍钨合金摩擦学和力学性能的影响
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2022-06-23 DOI: 10.1080/17515831.2022.2075649
M. Dadvand, O. Savadogo
ABSTRACT The precise control of tungsten content of electrodeposited nickel–tungsten (NiW) on brass substrate was achieved by applying a well-designed pulse reverse current waveform. A crack-free, uniform and, mirror-like finish surface was obtained by using a novel derivative of propargyl compound, propargyl-oxo-propane-2,3-dihydroxy, as a brightener and grain refiner into the electrodeposition bath. This study indicates that the electrodeposited nickel–tungsten alloys with an optimum tungsten content (32 wt%) possesses outstanding mechanical and, wear performance, also with very low friction of coefficient of 0.2. GRAPHICAL ABSTRACT
摘要采用设计良好的脉冲反向电流波形,实现了黄铜基板电沉积镍钨(NiW)中钨含量的精确控制。将丙炔衍生物丙炔-氧丙烷-2,3-二羟基作为光亮剂和晶粒细化剂应用于电沉积液中,获得了无裂纹、均匀且镜面状的表面。研究表明,最佳含钨量(32% wt%)的电沉积镍钨合金具有优异的力学性能和磨损性能,摩擦系数也很低,仅为0.2。图形抽象
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引用次数: 0
Effects of microalloying on the microstructure, tribological and electrochemical properties of novel Ti-Mo based biomedical alloys in simulated physiological solution 微合金化对新型Ti-Mo基生物医学合金在模拟生理溶液中的微观结构、摩擦学和电化学性能的影响
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2022-06-20 DOI: 10.1080/17515831.2022.2086780
P. Nnamchi, A. Younes, O. Fasuba, C. S. Obayi, P. Offor
ABSTRACT The tribological characteristics of Ti alloys containing beta stabilisers such as Mo, Nb, Ta, Zr, and Sn have seldom been explored despite their applicability for metallic biomaterials requiring good wear and surface degradation resistance. Using sliding wear contact, the influence of these alloying components on Ti-Mo biomedical alloys in simulated physiological fluid was examined. Microalloying influences microstructure, hardness, and wear. Nb-microalloyed samples with metastable -phase increased anti-wear and frictional resistance while keeping frictional resistance. Orthorhombic α′′phase-rich samples were the least wear resistance. The findings contribute to a better understanding of the interaction between Ti-based biomaterials' micro-alloying and their tribological properties. The stabilised TiMo (Nb,Ta, Zr, or Sn) alloys outperformed CP-Ti, the original Ti92Mo8, and the regularly used biomedical Ti6Al-4V alloys in terms of corrosion resistance. This indicates that alloying tuning may be used to enhance biomedical prosthesis and increase the service life of bio-implants and components. GRAPHICAL ABSTRACT
含有Mo、Nb、Ta、Zr和Sn等稳定剂的钛合金的摩擦学特性很少被研究,尽管它们适用于需要良好磨损和表面降解能力的金属生物材料。采用滑动磨损接触的方法,研究了这些合金成分对模拟生理液中Ti-Mo生物医学合金的影响。微合金化影响显微组织、硬度和磨损。亚稳相的铌微合金试样在保持摩擦阻力的同时,抗磨性能和摩擦阻力均有所提高。富正交α”相样品的耐磨性最低。这些发现有助于更好地理解钛基生物材料微合金化与其摩擦学性能之间的相互作用。稳定的TiMo (Nb,Ta, Zr或Sn)合金在耐腐蚀性方面优于CP-Ti,原始Ti92Mo8和常用的生物医学Ti6Al-4V合金。这表明合金调谐可用于增强生物医学假体,提高生物植入物和部件的使用寿命。图形抽象
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引用次数: 0
Sliding wear performance of TiAl-based nitride coatings deposited on ADI by cathodic arc deposition and plasma based ion implantation and deposition 阴极电弧沉积和等离子体离子注入沉积在ADI上的TiAl基氮化物涂层的滑动磨损性能
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2022-06-17 DOI: 10.1080/17515831.2022.2083405
Diego Alejandro Colombo, J. Quintana, A. Mandri, A. Márquez, R. Dommarco
ABSTRACT This work studied the sliding wear performance of TiAl-based nitride coatings synthesized on austempered ductile iron (ADI) by cathodic arc deposition (CAD) and plasma-based ion implantation and deposition (PBIID). Monolayer CAD TiAlN films and bilayer CAD and PBIID TiAl/TiAlN films deposited on an experimental device were analyzed and benchmarked against a commercial bilayer CAD film. Sliding wear was evaluated in a pin–on–disc tribometer. Two test conditions were employed, one intended to prevent damage (low load, short distance) and another intended to promote damage (higher load, longer distance). Regarding low load tests, all coated samples showed friction coefficients of 0.40–0.45 and negligible wear. Regarding high load tests, all coated variants exhibited lower or equal disc and pin wear rates with respect to uncoated ADI. In addition, coated samples displayed steady-state friction coefficients between 0.2 and 0.6 while uncoated ADI steady-state coefficients between 0.6 and 0.85. GRAPHICAL ABSTRACT
研究了阴极电弧沉积(CAD)和等离子体离子注入沉积(PBIID)在等温球墨铸铁(ADI)上合成的tial基氮化涂层的滑动磨损性能。对实验装置上沉积的单层CAD /TiAlN膜和双层CAD / PBIID TiAl/TiAlN膜进行了分析,并与商业双层CAD膜进行了基准测试。用针盘摩擦计评估滑动磨损。采用了两种试验条件,一种旨在防止损伤(低负荷,短距离),另一种旨在促进损伤(高负荷,较远距离)。在低负荷测试中,所有涂层样品的摩擦系数为0.40-0.45,磨损可以忽略不计。在高负荷测试中,所有涂覆的变体都表现出与未涂覆的ADI相比更低或相等的盘和销磨损率。此外,涂层样品的稳态摩擦系数在0.2 ~ 0.6之间,而未涂层样品的稳态摩擦系数在0.6 ~ 0.85之间。图形抽象
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引用次数: 1
Performance of thermal-sprayed WC-Cr3C2-Ni coatings in slurry erosion for hydrodynamic turbines 热喷涂WC-Cr3C2-Ni涂层在水轮机浆液侵蚀中的性能
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2022-06-05 DOI: 10.1080/17515831.2022.2078086
D. Bhosale, Chinmay Dorlikar, Amrut P. Bhosale, Viraj I. Pasare, Brijesh Maurya, Siddhesh Korgaonkar, Vinay Ginwal, T. Prabhu
ABSTRACT Hydrodynamic turbine and slurry pump components are frequently influenced by severe wear due to the impact of solid particles present in the water. A WC-based coatings deposited by thermal spray techniques is known for the protection against slurry erosion. In the present work, WC-Cr3C2-Ni powder was sprayed on a turbine steel substrate using high-velocity oxy-fuel (HVOF) and atmospheric plasma spray (APS) techniques. Microstructural and phase constitutions of as-sprayed coatings were examined. The effect of speed, slurry concentration and particle size on slurry erosion resistances of both coatings and substrate materials was comparatively studied in a slurry pot erosion tester. The results exhibit that the HVOF coating has better properties in terms of density, micro-hardness and slurry erosion resistance than those of APS coating. The improvement in slurry erosion resistance of bare turbine steel by using APS and HVOF coatings is approximately 37% and 62%, respectively. GRAPHICAL ABSTRACT
摘要:水动力涡轮机和泥浆泵部件经常受到水中固体颗粒的冲击而产生的严重磨损的影响。通过热喷涂技术沉积的WC基涂层已知用于防止浆料侵蚀。在本工作中,采用高速氧燃料(HVOF)和大气等离子体喷涂(APS)技术将WC-Cr3C2-Ni粉末喷涂在涡轮机钢基体上。研究了涂层的微观结构和相组成。在泥浆罐侵蚀试验机上,比较研究了速度、泥浆浓度和颗粒大小对涂层和基体材料抗泥浆侵蚀性能的影响。结果表明,HVOF涂层在密度、显微硬度和抗浆料侵蚀性方面均优于APS涂层。通过使用APS和HVOF涂层,裸涡轮钢的抗浆料侵蚀性分别提高了约37%和62%。图形摘要
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引用次数: 2
In-situ surface wear assessment using a bearing area curve technique 基于承载面积曲线技术的现场表面磨损评估
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2022-05-11 DOI: 10.1080/17515831.2022.2045421
Nurul Farhana Mohd Yusof, Z. M. Ripin
ABSTRACT Wear during running-in of rolling contact occurs at the surface asperities level and cannot be assessed using a conventional mass loss technique due to the very small changes. The purpose of this paper is to propose an in-situ wear volume measurement using the BAC technique. The experimental work is conducted in-situ and a fixed datum is set as a reference to avoid measurement errors. The wear volume measurement using a proposed BAC technique is in good agreement with the asperities profile-based technique with a small error of 1.67%. The relocation at 90% of BAC is unnecessary as it causes a measurement error of 4.67%. Therefore, the assumption that no change in the asperity valleys beyond 90% of BAC is inaccurate and may lead to error in the wear volume assessment. This study provides a validation of the BAC technique that has been used extensively in wear volume measurement. GRAPHICAL ABSTRACT
摘要滚动接触磨合过程中的磨损发生在表面粗糙度水平,由于变化非常小,无法使用传统的质量损失技术进行评估。本文的目的是提出一种使用BAC技术进行现场磨损量测量的方法。实验工作在现场进行,并设置一个固定的基准作为参考,以避免测量误差。使用所提出的BAC技术的磨损量测量与基于粗糙度轮廓的技术非常一致,误差很小,为1.67%。在BAC的90%处重新定位是不必要的,因为它会导致4.67%的测量误差。因此,假设粗糙度谷的变化超过BAC的90%是不准确的,可能会导致磨损量评估的误差。本研究验证了BAC技术在磨损量测量中的广泛应用。图形摘要
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引用次数: 2
期刊
Tribology - Materials, Surfaces & Interfaces
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