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Evaluating Fretting Wear on 3D-Printed α-, β-, γ- Additives Hybridized NiTi Shape Memory Alloy 3d打印α-, β-, γ-添加剂杂化NiTi形状记忆合金微动磨损评价
O. P. Bodunde, S. Gao, M. Qin, W. Liao
Nickel-Titanium (NiTi) shape memory alloys (SMAs) are a class of promising materials for bio-implant, transportation, and aerospace applications. These interesting applications of SMA are as a result of their ability to exhibit shape memory effect (SME) and super-elasticity (SE). SMAs, especially NiTi which has been proven to have good mechanical properties, are however limited by their operational fatigue as reported in the literature. In this paper, a near equiatomic NiTi SMA was hybridized with zirconium (Zr), molybdenum (Mo) and copper (Cu), which are available and economic viable α-, β-, γ- stabilizing additives suitable for NiTi SMAs. Each of Zr, Mo, Cu were hybridized separately with the bare near equiatomic NiTi SMA. The compositional requirements for each of the sub-hybrids (NiTi-α, NiTi-β, and NiTi-γ respectively) were experimentally determined to know the optimum composition which could indicate the presence of austenitic and martensitic phases. Scan electron microscopy (SEM) was performed on each of the hybridizing additives as well as the bare equiatomic NiTi to determine their particle sizes and investigate their compatibility (between 30 and 40 microns) with the 3D printer used in the study. X-ray diffractometric (XRD) analysis also was carried out on the bare SMA and its additives to determine the presence of B2 and B19’ peaks. Afterward, NiTi-α, NiTi-β, and NiTi-γ were 3D printed to produce fretting wear test specimens and finally, the fretting wear behaviors of the NiTi hybrids were studied in detail with the objective of testing their performances under fretting wear mode as it may be required for an application. A tungsten carbide counter-body was used. The results from the characterization through XRD indicated that all of α-, β-, γ- stabilizing additives with NiTi respectively showed the presence of B2 and B19’ in the inter-metallic phases. Details of wear microstructure were reported and its information could be useful for professionals who require hybridized NiTi alloys for various engineering applications.
镍钛(NiTi)形状记忆合金(SMAs)是一类在生物植入、运输和航空航天领域应用前景广阔的材料。SMA的这些有趣的应用是由于它们能够表现出形状记忆效应(SME)和超弹性(SE)。sma,特别是NiTi,已被证明具有良好的机械性能,然而,根据文献报道,它们的操作疲劳受到限制。本文将近等原子NiTi SMA与经济可行的α-、β-、γ稳定添加剂锆(Zr)、钼(Mo)和铜(Cu)杂化。Zr、Mo、Cu分别与裸近等原子NiTi SMA杂化。通过实验确定了各亚杂化体(NiTi-α、NiTi-β和NiTi-γ)的成分要求,以确定可指示奥氏体和马氏体相存在的最佳成分。对每种杂交添加剂以及裸等原子NiTi进行扫描电子显微镜(SEM),以确定它们的粒径,并研究它们与研究中使用的3D打印机的兼容性(在30到40微米之间)。对裸SMA及其添加剂进行了x射线衍射(XRD)分析,确定了B2和B19′峰的存在。随后,通过3D打印NiTi-α、NiTi-β和NiTi-γ制备微动磨损试样,详细研究了NiTi杂化材料在微动磨损模式下的微动磨损行为,以测试其在微动磨损模式下的性能。采用碳化钨反体。XRD表征结果表明,含NiTi的α-、β-、γ-稳定添加剂在金属间相中分别存在B2和B19′。报告了磨损微观结构的细节,其信息可以为需要杂化NiTi合金用于各种工程应用的专业人员提供有用的信息。
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引用次数: 1
Modeling and Design of an Experimental Demonstrator of Blade Twist Through the SMA Technology 基于SMA技术的叶片扭转实验样机建模与设计
S. Ameduri, A. Concilio, B. Galasso
The paper at hand focuses on the modeling and design of an experimental demonstrator of a blade segment, twisted through Shape Memory Alloy technology. The demonstrator will be used for the wind tunnel tests planned within the Project of SABRE (H2020 Eu Program), aimed at investigating the effects produced by blade oriented morphing technologies, both in fixed and rotary wing configurations. The design approach adopted for a SMA twist concept is herein described in its different phases, moving from the definition of the preliminary layout, its fitting to the reference blade mechanical features, the preliminary structural analysis to confine its operational envelope, up to the simulation of the SMA actuation through a SMA torque element. The results are presented in terms of operational envelope limits and transmitted twist.
本文的重点是通过形状记忆合金技术扭曲叶片节段的实验演示器的建模和设计。该演示机将用于SABRE项目(H2020欧盟计划)计划中的风洞测试,旨在研究叶片定向变形技术在固定翼和旋转翼配置中产生的效果。本文描述了SMA扭转概念所采用的设计方法的不同阶段,从初步布局的定义,对参考叶片机械特征的拟合,初步结构分析以限制其操作包络,直到通过SMA扭矩元件模拟SMA驱动。结果给出了操作包络极限和传输扭转。
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引用次数: 3
An Electrical Impedance Tomography Drive Pattern for Fast and Accurate Gesture Recognition With Less Electrodes 少电极快速准确手势识别的电阻抗层析驱动模式
Gang Ma, Zhiliang Hao, Xuan Wu, XiaojieĀ Wang
This paper presents an optimal Electrical Impedance Tomography (EIT) drive pattern for real-time gesture recognition, which can reduce the measurement time and realize a performance trade-off between the accuracy and the time response. This method is achieved by feature selection and model explanation. We designed eleven hand gestures to verify the proposed approach. Compared to the 8-electrode method, the optimal electrode drive pattern achieved a recognition accuracy of 97.5% with seven electrodes and the measurement time was reduced by 60%. To illustrate the universality of this method, we performed a contact detection experiment. By setting seven labels on the conductive panel and using optimal electrode drive pattern, the detection accuracy reached 100% with seven electrodes and the measurement time was reduced by 85%.
提出了一种用于实时手势识别的最佳电阻抗断层扫描(EIT)驱动模式,该模式可以减少测量时间,实现精度和时间响应之间的性能权衡。该方法通过特征选择和模型解释来实现。我们设计了11种手势来验证所提出的方法。与8电极方法相比,最优电极驱动模式在7电极情况下的识别准确率为97.5%,测量时间缩短了60%。为了说明该方法的通用性,我们进行了接触检测实验。通过在导电面板上设置7个标签,采用最优电极驱动模式,7个电极的检测精度达到100%,测量时间减少85%。
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引用次数: 0
Description of a Hydrogel-Based Micro-Valve As a Library Element for Matlab Simulink 基于水凝胶的微阀库元件的Matlab Simulink描述
Philipp J. Mehner, Anthony Beck, M. Busek, A. Voigt, U. Marschner, A. Richter
We propose a planar hydrogel-based micro-valve design which is modeled as a library element for Matlab Simulink. For this test case, a pressure pump (voltage source) in series with a micro-valve model (variable fluidic resistance) is built up. The micro-valve subsystem is separated in four main parts. Based on the applied temperature stimulus, the equilibrium length is determined according to an experimentally verified fit function. Furthermore, the equilibrium length considers a static hysteresis effect which is modeled in analogy to the saturation of magnetization in electric transformers. In a second step, the transient behavior follows a first order differential equation, but the cooperate diffusion coefficient is size dependent affecting the rise time of the system. This causes a faster swelling than deswelling of the hydrogel. In the third section, the stiffness property is implemented to calculate the maximum sealing pressure and the resulting gap between the hydrogel and the wall. The fluidic resistance of the micro-valve considers a three-dimensional geometry and is calculated based on a look-up table, extracted from a fluid-structure-interaction (FSI) model generated from a finite element structure. The proposed model allows a full description of the fluidic hydrogel-based micro-valve and is part of an upcoming microfluidic toolbox for Matlab Simulink containing passive elements and optional chemical reactions like mixing fluids and enzyme reactions for future applications.
提出了一种基于平面水凝胶的微阀设计方法,并将其建模为Matlab Simulink的库元素。在这个测试案例中,建立了一个带有微阀模型(可变流体阻力)的串联压力泵(电压源)。微阀子系统分为四个主要部分。在施加温度刺激的基础上,根据实验验证的拟合函数确定平衡长度。此外,平衡长度考虑了静态迟滞效应,该效应与变压器中的磁化饱和类似。在第二步中,瞬态行为遵循一阶微分方程,但协同扩散系数与系统上升时间的大小有关。这导致水凝胶的膨胀比膨胀更快。在第三部分中,利用刚度特性计算最大密封压力和水凝胶与壁面之间的间隙。微阀的流体阻力考虑三维几何形状,并基于从有限元结构生成的流固耦合(FSI)模型中提取的查找表进行计算。所提出的模型可以全面描述基于流体水凝胶的微阀,并且是即将推出的Matlab Simulink微流体工具箱的一部分,该工具箱包含被动元件和可选的化学反应,如混合流体和酶反应,以供未来应用。
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引用次数: 0
Evaluation of SHM With the Electromechanical Impedance Method Using a High Voltage Excitation Signal in High Frequencies 基于高频高压激励信号的机电阻抗法评价SHM
Eric C. Nolan, M. Safaei, S. Anton
Structural health monitoring (SHM) has originally been used for static structures. With the development of high-speed data acquisition technology, SHM systems can monitor structures in seconds. Advanced SHM systems for use in dynamic environments require operation in the microsecond timescale. One promising approach is the electromechanical impedance (EMI) technique. The EMI method monitors the impedance of a structure, and damage is indicated by changes in the impedance. Standard impedance measuring hardware are not practical for microsecond detection due to their slow sampling speeds. Faster impedance measuring techniques have been developed and allow for customizable excitation signals. Researchers have also considered taking measurements at higher frequencies to decrease the measurement time. Past works indicate sensitivity to damage is limited above 600 kHz. The goal of this study is to evaluate the sensitivity of the EMI method to damage with a high voltage excitation signal. It was hypothesized that increasing the voltage would increase damage sensitivity at higher frequencies. In this study, the amplitude of the excitation signal was increased using a high frequency voltage amplifier. A PZT disk bonded to a cantilevered aluminum beam was used as the test structure. Damage was created by decreasing the length of the beam. Finite element (FE) simulation was also employed to achieve a better understanding of the experiment. From the results of the experiment and FE model, using a higher excitation voltage has proven not to increase the sensitivity level of the EMI method. Higher voltages do improve the precision of the measurement by increasing the signal to noise ratio.
结构健康监测(SHM)最初用于静力结构。随着高速数据采集技术的发展,SHM系统可以在数秒内对结构进行监测。用于动态环境的高级SHM系统需要在微秒级时间尺度内操作。机电阻抗(EMI)技术是一种很有前途的方法。电磁干扰方法监测结构的阻抗,并通过阻抗的变化来指示损坏。由于采样速度慢,标准阻抗测量硬件不适用于微秒检测。更快的阻抗测量技术已经发展,并允许定制的激励信号。研究人员还考虑在更高的频率上进行测量,以减少测量时间。过去的工作表明,对损坏的灵敏度限制在600千赫以上。本研究的目的是评估电磁干扰方法对高压激励信号损伤的灵敏度。假设增加电压会增加高频下的损伤灵敏度。在本研究中,使用高频电压放大器增加激励信号的幅值。试验结构为PZT盘与悬臂铝梁结合。减少梁的长度会造成损伤。为了更好地理解实验,还采用了有限元模拟。从实验和有限元模型的结果来看,采用较高的激励电压并不能提高电磁干扰方法的灵敏度水平。较高的电压确实通过增加信噪比提高了测量的精度。
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引用次数: 0
Continuous Operating Elastocaloric Heating and Cooling Device: Model-Based Parameter Study With Airflow Losses 连续运行弹性热冷热装置:考虑气流损失的模型参数研究
F. Welsch, Susanne-Marie Kirsch, Nicolas Michaelis, Paul Motzki, A. Schütze, S. Seelecke
Elastocaloric cooling uses solid-state NiTi-based shape memory alloy (SMA) as a non-volatile cooling medium and enables a novel environment-friendly cooling technology. Due to the high specific latent heats activated by mechanical loading/unloading, substantial temperature changes are generated in the material. Accompanied by a small required work input, a high coefficient of performance is achievable. Recently, a fully-functional and illustrative continuous operating elastocaloric air cooling system based on SMA was developed and realized. To assist the design process of an optimized device with given performance and efficiency requirements, a fully coupled thermo-mechanical system-level model of the multi-wire cooling unit was developed and implemented in MATLAB. The resulting compact simulation tool is qualified for massively parallel computation on modern multi-core computers, which allows fast and comprehensive parameter scans. The comparison of first measurements and simulation results showed differences in the system performance. As the airflow rate influences the thermal power and the outlet temperature significantly, the demonstrator is extended with a spatial airflow measurement system to analyze the crossflow between the hot and cold side. Following, the fluid transport model is advanced by the effect of cross-flow losses, and first modeling results with the variation of airflow rate and rotation frequency are presented.
弹性热冷却采用固态镍基形状记忆合金(SMA)作为非挥发性冷却介质,实现了一种新颖的环保冷却技术。由于机械加载/卸载激活的高比潜热,材料中产生了大量的温度变化。伴随着小的需要的工作投入,一个高的性能系数是可以实现的。近年来,研制并实现了一种功能完备、具有说明性的基于SMA的连续运行弹性热风冷系统。在给定的性能和效率要求下,为了辅助优化装置的设计过程,开发了多线冷却装置的全耦合热-机械系统级模型,并在MATLAB中实现。由此产生的紧凑仿真工具可以在现代多核计算机上进行大规模并行计算,从而允许快速和全面的参数扫描。初步测量结果与仿真结果的对比显示了系统性能的差异。由于气流速率对热功率和出口温度的影响较大,因此对演示机进行了扩展,增加了空间气流测量系统来分析冷热侧的横向流动。在此基础上,提出了考虑横流损失影响的流体输运模型,并给出了随气流速率和旋转频率变化的初步建模结果。
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引用次数: 3
Production and Characterization of a Fully 3D Printed Flexible Bellows Actuator 全3D打印柔性波纹管执行器的生产和表征
Alfonso Costas, B. Newell, J. García
Additive manufacturing is an enabling technology that is rapidly advancing with the development of new printers, materials, and processes. The purpose of this research was to design a part that could function similar to a pneumatic piston-cylinder producing small force outputs between 5 and 10 N. The research presented in this paper looks at various types of 3D printing methods to produce flexible linear bellows actuators to achieve this functionality. In particular, stereolithography, fused deposition modeling, digital light processing, and Polyjet printing were examined to produce a variety of test actuators. A successful flexible part was designed and produced using Polyjet printing, the steady state and dynamic responses of constructed actuators were measured and characterized at various loading conditions. The displacement trends at different load conditions followed a non-linear path, exhibiting highly elastic deformation typical of the flexible resins used in this project.
增材制造是一种使能技术,随着新打印机、材料和工艺的发展而迅速发展。本研究的目的是设计一个功能类似于气动活塞缸的部件,产生5到10牛顿之间的小力输出。本文中的研究着眼于各种类型的3D打印方法,以生产柔性线性波纹管执行器,以实现这一功能。特别是,立体光刻,熔融沉积建模,数字光处理和多喷打印进行了研究,以产生各种测试执行器。利用Polyjet打印技术成功设计并制作了柔性部件,并对所构建的执行器在不同加载条件下的稳态和动态响应进行了测量和表征。不同载荷条件下的位移趋势遵循非线性路径,表现出本项目中使用的柔性树脂典型的高弹性变形。
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引用次数: 0
3D Printed Segmented Flexible Pneumatic Actuator 3D打印分段柔性气动执行器
D. Gonzalez, J. García, B. Newell
Soft actuators have been studied and analyzed as a new solution for soft robotic technologies. These types of actuators have many advantages due to their predictable deformations and their ease of control, enabling them to hold and move delicate objects performing complex movements in confined spaces. Soft actuators can be made using different manufacturing processes, but the most common is mold casting. However, this manufacturing process involves several steps, increasing the manufacturing time and hindering changes in the design. This paper presents a novel design of a 3D printed soft pneumatic actuator based on additive manufacturing, achieving design versatility and performance. The produced actuator has seven that can be individually controlled. The actuators were made using fused deposition modeling (FDM) technology in one continuous process and without support material. The mechanical performance of the soft actuators was demonstrated, analyzing the deformation in the z-axis based on input pressure.
软执行器作为软机器人技术的一种新的解决方案,得到了广泛的研究和分析。由于其可预测的变形和易于控制,这些类型的执行器具有许多优点,使它们能够在受限空间内握住和移动执行复杂运动的精细物体。软执行器可以采用不同的制造工艺,但最常见的是模具铸造。然而,这种制造过程涉及几个步骤,增加了制造时间并阻碍了设计的更改。本文提出了一种基于增材制造的3D打印软气动执行器的新设计,实现了设计的通用性和性能。生产的执行器有七个,可以单独控制。在无支撑材料的情况下,采用熔融沉积建模(FDM)技术在一个连续过程中制造了执行器。对软作动器的力学性能进行了验证,分析了输入压力对z轴的影响。
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引用次数: 0
Investigation of Variable Stiffness Effects on Radial Pulse Measurements Using Magneto-Rheological Elastomers 变刚度对磁流变弹性体径向脉冲测量影响的研究
Kyle A. Weaver, D. Shumway, Tae-Heon Yang, Young-Min Kim, J. Koo
Current wearable technologies strive to incorporate more medical functionalities in wearable devices for tracking health conditions and providing information for timely medical treatments. Beyond tracking of a wearer’s physical activities and basic vital signs, the advancement of wearable healthcare devices aspires to continuously monitor health parameters, such as cardiovascular indicators. To properly monitor cardiovascular health, the wearables should accurately measure blood pressure in real-time. However, current devices on the market are not validated for continuous monitoring of blood pressure at a clinical level. To develop wearable healthcare devices such applications, they must be validated by considering various parameters, such as the effects of varying skin properties. Being located between the blood vessel and the wearable device, the skin can affect the sensor readings of the device. The primary goal of this study is to investigate the effect of skin property on the radial pulse measurements. To this end, a range of artificial vein-inserted skin samples with varying properties is fabricated using Magneto-Rheological Elastomers (MRE), materials whose mechanical properties can be altered by external magnetic fields. The samples include layers to simulate the structure of skin and a silicone vein for the pulse to pass through. Note that they are not intended to represent real human skin-vein properties but created to vary a range of stiffness properties to carry out the study. Experiments are performed using a cam system capable of generating realistic human pulse waveforms to pass through the samples. During the indentation testing, the sample is compressed using a dynamic mechanical analyzer (DMA) to record experienced surface pressure, allowing the pulse patterns to be studied. Various samples are used to probe the effects of base resin hardness, iron content, and magnetic field. A pressure sensor incorporated in the cam simulator is used to benchmark the internal pulse pressure of the vein while the DMA indents the sample in order to note the pulse pressures being passed through the sample. Test results show that the properties of the skin influence the resulting pulse behaviors, particularly the ratio of the recorded pulse pressures from the sensor and the DMA.
目前的可穿戴技术努力在可穿戴设备中加入更多的医疗功能,以跟踪健康状况并提供及时治疗的信息。除了跟踪穿戴者的身体活动和基本生命体征外,可穿戴医疗设备的进步还希望持续监测健康参数,如心血管指标。为了正确监测心血管健康,可穿戴设备应该实时准确地测量血压。然而,目前市场上的设备还没有经过临床水平连续监测血压的验证。为了开发此类应用的可穿戴医疗设备,必须通过考虑各种参数(例如不同皮肤特性的影响)来验证它们。皮肤位于血管和可穿戴设备之间,会影响设备的传感器读数。本研究的主要目的是研究皮肤特性对径向脉冲测量的影响。为此,使用磁流变弹性体(MRE)制造了一系列具有不同性能的人工静脉插入皮肤样品,这种材料的机械性能可以通过外部磁场改变。样品包括用于模拟皮肤结构的层和用于脉冲通过的硅静脉。请注意,它们并不打算代表真实的人体皮肤-静脉特性,而是为了进行研究而创建的一系列刚度特性。实验使用凸轮系统能够产生真实的人体脉冲波形通过样品。在压痕测试过程中,使用动态机械分析仪(DMA)对样品进行压缩,以记录经历的表面压力,从而研究脉冲模式。不同的样品被用来探测基础树脂硬度、铁含量和磁场的影响。当DMA缩进样品以记录通过样品的脉冲压力时,在凸轮模拟器中集成的压力传感器用于对静脉内部脉冲压力进行基准测试。测试结果表明,蒙皮的特性会影响脉冲行为,特别是传感器和DMA记录的脉冲压力之比。
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引用次数: 0
On the Design of a Long-Stroke Beam-Based Compliant Mechanism Providing Quasi-Constant Force 准恒力长行程梁柔顺机构设计研究
Pietro Bilancia, A. Geraci, G. Berselli
In this paper the design of a linear long-stroke quasi-constant force compliant mechanism (CM) is presented and discussed. Starting from a flexure-based slider-crank mechanism, providing the required constant force within a rather limited deflection range, the paper reports about the shape optimization carried out with the specific aim of extending the available CM operative range. The proposed device is suitable in several precision manipulation systems, which require to maintain a constant-force at their contact interface with the manipulated object. Force regulation is generally achieved by means of complex control algorithms and related sensory apparatus, resulting in a flexible behavior but also in high costs. A valid alternative may be the use of a purposely designed CM, namely a purely mechanical system whose shape and dimensions are optimized so as to provide a force-deflection behavior characterized by zero stiffness. In the first design step, the Pseudo-Rigid Body (PRB) method is exploited to synthesize the sub-optimal compliant configuration, i.e. the one characterized by lumped compliance. Secondly, an improved design alternative is evaluated resorting to an integrated software framework, comprising Matlab and ANSYS APDL, and capable of performing non-linear structural optimizations. The new embodiment makes use of a variable thickness beam, whose shape and dimensions have been optimized so as to provide a constant reaction force in an extended range. Finally, a physical prototype of the beam-based configuration is produced and tested, experimentally validating the proposed design method.
本文提出并讨论了一种线性长行程准恒力柔性机构的设计。从基于挠度的滑块曲柄机构出发,在相当有限的挠度范围内提供所需的恒定力,本文报道了以扩大可用的CM工作范围为具体目标进行的形状优化。该装置适用于需要在其与被控对象的接触界面上保持恒定力的精密操作系统。力的调节通常是通过复杂的控制算法和相关的传感装置来实现的,导致其行为灵活,但成本也很高。一个有效的替代方案可能是使用故意设计的CM,即一个纯机械系统,其形状和尺寸经过优化,以提供零刚度的力-挠度行为。在设计的第一步,利用伪刚体(PRB)方法综合了次优柔化构型,即具有集总柔化特征的柔化构型。其次,利用集成的软件框架(包括Matlab和ANSYS APDL)评估改进的设计方案,并能够执行非线性结构优化。新实施例使用了变厚梁,其形状和尺寸已经过优化,以便在更大的范围内提供恒定的反作用力。最后,制作了基于光束配置的物理原型并进行了测试,实验验证了所提出的设计方法。
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引用次数: 1
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ASME 2019 Conference on Smart Materials, Adaptive Structures and Intelligent Systems
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