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Sliding wear of electro-carburized mild steel with different microstructures 不同组织电渗碳低碳钢的滑动磨损
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2020-11-08 DOI: 10.1080/17515831.2020.1838099
J. Ling, W. Liew, N. J. Siambun, J. Dayou, Y. Lim, Zhong‐Tao Jiang
ABSTRACT The tribological behaviour of carburized steel with different microstructures, produced by varying the carburization time was investigated. Increasing the carburization time from 1 h to 3 h resulted in higher hardness and greater martensite content, which had a stronger tendency to form a better anti-wear oxide. In turn, these improved properties enhanced the adhesive wear resistance and delayed the occurrence of fracture. Longer carburization also resulted in the formation of expanded martensite and shallower grain boundaries with fewer precipitates, which further enhanced the fracture resistance of the steel. Larger scale fracture occurring on steel carburized for 1 h resulted in cracked WC grains, the formation of more undermined WC grains and cavities (due to the removal of WC grains) and severe grooving on the cemented carbide counterbody. In conclusion, this carburization process was effective in enhancing the wear resistance of mild steel which subsequently reduced the wear of the cemented carbide counterbody. GRAPHICAL ABSTRACT
研究了不同渗碳时间对不同组织渗碳钢的摩擦学性能的影响。渗碳时间由1 h延长至3 h,合金硬度提高,马氏体含量增加,形成抗磨损氧化物的倾向增强。反过来,这些改进的性能提高了粘合耐磨性,延迟了断裂的发生。长时间的渗碳还导致扩展马氏体的形成,晶界变浅,析出物减少,进一步提高了钢的抗断裂性能。碳钢渗碳1 h后出现较大的断口,导致WC晶粒开裂,WC晶粒和空洞的破坏程度增加(由于WC晶粒的去除),硬质合金counterbody上出现严重的凹槽。综上所述,该渗碳过程可以有效地提高低碳钢的耐磨性,从而降低硬质合金counterbody的磨损。图形抽象
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引用次数: 4
Tribological and magnetic behaviour of Ni-P coating modified with NiO nanoparticles 纳米NiO改性Ni-P涂层的摩擦学和磁性行为
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2020-11-08 DOI: 10.1080/17515831.2020.1840208
M. Rajabi, K. Tahmasebi, M. Ehteshamzadeh, S. Soroushian
ABSTRACT Nickel oxide nanoparticles with the size of 218, 73, and 50 nm were added to Ni-P electroless coating to create NiO@Ni-P nanoparticle reinforced composite coating on a brass substrate. The nanoparticles were synthesized by the green synthesis method, using Artemisia dracunculus extract. The coatings had amorphous structure and nodular morphology. The results of Tafel and EIS tests showed that the coating containing nickel oxide nanoparticles with an average size of 73 nm, had the highest corrosion resistance. The results of the tribocorrosion test under open circuit potential condition revealed Ni-P-(73 nm)NiO coating had the highest tribocorrosion resistance. Heat treatment at 400°C caused considerable improvement in the saturation and remnant magnetization of the composite coating, the value of saturation and remnant magnetization increased from 5 and 0.1 emu/g for simple Ni-P coating to 12 and 2 emu/g for NiO@Ni-P coating respectively, and the coercive field of the samples also enhanced. GRAPHICAL ABSTRACT
摘要尺寸分别为218、73和50的氧化镍纳米颗粒 nm添加到Ni-P化学镀层中以产生NiO@Ni-P黄铜基底上的纳米颗粒增强复合涂层。以龙蒿提取物为原料,采用绿色合成法合成了纳米颗粒。涂层具有无定形结构和结节状形貌。Tafel和EIS测试结果表明,该涂层含有平均尺寸为73 nm具有最高的耐腐蚀性。开路电位条件下的摩擦腐蚀试验结果表明,Ni-P-(73 nm)NiO涂层具有最高的抗摩擦腐蚀性。在400°C下的热处理使复合涂层的饱和和残余磁化强度显著提高,饱和和残余磁强度分别从5和0.1增加 emu/g,用于12和2的简单Ni-P涂层 emu/gNiO@Ni-P涂层和样品的矫顽场也有所增强。图形摘要
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引用次数: 1
Twin disc evaluation of third body materials in the wheel/rail interface 车轮/轨道接口中第三车身材料的双盘评估
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2020-11-04 DOI: 10.1080/17515831.2020.1829878
D. Gutsulyak, L. Stanlake, H. Qi
ABSTRACT Twin disc instruments are an essential tool for evaluating third body materials in the wheel/rail interface. Twin disc testing results (from two different scale instruments) were proven to correlate exceptionally well with field performance of Top of Rail products and Gauge Face greases. Furthermore, the twin disc instrument was utilized to evaluate the friction characteristics (creep curve) and Rolling Contact Fatigue (RCF) propagation potential of the TOR materials. Common environmental contaminants (leaves, clay, iron oxides) were studied for their potential to cause low adhesion conditions in presence of water. A correlation between material hardness and resultant friction levels was determined. GRAPHICAL ABSTRACT
摘要双圆盘仪器是评估轮轨界面中第三体材料的重要工具。双圆盘测试结果(来自两个不同规模的仪器)被证明与Top of Rail产品和Gauge Face润滑脂的现场性能非常相关。此外,还利用双圆盘仪器评估了TOR材料的摩擦特性(蠕变曲线)和滚动接触疲劳(RCF)传播潜力。研究了常见的环境污染物(树叶、粘土、氧化铁)在存在水的情况下导致低粘附条件的可能性。确定了材料硬度和由此产生的摩擦水平之间的相关性。图形摘要
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引用次数: 10
Study on dry sliding wear behaviour of nanocomposite coatings – an extended Taguchi’s method 纳米复合涂层干滑动磨损行为的研究——扩展田口方法
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2020-11-03 DOI: 10.1080/17515831.2020.1838097
C. R. Raghavendra, S. Basavarajappa, I. Sogalad
ABSTRACT Electrodeposition of Ni-α nano Al2O3 particle was carried out on Aluminium 6061. The study optimized electrodeposition conditions were found to be 40°C, 2 A/dm2, 6 g/L of temperature, current density, and percentage of particle concentration respectively. Further Taguchi method was extended to fine tune the optimized conditions obtained by L27 orthogonal array of parameters for modified study which resulted in better wear resistance with coating conditions of 40°C, 1.75 A/dm2 and 4.5 g/L of temperature, current density and percentage of particle concentration respectively. The dispersion of particles was found more uniform with very few nickel crystals with dendrite structure. GRAPHICAL ABSTRACT
摘要:在6061铝表面电沉积Ni-α纳米Al2O3颗粒。本研究优化的电沉积条件分别为40°C、2 A/dm2、6 g/L的温度、电流密度和粒子浓度百分比。进一步扩展田口法,对L27正交参数阵列优化得到的优化条件进行优化研究,得到涂层温度为40℃、电流密度为1.75 A/dm2、颗粒浓度为4.5 g/L时,涂层耐磨性较好。颗粒的分散更加均匀,很少有枝晶结构的镍晶体。图形抽象
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引用次数: 1
EHL film thickness in rolling element bearings evaluated by electrical capacitance method: a review 用电容法评价滚动轴承EHL膜厚度的研究进展
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2020-11-03 DOI: 10.1080/17515831.2020.1838098
Hui Cen, D. Bai, Yanpu Chao, Yaohui Li, Ruihua Li
ABSTRACT Electrical capacitance method has been applied in measuring the elasto-hydrodynamic lubrication film thickness in rolling element bearings since 1970s, due to its feasibility of measuring film thickness directly in metallic components and its simple theory. In the current article, a summary on the evolution of the method and the corresponding issues relating to the film thickness measurements is given. The evolution of electrical capacitance method and other developed electrical capacitance methods in measuring the film thickness are discussed. Especially, the two existing methods of converting measured capacitance into film thickness are highlighted. One is to calculate the capacitance in the Hertzian contact area and the dielectric constant of the lubricant. The other is to apply calibration tests which are then used to transfer the measured capacitances into film thicknesses. The strengths and weaknesses of the two methods are also explored and discussed based on published researches.
摘要自20世纪70年代以来,电容法因其直接测量金属部件弹流润滑油膜厚度的可行性和简单的理论,已被应用于滚动轴承弹流润滑膜厚度的测量。在本文中,对该方法的发展以及与膜厚度测量相关的相应问题进行了总结。讨论了电容法和其他发展起来的电容法在测量薄膜厚度方面的发展。特别强调了将测量电容转换为膜厚度的两种现有方法。一种是计算赫兹接触区的电容和润滑剂的介电常数。另一种是应用校准测试,然后将测量的电容转换为膜厚度。在已有研究的基础上,对两种方法的优缺点进行了探讨。
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引用次数: 1
Wear modelling in wheel–rail contact problems based on energy dissipation 基于能量耗散的轮轨接触问题磨损建模
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2020-10-15 DOI: 10.1080/17515831.2020.1829880
A. Myslinski, A. Chudzikiewicz
ABSTRACT This work is concerned with the numerical procedure to solve two-dimensional wheel-rail contact problem between a rigid wheel and an elastic-plastic rail lying on a rigid foundation. The contact phenomenon includes Coulomb friction, frictional heat generation as well as the wear of the contacting surfaces. The wear depth function appears as an internal variable in the non-penetration condition updating the gap between the worn surfaces of the bodies. Moreover the dissipated energy due to friction is calculated to evaluate the loss of material and to determine the shape of the contacting surfaces during the wear evolution process. This contact problem is solved numerically using the finite element method as well as the operator splitting approach and semi-smooth Newton method. The distribution of contact surface stresses and temperatures as well as the evolution of the shape of the contact surfaces and the wear depth are reported and discussed. GRAPHICAL ABSTRACT
本文研究了刚性车轮与刚性基础上的弹塑性轨道之间二维轮轨接触问题的数值求解方法。接触现象包括库仑摩擦、摩擦热的产生以及接触面的磨损。在非穿透状态下,磨损深度函数作为内部变量出现,更新了物体磨损表面之间的间隙。此外,计算摩擦耗散能,以评估材料的损失,并确定在磨损演变过程中接触面的形状。采用有限元法、算子分裂法和半光滑牛顿法对该接触问题进行了数值求解。报道并讨论了接触面应力和温度的分布以及接触面形状和磨损深度的演变。图形抽象
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引用次数: 1
A novel tribological approach for selection of low friction engine lubricating oil 一种选择低摩擦发动机润滑油的摩擦学新方法
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2020-10-15 DOI: 10.1080/17515831.2020.1829881
A. Jain, Manoj Kumar, G. D. Thakre
ABSTRACT A novel tribological rig-based approach is presented for the selection of engine oils with reduced friction characteristics. A combined experimental and numerical investigation has been performed to compare and assess the friction between the piston ring and liner of two different passenger cars lubricated with two different commercial engine oils. The experimental investigations were performed on reciprocating tribo-tester using actual piston ring and liner as the test specimens. The experiments were performed to investigate the influence of contact load and reciprocating frequency on the contact friction. The numerical investigation has been performed with the help of a mathematical model developed using the modified Reynolds equation considering the flow factors for Gaussian surfaces along with Greenwood and Trip’s asperity contact approach. The numerical results have been used to justify and correlate the experimental findings. This paper presents an approach for selection of engine oil for two popular passenger cars in the Indian market.
摘要提出了一种新的基于摩擦学试验台的方法来选择具有降低摩擦特性的发动机油。为了比较和评估使用两种不同商用发动机油润滑的两种不同客车的活塞环和缸套之间的摩擦,进行了实验和数值研究相结合的研究。以实际活塞环和缸套为试件,在往复式摩擦试验机上进行了试验研究。实验研究了接触载荷和往复频率对接触摩擦的影响。数值研究是在使用修正雷诺方程开发的数学模型的帮助下进行的,该模型考虑了高斯表面的流动因素以及Greenwood和Trip的粗糙面接触方法。数值结果已被用来证明和关联实验结果。本文介绍了一种为印度市场上两款流行的乘用车选择机油的方法。
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引用次数: 0
Mechanical and thermal properties of vitamin E-doped UHMWPE reinforced with hydroxyapatite 羟基磷灰石增强维生素e掺杂超高分子量聚乙烯的力学和热性能
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2020-10-14 DOI: 10.1080/17515831.2020.1830252
P. Saravanan, Latifa Melk, N. Emami
ABSTRACT The unique biocompatible and wear resistant nature of ultrahigh molecular weight polyethylene (UHMWPE) makes it a suitable material for load bearing applications in total joint replacements (TJR). However, oxidation induced wear is a common cause limiting the life span of implants. Hence, Vitamin-E, a common antioxidant, is added to prevent the wear loss due to oxidation of UHMWPE. In addition, Hydroxyapatite does improve the toughening mechanisms occurring in the polymer matrices. Hence, in this study, a novel hydroxyapatite (HA) nanoparticles reinforced Vitamin-E doped UHMWPE nanocomposites (UHMWPE-E/HA) were developed here in this work. The HA concentration was varied between 0.5 - 3 wt.% and optimum wt% is reported. The mechanical and thermal properties were investigated thoroughly using an array of characterizations. Particularly, a considerable improvement in fracture toughness (KIC) was obtained. Detailed examination of fractured surfaces was performed to understand the effect of HA reinforcement on fracture toughness of UHMWPE-E/HA nanocomposites. GRAPHICAL ABSTRACT
摘要超高分子量聚乙烯(UHMWPE)独特的生物相容性和耐磨性使其成为全关节置换术(TJR)中承载应用的合适材料。然而,氧化引起的磨损是限制植入物寿命的常见原因。因此,添加了维生素E,一种常见的抗氧化剂,以防止由于UHMWPE的氧化而导致的磨损损失。此外,羟基磷灰石确实改善了聚合物基体中的增韧机制。因此,本研究开发了一种新型羟基磷灰石(HA)纳米颗粒增强维生素E掺杂的UHMWPE纳米复合材料(UHMWPE-E/HA)。HA浓度在0.5-3wt%之间变化,并报道了最佳wt%。通过一系列表征对其力学性能和热性能进行了深入研究。特别地,获得了断裂韧性(KIC)的显著提高。对断裂表面进行了详细的检查,以了解HA增强对UHMWPE-E/HA纳米复合材料断裂韧性的影响。图形摘要
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引用次数: 1
On wear of WC–Co cutting inserts in turning of Ti6Al4V – a study of wear surfaces WC-Co切削刀片在Ti6Al4V车削过程中的磨损——磨损面研究
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2020-10-14 DOI: 10.1080/17515831.2020.1830251
P. Olander, J. Heinrichs
ABSTRACT Titanium alloys are known to cause crater wear on cutting inserts. It is one of the life-limiting factors for the tool life and highly influenced by the cutting parameters. To increase productivity, there is a strong incentive to increase the production speed. At the same time, the tool life should be unchanged or even prolonged. The influence of cutting speed, feed and cutting length on wear was investigated in turning tests using cemented carbide inserts and titanium alloy Ti6Al4V as work material. The results showed a very strong influence from all parameters on crater wear, confirming previous findings reported in the literature. The resulting wear surfaces were studied in detail, revealing a crater filled with transferred titanium alloy. The tungsten carbide grains underneath were depleted of carbon, resulting in a nano-rough top surface rich in tungsten. In addition, the turning tests showed a threshold cutting speed, below which no crater wear occurred.
摘要众所周知,钛合金会导致切削镶片上的凹坑磨损。它是刀具寿命的限制因素之一,受切削参数的影响很大。为了提高生产力,有强烈的动机来提高生产速度。同时,工具寿命应保持不变,甚至延长。以硬质合金刀片和钛合金Ti6Al4V为切削材料,研究了切削速度、进给量和切削长度对磨损的影响。结果表明,所有参数对弹坑磨损都有很大的影响,证实了文献中先前报道的发现。对由此产生的磨损表面进行了详细研究,发现了一个充满转移钛合金的弹坑。下面的碳化钨颗粒耗尽了碳,导致顶部表面纳米粗糙,富含钨。此外,车削试验显示了一个临界切削速度,低于该速度不会发生凹坑磨损。
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引用次数: 5
Experimental evaluation of tramway track wear by means of 3D metrological optical scanners 基于三维计量光学扫描仪的有轨电车轨道磨损试验评价
IF 1.3 Q4 MATERIALS SCIENCE, COATINGS & FILMS Pub Date : 2020-10-12 DOI: 10.1080/17515831.2020.1830532
M. C. Valigi, S. Logozzo, E. Butini, E. Meli, L. Marini, A. Rindi
ABSTRACT Wear evaluation of rolling components is crucial for tramway dynamics, maintenance and safety. 2D contact wear measurement techniques are the most commonly used to detect the health conditions of rails. In this paper, the novel use of a portable metrological 3D optical scanner is proposed and compared to the prior 2D methods. Laboratory results show that the application of 3D optical digitizers gives results consistent with the 2D results but gives also a more complete and global view of the wear phenomenon. Different inspection procedures are compared and discussed in order to propose the best method to perform 3D wear mapping. The results of on-line experimental campaigns on the real tramway line of Florence (Italy), performed with the current and the new proposed instruments and methods, are also presented and compared. From the results of this paper, new strategies for the maintenance service of tramways, and especially of the Florentine tramway, can be proposed.
滚动部件的磨损评估对有轨电车的动力学、维修和安全至关重要。二维接触磨损测量技术是检测钢轨健康状况最常用的方法。本文提出了一种便携式计量三维光学扫描仪的新用途,并与先前的二维方法进行了比较。实验结果表明,应用三维光学数字化仪得到的结果与二维结果一致,但也提供了更完整和全局的磨损现象视图。对不同的检测程序进行了比较和讨论,以提出进行三维磨损映射的最佳方法。本文还介绍了在意大利佛罗伦萨有轨电车线路上使用现有和新提出的仪器和方法进行的在线实验活动的结果,并进行了比较。根据本文的研究结果,可以对有轨电车,特别是佛罗伦萨有轨电车的维修服务提出新的策略。
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引用次数: 9
期刊
Tribology - Materials, Surfaces & Interfaces
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