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Volume 7A: Dynamics, Vibration, and Control最新文献

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A Pseudo S-Plane Mapping of Z-Plane Root Locus z平面根轨迹的伪s平面映射
Pub Date : 2020-11-16 DOI: 10.1115/IMECE2020-23096
Keyvan Noury, Bin Yang
In this paper, inspired by the geometric inversion transformation, a novel transformation of the z-plane root locus to a pseudo s-plane is proposed. In the z-plane, the stability of a discrete closed-loop system (a sampled-data control system) requires that all the system poles lie within the unit circle. In root locus analysis, the unit circle region seems congested, compared to the stability region of a continuous system, which is the left half of the s-plane. In the case of fast sampling, the poles of a discrete system can really be in a small neighborhood, thus making the control implementation difficult. The geometric transformation developed in this work helps widen or enlarge the space for the system poles and preserves most of the features of z-plane root loci, including marginal stability and root loci branching off at vertical angles. The usefulness of the new transformation in design of discrete control systems is demonstrated in a numerical example.
本文在几何反演变换的启发下,提出了一种新的z平面根轨迹到伪s平面的变换方法。在z平面上,离散闭环系统(采样数据控制系统)的稳定性要求系统的所有极点位于单位圆内。在根轨迹分析中,单位圆区域似乎比较拥挤,而连续系统的稳定区域是s平面的左半部分。在快速采样的情况下,离散系统的极点实际上可能在一个很小的邻域内,从而使控制实现变得困难。本工作中开发的几何变换有助于拓宽或扩大系统极点的空间,并保留z平面根轨迹的大部分特征,包括边缘稳定性和根轨迹在垂直角度处分支。最后通过数值算例说明了该方法在离散控制系统设计中的应用。
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引用次数: 0
Nonlinear Fluid-Elastic Behavior of a Flapping Wing With Low-Order Chord-Wise Flexibility 低阶弦向柔性扑翼的非线性流弹特性
Pub Date : 2020-11-16 DOI: 10.1115/IMECE2020-23890
Dipanjan Majumdar, Chandan Bose, Sunetra Sarkar
The present study attempts to capture the fluid-structure interaction dynamics of a chord-wise flexible flapping wing system using a limited mode structural model coupled with a high-fidelity Navier-Stokes (N-S) solver. The wing is modeled as two elliptic rigid foils connected by a non-linear torsional spring that incorporates the chord-wise bending stiffness. The front link is subjected to an active pitching-plunging motion while the rear link undergoes flow-induced passive oscillation. The structural governing equation for the rear link takes the form of a Duffing equation subjected to base excitation and external aerodynamic forcing. The aerodynamic loads on the foil are computed using a discrete forcing Immersed Boundary Method based in-house N-S solver which is coupled with the structural solver by a staggered weak coupling strategy. A bifurcation study is performed considering the free-stream velocity as the control parameter, in the presence of both structural and aerodynamic non-linearities. A dynamical transition in the unsteady flow-field from a periodic reverse-Kármán wake to an aperiodic wake is observed as the flow parameters are varied. The same transition is also reflected in the passive oscillation of the rear foil when analyzed with tools from the dynamical systems theory.
本研究试图利用结合高保真Navier-Stokes (N-S)解算器的有限模态结构模型来捕捉弦向柔性扑翼系统的流固耦合动力学。机翼被建模为两个椭圆刚性箔,由一个非线性扭转弹簧连接,该弹簧结合了弦向弯曲刚度。前连杆承受主动俯仰-下坠运动,后连杆承受由流动引起的被动振荡。后连杆的结构控制方程采用基础激励和外部气动力作用下的Duffing方程形式。采用基于内部N-S求解器的离散强迫浸入边界法计算翼型的气动载荷,并采用交错弱耦合策略与结构求解器耦合。在结构非线性和气动非线性同时存在的情况下,以自由流速度为控制参数进行了分岔研究。随着流动参数的变化,观察到非定常流场从周期性reverse-Kármán尾迹向非周期性尾迹的动态转变。用动力系统理论的工具分析后翼的被动振荡也反映了同样的过渡。
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引用次数: 1
Vibration Suppression for Large-Scale Flexible Structures Using Deep Reinforcement Learning Based on Cable-Driven Parallel Robots 基于缆索驱动并联机器人的深度强化学习抑制大型柔性结构振动
Pub Date : 2020-11-16 DOI: 10.1115/IMECE2020-23259
Haining Sun, Xiaoqiang Tang, Wei Jinhao
Specific satellites with ultra-long wings play a crucial role in many fields. However, external disturbance and self-rotation could result in undesired vibrations of flexible wings, which affects the normal operation of the satellites. In severe cases, the satellites will be damaged. Therefore, it is imperative to conduct vibration suppression for these flexible structures. Utilizing deep reinforcement learning (DRL), an active control scheme is presented in this paper to rapidly suppress the vibration of flexible structures with quite small controllable force based on a cable-driven parallel robot (CDPR). To verify the controller’s effectiveness, three groups of simulation with different initial disturbance are implemented. Besides, to enhance the contrast, a passive pre-tightening scheme is also tested. First, the dynamic model of the CDPR that is comprised of four cables and a flexible structure is established using the finite element method. Then, the dynamic behavior of the model under the controllable cable force is analyzed by Newmark-ß method. Furthermore, the agent of DRL is trained by the deep deterministic policy gradient algorithm (DDPG). Finally, the control scheme is conducted on Simulink environment to evaluate its performance, and the results are satisfactory, which validates the controller’s ability to suppress vibrations.
具有超长翼的特殊卫星在许多领域发挥着至关重要的作用。然而,外部扰动和自旋会导致柔性翼产生不期望的振动,影响卫星的正常运行。在严重的情况下,卫星将被损坏。因此,对这些柔性结构进行减振势在必行。利用深度强化学习(DRL),提出了一种基于索驱动并联机器人(CDPR)的主动控制方案,以较小的可控力快速抑制柔性结构的振动。为了验证控制器的有效性,进行了三组不同初始扰动的仿真。此外,为了增强对比,还试验了一种被动预紧方案。首先,采用有限元法建立了由四根索和柔性结构组成的CDPR的动力学模型。然后,用Newmark-ß法分析了模型在可控索力作用下的动力特性。在此基础上,采用深度确定性策略梯度算法(deep deterministic policy gradient algorithm, DDPG)训练DRL智能体。最后,在Simulink环境下对该控制方案进行了性能评估,结果令人满意,验证了该控制器抑制振动的能力。
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引用次数: 2
Analysis and Design of an Auxiliary Catching Arm for an Apple Picking Robot 苹果采摘机器人辅助抓臂的分析与设计
Pub Date : 2020-11-16 DOI: 10.1115/IMECE2020-23570
A. Porter, J. Alhamid, C. Mo, John H. Miller, J. Iannelli, M. Honegger, L. Lichtensteiger
The newly designed 3-dimensional catching robot consists of three revolute joints where the forward linkage is a parallelogram mechanism for keeping the catching end-effector parallel to the picking manipulator’s base. A virtual apple field of 505 apples, designed to test the picking abilities of 7 DOF arm, was used to determine the capabilities of this new catching arm design. The target catching efficiency was 90% for the provided virtual apple field with a maximum drop height of 30 cm. The target coordinates for each virtual apple were found by computer simulation in MATLAB. Geometric parameters were selected such that the catching manipulator could reach every possible drop position in the picking manipulator’s workspace. The design was completed, fabricated, and validated, utilizing the elegant mechanical linkage design. The workspace analysis showed that it had an acceptable 93% catching efficiency, and as the drop height increased, the efficiency approaches 100%. Definitive inverse-kinematics provided exact joint angles required to catch all catchable apples inside of the workspace. Using these angles, the general equation of motion, using Lagrangian mechanics, yielded the required torque outputs of each of the three motors on the arm. Validation of these torques through laboratory experimentation was considered adequate.
新设计的三维抓取机器人由三个旋转关节组成,其中正向连杆是一个平行四边形机构,用于保持抓取末端执行器与拾取机械手基座平行。在一个有505个苹果的虚拟苹果园中,测试了7自由度机械臂的采摘能力,从而确定了这种新的捕捉机械臂设计的能力。在最大落差为30 cm的虚拟苹果园中,目标捕获效率为90%。在MATLAB中进行计算机仿真,确定每个虚拟苹果的目标坐标。选取几何参数,使拾取机械手能够到达拾取机械手工作空间中所有可能的落点位置。设计完成,制造和验证,利用优雅的机械连杆设计。工作空间分析表明,捕集效率可达93%,随着落差高度的增加,捕集效率接近100%。确定的逆运动学提供了捕获工作空间内所有可捕获的苹果所需的精确关节角度。利用这些角度,利用拉格朗日力学的一般运动方程,得出了手臂上三个马达各自所需的扭矩输出。通过实验室实验验证这些扭矩被认为是足够的。
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引用次数: 0
Model Predictive Control of Double Stacked Suspension System 双叠置悬架系统的模型预测控制
Pub Date : 2020-11-16 DOI: 10.1115/IMECE2020-23569
Nathan Batta, D. Doscher
This study examines implementation of a Model Predictive Controller (MPC) to a new concept in active suspension design. Active and passive components are placed in series to mitigate both high and low frequency disturbance inputs at the tire-road interface. This is modelled using an additional mass spring damper tuned to regulate high frequency inputs, leaving the active components to respond to low frequency inputs. A generic half car model for such a system is developed and subjected to various disturbance inputs at constant velocity and output to verify the system dynamics. Inputs include step, multimodal, and random disturbances as well as a step input that returns to zero. These trials serve as a baseline to evaluate the performance of the passive suspension as well as a Model Predictive Controller. Current research that uses MPC in active suspension design focuses heavily on the traditional half car model with 4 DOF[4]. MPC is applied to this new 6 DOF model and incorporates preview information into the controller response for each of the test cases. The cost function for the MPC places penalties on the translational and rotational position and velocity of the chassis relative to a reference state that is based on each disturbance profile. Parameters of interest are driver absorbed power due to both linear and rotational movement of the chassis. The results for each test case demonstrate the utility of MPC. For every response, there is a decrease in the absorbed power due to rotational and linear sources on the magnitude of 98–100%. The incorporation of preview information also removed the rotation of the chassis for each test case by placing a heavy weight upon its movement. For the step input, the controller reduced the peak rate of change of the chassis by 71.4%. For the multi-mode input, the low frequency sinusoidal inputs showed a dramatic reduction in vertical displacement in the steady state behavior as the MPC will produce an output that is tuned to cancel the disturbance. The high frequency effects are also effectively removed by the passive components of the suspension. This ability to mitigate both sources of disturbance is a marked advantage of the double-stacked suspension design. MPC allowed for the overall reduction of chassis movement by 54.0% with preview information. This improvement is due to the ability of the double stacked suspension with MPC to use the additional degrees of freedom to attenuate disturbances at more than one frequency. The random input demonstrates the ability of the controller to maintain a smooth chassis trajectory even with a chaotic road profile. Finally, the step up-down input demonstrates the ability of the controller to use other components of the suspension system to mitigate a disturbance in order to keep the chassis stable. These results demonstrate that preview information can be used to take full advantage of double stacked, active suspensions and further enhance mobility over different k
本研究探讨了模型预测控制器(MPC)在主动悬架设计中的新概念实现。有源和无源元件串联放置,以减轻轮胎-道路界面的高频和低频干扰输入。这是使用一个额外的质量弹簧阻尼器来调节高频输入,使有源组件响应低频输入。建立了该系统的通用半车模型,并在等速和输出条件下进行了各种干扰输入,以验证系统动力学。输入包括阶跃、多模态和随机干扰,以及一个返回零的阶跃输入。这些试验可作为评估被动悬架性能以及模型预测控制器性能的基准。目前在主动悬架设计中使用MPC的研究主要集中在传统的4自由度半车模型上[4]。MPC应用于这个新的6自由度模型,并将预览信息整合到每个测试用例的控制器响应中。MPC的代价函数对底盘相对于基于每个干扰轮廓的参考状态的平移和旋转位置和速度进行惩罚。感兴趣的参数是由于底盘的线性和旋转运动的驱动器吸收功率。每个测试用例的结果都展示了MPC的实用性。对于每个响应,由于旋转源和线性源的吸收功率在98-100%的量级上下降。预览信息的结合还通过在其运动上放置重物来消除每个测试用例的底盘旋转。对于阶跃输入,控制器使底盘的峰值变化率降低了71.4%。对于多模输入,低频正弦输入在稳态行为中显示出垂直位移的显著减少,因为MPC将产生一个经过调谐以消除干扰的输出。高频效应也被悬架的被动元件有效地去除。这种减轻两种干扰源的能力是双堆叠悬架设计的显著优势。MPC允许底盘移动的整体减少54.0%与预览信息。这种改进是由于具有MPC的双堆叠悬架能够使用额外的自由度来衰减多个频率的干扰。随机输入证明了控制器即使在混乱的道路轮廓下也能保持平稳的底盘轨迹。最后,阶跃上下输入证明了控制器使用悬架系统的其他组件来减轻干扰以保持底盘稳定的能力。这些结果表明,利用预览信息可以充分利用双堆叠主动悬架,并进一步提高在不同地形上的机动性。未来的工作包括研究其他预测控制方法的有效性,如两点边值问题或动态规划,优化所使用的权重,或向模型添加约束。
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引用次数: 0
Augmentation of Fixed Gain Controlled Infinite Dimensional Systems With Direct Adaptive Control 用直接自适应控制增强固定增益控制的无限维系统
Pub Date : 2020-11-16 DOI: 10.1115/IMECE2020-23179
M. Balas
Linear infinite dimensional systems are described by a closed, densely defined linear operator that generates a continuous semigroup of bounded operators on a general Hilbert space of states and are controlled via a finite number of actuators and sensors. Many distributed applications are included in this formulation, such as large flexible aerospace structures, adaptive optics, diffusion reactions, smart electric power grids, and quantum information systems. In this paper, we focus on infinite dimensional linear systems for which a fixed gain linear infinite or finite dimensional controller is already in place. We augment this controller with a direct adaptive controller that will maintain stability of the full closed loop system even when the fixed gain controller fails to do so. We prove that the transmission zeros of the combined system are the original open loop transmission zeros, and the point spectrum of the controller alone. Therefore, the combined plant plus controller is Almost Strictly Dissipative (ASD) if and only if the original open loop system is minimum phase, and the fixed gain controller alone is exponentially stable. This result is true whether the fixed gain controller is finite or infinite dimensional. In particular this guarantees that a controller for an infinite dimensional plant based on a reduced -order approximation can be stabilized by augmentation with direct adaptive control to mitigate risks. These results are illustrated by application to direct adaptive control of general linear diffusion systems on a Hilbert space that are described by self-adjoint operators with compact resolvent.
线性无限维系统由一个封闭的、密集定义的线性算子描述,该算子在一般希尔伯特状态空间上生成有界算子的连续半群,并通过有限数量的致动器和传感器进行控制。许多分布式应用都包含在这个公式中,如大型柔性航空航天结构、自适应光学、扩散反应、智能电网和量子信息系统。在本文中,我们关注的是无限维线性系统,其中固定增益线性无限或有限维控制器已经到位。我们用一个直接自适应控制器来增加这个控制器,即使在固定增益控制器不能做到这一点时,它也能保持全闭环系统的稳定性。证明了组合系统的传输零点为原开环传输零点,且为单独控制器的点谱。因此,当且仅当原开环系统为最小相位时,组合对象加控制器几乎是严格耗散(ASD)的,且单独的固定增益控制器是指数稳定的。无论定增益控制器是有限维还是无限维,这个结果都成立。特别是,这保证了基于降阶近似的无限维对象控制器可以通过直接自适应控制的增强来稳定以降低风险。这些结果通过应用于Hilbert空间上由紧解自伴随算子描述的一般线性扩散系统的直接自适应控制来说明。
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引用次数: 0
Design and Build a T-Shirt Cannon Firing Mechanism 设计和建造一个t恤大炮发射机制
Pub Date : 2020-11-16 DOI: 10.1115/IMECE2020-24112
Kyle Norvell, M. Mcclelland, Ethan Ratajczak, Janet Dong
The work in this paper is a part of the T-shirt cannon automation project. The objective of the project is to develop an autonomous robot carrying cannons to automatically shoot T-shirts during the sports events at the University of Cincinnati (UC). More specifically, the T-shirt cannon will be used and driven by the UC cheerleading team and be able to automatically shoot T-shirts at the audience in the Nippert Stadium and the 5/3 Arena for football and basketball games, respectively. The design and automation of the T-shirt cannon require a significant effort and a multi-disciplinary team to complete. This paper will focus on the process of designing, building, and testing the firing mechanism for the cannon, including the determination of cannon’s firing method, barrel design and assembly, base design and barrel mounting method, pneumatic analysis, and automation and control of the firing of T-shirts. The goal of the firing mechanism is that the cannon would fire off as many T-shirts as possible with the window of a single timeout at the game. The project starts with the preliminary research and the initial testing. During the preliminary research, the relevant safety standards/codes and previous T-shirt cannon designs were reviewed and studied. Especially the possible working with pressurized air, the material used in the design must be rated above the target firing pressure to ensure the cannon itself not explode and the air supply tank and fittings must be in good condition. During the initial testing, the site visits were conducted, the cheerleaders were interviewed, the dimensions of the stadium and the 5/3 arena were measured, and therefore the shooting distance and shooting angles were estimated. After the initial testing and preliminary research, a set of engineering characteristics were established, following by the concept design, in which the barrel assembly, the pneumatics, the firing mechanism, and the mounting method were discussed, analyzed, and determined. The barrels had two major designs, one is using a railing support system with an external tank of air to power and fire the cannon, and another one is using a chamber of air to power and fire the cannon with the barrels surrounding the air chamber itself. Two methods are analyzed and compared. The optimum one, therefore, was determined and developed. For the firing mechanism, two main designs are a spring-loaded firing mechanism that could increase the sealing capabilities of the barrels, and a tight tolerance fit that has less weight. Two designs were tested and analyzed, the optimum one was determined and built, followed by the firing mechanism testing. This paper will describe the process of design, building, and testing the firing mechanisms of this T-shirt cannon at UC. The paper will also discuss the testing results on shooting performance.
本文的工作是t恤炮自动化工程的一部分。该项目的目标是开发一种携带大炮的自主机器人,以便在辛辛那提大学(UC)的体育赛事期间自动射击t恤。更具体地说,t恤大炮将由加州大学拉拉队使用和驾驶,能够自动向尼珀特体育场和5/3体育馆的观众发射t恤,分别用于橄榄球和篮球比赛。t恤炮的设计和自动化需要一个巨大的努力和一个多学科的团队来完成。本文将重点介绍火炮发射机构的设计、制造和测试过程,包括火炮发射方式的确定、枪管设计与装配、基座设计与枪管安装方法、气动分析、t恤衫发射自动化与控制。发射机制的目标是,在游戏暂停的时间内,大炮能发射出尽可能多的t恤。该项目从初步研究和初步测试开始。在前期研究中,对相关的安全标准/规范和以往的t恤炮设计进行了回顾和研究。特别是在可能使用加压空气的情况下,设计中使用的材料必须高于目标射击压力,以保证火炮本身不爆炸,并且供气罐和配件必须完好。在最初的测试中,进行了实地考察,对啦啦队员进行了访谈,测量了体育场和5/3球馆的尺寸,从而估算了射击距离和射击角度。经过初步测试和初步研究,建立了一套工程特性,随后进行了概念设计,其中对枪管组件,气动,射击机构和安装方法进行了讨论,分析和确定。炮管有两种主要设计,一种是使用带有外部空气罐的栏杆支撑系统来为大炮提供动力和发射,另一种是使用空气室来为大炮提供动力和发射,而炮管则围绕在空气室周围。对两种方法进行了分析比较。因此,确定并开发了最优方案。对于发射机构,主要有两种设计,一种是弹簧加载的发射机构,可以增加枪管的密封能力,另一种是紧凑的公差配合,可以减轻重量。对两种设计方案进行了测试和分析,确定并制作了最优设计方案,并进行了发射机理测试。本文将描述该t恤炮在加州大学的设计、建造和发射机制测试过程。本文还将讨论射击性能的测试结果。
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引用次数: 0
A Comparative Study of Active Control Methods for Mitigation of Torsional Stick-Slip Vibrations in Drillstring Systems 钻柱系统扭转粘滑振动主动控制方法的比较研究
Pub Date : 2020-11-16 DOI: 10.1115/IMECE2020-23551
Fourat Zribi, L. Sidhom, Mohamed Gharib, S. Refaat, A. Mami
Drill strings are complex dynamical systems with many uncertain parameters. The drill string interaction with the borehole produces a variety of undesired oscillations. The stickslip phenomenon is the extreme state of torsional vibrations, which causes the drill string to stop rotating and then spin free periodically. This non-uniform rotation may cause the wear of expensive equipment or even catastrophic failures in drill strings. Therefore, it is essential to study the drilling parameters in order to develop appropriate control approach for the suppression of the stick-slip vibration. However, the complexity of the drill string system poses several modeling and control challenges. The drill string model challenges include thermal, physical, electrical, and environmental influences on the stick-slip, simple enough to perform the analysis and control purposes. The control challenges include dealing with the complex dynamics of nonlinear friction, minimize nonlinear torque on the bit, and perform more robust during operating conditions. The control techniques are divided into two major approaches: passive and active control approaches. The passive control approaches include design sophisticated bits (with depth of cut control technology) to limit the reactive torque that might lead to the stick-slip, optimizing the drilling parameters, and using antivibration down hole tools. The active control approaches are on active anti-vibration control methods due to the improvements in the real-time measurement and control systems. Two of the most common active control techniques used in drill string system are proportional-derivative and sliding mode control methods. This paper presents an overview and a comparative study of the common control methods belonging to the common active control methods to mitigate the stick-slip phenomenon in drill string systems. The main objective is to assess the impact of the active control approaches to mitigate the stick-slip phenomenon. First, the common model for drillstring system is presented. Then, the study presents analyses of different drilling parameters, such as the weight on bit (WOB) and associated torque on bit (TOB) that define the bit aggressiveness, which are key in mitigating stick-slip vibration. These parameters have been considered as the comparison factors. Furthermore, this study details the design process of these controllers, and evaluates the performances of the different control systems to track the reference signal of bit velocity taking into account parametric uncertainties. Discussion and recommendation about the drilling parameters optimization are presented. This paper provides the necessary information needed for modeling and control of drillstring systems with minimum stick-slip vibrations. The results show that the adaptive sliding mode controller succeeded to eliminate the stick-slip phenomenon with better robustness to parametric uncertainties and weight on bit variations compared to
钻柱是具有许多不确定参数的复杂动力系统。钻柱与井眼的相互作用会产生各种不希望出现的振荡。粘滑现象是扭转振动的极端状态,它导致钻柱停止旋转,然后周期性地自由旋转。这种不均匀的旋转可能会导致昂贵设备的磨损,甚至导致钻柱的灾难性故障。因此,研究钻井参数对抑制粘滑振动具有重要意义。然而,钻柱系统的复杂性给建模和控制带来了一些挑战。钻柱模型的挑战包括热、物理、电气和环境对粘滑的影响,简单到足以进行分析和控制。控制方面的挑战包括处理非线性摩擦的复杂动态,最大限度地减少钻头上的非线性扭矩,并在作业条件下表现得更加稳健。控制技术主要分为被动控制和主动控制两大类。被动控制方法包括设计复杂的钻头(采用切削深度控制技术),以限制可能导致粘滑的被动扭矩,优化钻井参数,以及使用抗振动井下工具。由于实时测控系统的改进,主动控制方法是主动抗振控制方法。钻柱系统中最常用的两种主动控制技术是比例导数控制和滑模控制方法。本文对钻柱系统粘滑现象的常用主动控制方法进行了综述和比较研究。主要目的是评估主动控制方法对减轻粘滑现象的影响。首先,给出了钻柱系统的通用模型。然后,研究分析了不同的钻井参数,如钻头重量(WOB)和相关扭矩(TOB),这些参数定义了钻头的侵略性,这是减轻粘滑振动的关键。这些参数被认为是比较因素。此外,本文还详细介绍了这些控制器的设计过程,并评估了不同控制系统在考虑参数不确定性的情况下跟踪比特速度参考信号的性能。对钻井参数的优化提出了讨论和建议。本文为最小粘滑振动的钻柱系统建模和控制提供了必要的信息。结果表明,与其他控制器相比,自适应滑模控制器成功地消除了粘滑现象,对参数不确定性和位变化权值具有更好的鲁棒性。
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引用次数: 0
Experimental Investigation of Vibration Damping Behavior of Magneto-Mechanical Coated AISI321 Stainless-Steel 磁机械涂层AISI321不锈钢减振性能试验研究
Pub Date : 2019-11-11 DOI: 10.1115/imece2019-11312
H. M. Ashraf, Farhan Ali
High speed rotating machineries usually operate under severe conditions and enormous loadings and thus, are susceptible to several problems. One such problem that has caught the attention in recent decades is known as High Cycle Fatigue. More than 60 percent of rotating machinery failures has been attributed to this High cycle Fatigue. Along with High Cycle Fatigue, Vibration, an inherent phenomenon in machineries, also share its part in failure of rotating machineries. Rotating machinery components suffer from high amplitude vibrations when they pass through resonance. Stresses are developed as a result of these vibrations and fatigue in mechanical structures, providing a conducive environment for the development of cracks at Surface. When these surface cracks reach critical size, crack nucleation starts, which ultimately leads to catastrophic failures. So, in order to avoid the disastrous consequences, damping is needed. Damping keeps material’s integrity in case of impact forces, stresses due to thermal shocks in turbo machinery and earth quakes in huge structures. Thin layer of magneto elastic coating can be applied on substrate surface that acts as first line of defense. Large number of coating Processes are available around the globe. The optimized combination of coating material, substrate material and coating technique according to specific application is necessary. These coatings have the capability to combat the phenomenon of oxidation, wear and fatigue acting as a barrier between substrate and hostile environments. Further, they enhance the damping characteristics, and thus allows the highspeed rotating machinery to reach its operational speed without any failure at resonance. In this way, they not only enhance the performance of components in aggressive environments, but also improve the life cycle, saving assets of millions of dollars’ worth. This research is an endeavor to experimentally investigate effect of magneto mechanical coating on damping of AISI 321 Stainless steel. AISI 321 was selected as base material because of its wide applications in engine components of gas turbines, heat exchangers and in different chemical industries. Two types of Air plasma sprayed magneto-mechanical powder (NiAl & CoNiCrAlY) were coated on base material and thickness was maintained up to 250μm in both the cases. Experiments were designed and performed on cantilever beam specimens for dynamic response measurement. Dynamic response of the system was measured to investigate the modal parameters of natural frequencies, damping ratio and time of vibration decay. For damping ratio, vibration analyzer mode was adjusted in time domain and beam was excited by using a hammer. Vibration analyzer showed the vibration decay as a function of time. Logarithmic decrement method was used to calculate the damping ratio in both cases. Dynamic response of all the three cases (NiAl coating, CoNiCrAlY and uncoated AISI321) were compared. Results were very reassuring
高速旋转机械通常在恶劣的条件和巨大的负载下运行,因此,容易受到几个问题的影响。近几十年来引起人们注意的一个问题是高循环疲劳。超过60%的旋转机械故障归因于这种高周疲劳。振动作为机械固有的一种现象,与高周疲劳一起,在旋转机械的故障中也占有一定的比重。旋转的机械部件在通过共振时遭受高振幅振动。这些振动和疲劳在机械结构中产生应力,为表面裂纹的形成提供了有利的环境。当这些表面裂纹达到临界尺寸时,裂纹开始成核,最终导致灾难性破坏。因此,为了避免灾难性的后果,阻尼是必要的。阻尼使材料在受到冲击力、涡轮机械的热冲击和大型结构的地震时保持完整性。可以在基材表面涂上一层薄薄的磁弹性涂层,作为第一道防线。全球有大量的涂层工艺可供选择。根据具体应用,优化涂层材料、基材和涂层工艺的组合是必要的。这些涂层具有抵抗氧化、磨损和疲劳现象的能力,可以作为基材和恶劣环境之间的屏障。此外,它们增强了阻尼特性,从而允许高速旋转机械达到其运行速度,而不会在共振时发生任何故障。通过这种方式,它们不仅提高了组件在恶劣环境中的性能,而且改善了生命周期,节省了价值数百万美元的资产。本研究旨在实验研究磁机械涂层对AISI 321不锈钢阻尼性能的影响。之所以选择AISI 321作为基础材料,是因为它在燃气轮机、热交换器和不同化学工业的发动机部件中有广泛的应用。在基材上涂覆两种类型的空气等离子喷涂磁机械粉末(NiAl和CoNiCrAlY),厚度均保持在250μm。设计并进行了悬臂梁动态响应试验。测量了系统的动态响应,研究了固有频率、阻尼比和振动衰减时间等模态参数。对于阻尼比,在时域内调整振动分析仪模式,用锤头激励梁。振动分析仪显示振动衰减是时间的函数。采用对数减量法计算两种情况下的阻尼比。比较三种情况(NiAl涂层、CoNiCrAlY涂层和未涂层的AISI321)的动态响应。结果非常令人放心,并显示显着改善阻尼特性。
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Volume 7A: Dynamics, Vibration, and Control
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