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Design and Optimization of an Umbrella-Type Shield Based on 3D CFD Simulation Technology 基于三维CFD仿真技术的伞形屏蔽设计与优化
Pub Date : 2023-09-14 DOI: 10.5545/sv-jme.2023.644
Longfei Li, Xin He, Taowei Jiao, Yumeng Xiao, Xipan Wei, Wei Li
Mechanical shields can effectively alleviate the problems of low pesticide utilization and severe environmental pollution. This manuscript uses a computational fluid dynamics (CFD) method to investigate the anti-drift mechanism of mechanical shields, study the airflow forms around them, and establish an accurate simulation model. The aerodynamic characteristics of six shields were studied, and their anti-drift effect was compared. Then, the size and working parameters were optimized using the response surface methodology (RSM). Mechanical shields can significantly improve the fog droplet deposition rate (DR) compared with the conventional spray method (no shield), among which the umbrella-type shield has the best effect; optimizing the size and selecting suitable working parameters can increase the DR to 77.31 %. The field trial showed that the DR of the conventional spray method was reduced by 31.9 % at 5 m/s compared with 3 m/s, while the DR of the shield spray method was reduced by only 3.6 % at 5 m/s compared with 3 m/s, which proved the excellent performance of the mechanical shields. The field trial results were consistent with the CFD simulation, and the relative deviation of the DR between the two was within 4 %, so the accuracy and reliability of the CFD simulation model were proved.
机械防护罩可以有效缓解农药利用率低、环境污染严重的问题。本文采用计算流体力学(CFD)方法对机械防护罩的防漂移机理进行了研究,研究了防护罩周围的气流形态,建立了精确的仿真模型。研究了6种护罩的气动特性,并对其抗漂移效果进行了比较。然后,利用响应面法(RSM)对其尺寸和工作参数进行优化。与常规喷雾方式(无屏蔽)相比,机械屏蔽能显著提高雾滴沉积速率(DR),其中伞状屏蔽效果最好;通过优化尺寸和选择合适的工作参数,可使回收率达到77.31%。现场试验表明,常规喷雾法在5m /s下的DR比3m /s下降低了31.9%,而屏蔽喷雾法在5m /s下的DR仅比3m /s下降低了3.6%,证明了机械屏蔽的优异性能。现场试验结果与CFD模拟结果吻合较好,两者的相对偏差在4%以内,验证了CFD模拟模型的准确性和可靠性。
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引用次数: 0
Fuzzy Logic Approach to Predict Surface Roughness in Powder Mixed Electric Discharge Machining of Titanium Alloy 模糊逻辑法预测钛合金粉末混合电火花加工表面粗糙度
Pub Date : 2023-09-14 DOI: 10.5545/sv-jme.2023.561
Dragan Rodić, Marin Gostimirović, Milenko Sekulić, Borislav Savković, Andjelko Aleksić
This study deals with fuzzy logic based modeling and parametric analysis in powder mixed electrical discharge machining of titanium alloys. The central composition plan was used to design the experiments considering four parameters, namely discharge current, pulse duration, duty cycle as well as graphite powder concentration. All experiments were performed with different parameter combinations and the performance, i.e., surface roughness, was evaluated. The adaptive neuro-fuzzy inference system was used to understand and define the input-output relationship. The experimental results and the model results were compared and it was found that the results accurately predicted the reactions in the erosion of titanium alloys. In addition, the model was verified using data that had not participated in the training of the model, with an error of about 10%. In addition, a fuzzy plot was used to analyze the influence of input parameters on surface roughness. It was found that the discharge current was the most important influencing parameter. Additional experiments proved the positive effect of graphite powder, which reduced the surface roughness by 27 %.
研究了钛合金粉末混合电火花加工中基于模糊逻辑的建模和参数分析方法。实验采用中心组成方案,考虑放电电流、脉冲持续时间、占空比和石墨粉浓度四个参数进行设计。所有实验均采用不同的参数组合进行,并对其性能(即表面粗糙度)进行了评估。采用自适应神经模糊推理系统来理解和定义输入输出关系。将实验结果与模型结果进行了比较,发现模型结果能较准确地预测钛合金的侵蚀反应。此外,使用未参与模型训练的数据对模型进行验证,误差在10%左右。此外,利用模糊图分析了输入参数对表面粗糙度的影响。结果表明,放电电流是最重要的影响参数。另外的实验证明了石墨粉的积极作用,使表面粗糙度降低了27%。
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引用次数: 0
Mechanical and Microstructural Properties of B4C/W Reinforced Copper Matrix Composite Using a Friction Stir-Welding Process 摩擦搅拌焊B4C/W增强铜基复合材料的力学和显微组织性能
Pub Date : 2023-09-14 DOI: 10.5545/sv-jme.2023.518
Jamuna Elangandhi, Suresh Periyagounder, Mahalingam Selavaraj, Duraisivam Saminatharaja
Copper metal matrix composites (CMC) are broadly employed in various applications in the fields of space, aviation, automobile and electronics industries. The welding of CMC in using conventional methods is very difficult and expensive due to its crystallographic nature. Friction stir welding (FSW) is a more prominent and reliable technique for welding than conventional methods. Therefore, this work is based on work with CMC material, which is prepared with a stir-casting technique. Pure copper (Cu) is reinforced with tungsten (W) and boron carbide (B4C) particles in different combinations and welded using the FSW process to study the mechanical and micro-structural properties. Multi-objective decision-making methods, such as the technique for order preference by similarity to ideal solution (TOPSIS) and grey relational analysis (GRA) are used to find optimal parameter combination. The experiments are planned according to the L 18 orthogonal array (OA) using the most influential parameters, such as reinforcement the percentage of B4C, tool rotational speed, welding speed, and axial force. The performance of outcomes is measured based on the responses such as tensile strength, hardness, and impact strength of the weld joint. Based on the results 15 % of B4C reinforcement, 900 RPM rotational speed, 15 mm/min welding speed and 6 kN axial forces are optimal for better mechanical strength in the welding with TOPSIS and GRA techniques. Additionally, scanning electron microscopic image (SEM) analyses were carried out for better understanding of weldments’ microstructure changes.
铜金属基复合材料在航天、航空、汽车、电子等工业领域有着广泛的应用。由于CMC的结晶性质,用传统方法焊接CMC非常困难和昂贵。搅拌摩擦焊(FSW)是一种比传统焊接方法更为突出和可靠的焊接技术。因此,本工作是以搅拌铸造技术制备的CMC材料为基础的。用不同组合的碳化钨(W)和碳化硼(B4C)颗粒增强纯铜(Cu),并采用FSW工艺焊接,研究其力学性能和微观组织性能。采用多目标决策方法,如TOPSIS (order preference by similarity to ideal solution)和GRA(灰色关联分析)来寻找最优的参数组合。根据l18正交阵列(OA),选取对补强率影响最大的参数,如补强率、B4C的掺量、刀具转速、焊接速度和轴向力,对试验进行规划。结果的性能是根据焊接接头的抗拉强度、硬度和冲击强度等响应来测量的。结果表明,在TOPSIS和GRA焊接工艺中,15%的B4C增强剂、900 RPM的转速、15 mm/min的焊接速度和6 kN的轴向力可获得较好的机械强度。此外,为了更好地了解焊接件的微观结构变化,还进行了扫描电镜(SEM)分析。
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引用次数: 0
Optimization of Abrasive Waterjet Cutting by Using the CODAS Method with Regard to Interdependent Processing Parameters 基于相互依赖加工参数的CODAS优化磨料水射流切割
Pub Date : 2023-09-14 DOI: 10.5545/sv-jme.2023.647
Andrzej Perec, Elzbieta Kawecka, Aleksandra Radomska-Zalas, Frank Pude
The paper shows performance optimization effects of steel machining by abrasive water jet (AWJ). An innovative combinative distance-based assessment method (CODAS) is implemented for the optimization of cutting parameters like pump pressure, feed rate, and abrasive flow rate over cutting depth, and cut kerf surface roughness. The CODAS algorithm is among those based on measuring the distance between a scenario (in this case processing parameters in terms of performance and quality indicators) - and a certain benchmark. A benchmark is a specific hypothetical set of processing parameters devised or determined from available data. To determine the best set of process control parameters, a CODAS approach was performed with some weighting determinations. To set the initial parameters of the weights, it was proposed to calculate based on entropy weight method (EWM), that measures output value dispersion in cutting process. This technique simplifies multiple compound responses by preserving a single response.
研究了磨料水射流对钢材加工性能的优化效果。一种创新的基于距离的组合评估方法(CODAS)用于优化切割参数,如泵压力、进给量、切割深度上的磨料流量和切割切口表面粗糙度。CODAS算法是基于测量场景(在本例中是根据性能和质量指标处理参数)与某个基准之间的距离的算法之一。基准是根据可用数据设计或确定的一组特定的假设处理参数。为了确定最佳的过程控制参数集,采用CODAS方法进行了一些加权确定。为了设置权值的初始参数,提出了基于熵权法(EWM)的计算方法,该方法测量了切割过程中输出值的离散度。该技术通过保留单一响应简化了多个复合响应。
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引用次数: 0
Fuzzy and Matlab/Simulink Modelling of the Air Compression Refrigeration Cycle 空气压缩制冷循环的模糊和Matlab/Simulink建模
Pub Date : 2023-09-14 DOI: 10.5545/sv-jme.2023.597
Amjad Alsakarneh, Lina Momani, Taha Tabaza
The coefficient of performance (COP) for a gas refrigeration cycle was estimated using Matlab/Simulink and fuzzy logic. A Matlab/Simulink model of the gas refrigeration cycle was developed, and the output was compared to theoretical data. Additionally, fuzzy logic was used to estimate the COP for arbitrary low- and high-pressure levels. Simulation results were used to develop a multi-input-multi-output (MIMO) fuzzy Takagi-Sugeno-Kang (TSK)-based model. Both the Matlab/Simulink and the MIMO fuzzy model were found to be very well correlated with theoretical results, with an error of less than 2 %. These results demonstrate the effectiveness of using fuzzy logic to analyse gas refrigeration cycles and suggest that this approach can be extended to analyse other thermodynamic cycles.
利用Matlab/Simulink和模糊逻辑对燃气制冷循环的性能系数(COP)进行估算。建立了气体制冷循环的Matlab/Simulink模型,并将输出结果与理论数据进行了比较。此外,利用模糊逻辑估计了任意低压和高压水平下的COP。利用仿真结果建立了多输入多输出(MIMO)模糊模型Takagi-Sugeno-Kang。发现Matlab/Simulink和MIMO模糊模型与理论结果具有很好的相关性,误差小于2%。这些结果证明了使用模糊逻辑分析气体制冷循环的有效性,并表明该方法可以推广到分析其他热力学循环。
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引用次数: 0
Research on an Analytical Method for the Forming Force of External Spline Cold Roll-Beating 外花键冷滚打成形力分析方法研究
Pub Date : 2023-09-14 DOI: 10.5545/sv-jme.2023.616
Qun Ma, Xiangwei Zhang
To determine the force and energy parameters of cold roll-beating of external splines, the characteristics of the deformation zone in cold roll-beating are analysed. The geometric dimensions and position of the deformation zone change with the movement of the roller, the contact arc, and the reduction are very small, and there is an incomplete deformation zone in the initial stage of cold roll-beating. A discrete analytical method for calculating the unit pressure and deformation force is proposed, and the cold roll-beating process is discretized into an infinite number of cold-rolling processes with complex sections. The discrete analytical model of unit pressure and deformation force is established, and the unit pressure value and its distribution characteristics are determined. To verify the discrete analytical model, a finite element model of cold roll-beating is established, and the forming force is calculated. A horizontal milling machine is modified to carry out the cold roll-beating experiment, and the forming force is measured. The predicted results of the discrete analytical model are compared with the simulation and experiment results. The results show that the maximum error of radial force compared with the simulation and experiment results is about 7 % and 4 % respectively, and the variation curve of radial force is basically consistent, but the time of a cold roll-beating process is slightly shorter. The discrete analytical model correctly predicts the magnitude and change process of cold roll-beating forming force.
为了确定外花键冷轧成形的力能参数,分析了外花键冷轧成形变形区的特点。变形区的几何尺寸和位置随轧辊的运动而变化,接触弧度和减小量很小,在冷轧成形初期存在不完全变形区。提出了一种计算单位压力和变形力的离散解析方法,将冷轧成形过程离散化为无数个具有复杂截面的冷轧过程。建立了单位压力与变形力的离散解析模型,确定了单位压力值及其分布特征。为了验证离散解析模型的正确性,建立了冷轧成形有限元模型,并对成形力进行了计算。对卧式铣床进行了冷滚打实验,并对成形力进行了测量。将离散解析模型的预测结果与仿真和实验结果进行了比较。结果表明:径向力与仿真和实验结果的最大误差分别约为7%和4%,径向力的变化曲线基本一致,但冷滚打过程的时间略短。离散解析模型准确地预测了冷轧成形力的大小和变化过程。
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引用次数: 0
The Dynamic Behaviour of Symmetrical Laminated Nano-composite Containing Equal Numbers of Glass and Carbon Fibre Layers 含有等量玻璃和碳纤维层的对称层状纳米复合材料的动力学行为
Pub Date : 2023-05-30 DOI: 10.5545/sv-jme.2022.403
Ava A.K. Mohammed, Gailan Ismail Hassan, Younis Khalid Khdir
Fibre-reinforced polymer composite has many uses in structural components that required high strength, stiffness, and damping capacity. Cross and quasi-laminated epoxy composites with and without nano Al2O3 were used in this investigation to determine flexural modulus, natural frequency, damping ratio, and mode shapes by using analytical, experimental, and numerical (ANSYS) methods. It was demonstrated that adding 2 % nano Al2O3 improved the flexural modulus and the damping ratio while decreased the natural frequency. Cross number 2 and quasi number 2 had the highest natural frequency for cross and quasi laminate groups which are equal to 23.5 Hz and 20.25 Hz experimentally, respectively. On the other hand, the higher damping ratio was achieved for cross number 1 with nano Al2O3 and quasi number 2 with nano Al2O3 for both cross and quasi laminates, which are equal to 0.707 % and 0.693 %, respectively. The flexural modulus and damping ratio are inversely related to each other. However, the novelty in this article is that by adding two glass plies at the outer surface of quasi group laminate the flexural modulus, natural frequency, and damping ratio are increased simultaneously, as in the configurations quasi number 2 and quasi number 2 with nano Al2O3 in comparison with quasi number 1 and quasi number 1 with nano Al2O3.
纤维增强聚合物复合材料在需要高强度、刚度和阻尼能力的结构部件中有许多用途。在这项研究中,使用了含有和不含纳米Al2O3的交叉和准层合环氧复合材料,通过分析、实验和数值(ANSYS)方法来确定弯曲模量、固有频率、阻尼比和模态振型。结果表明,添加2%纳米Al2O3提高了材料的弯曲模量和阻尼比,降低了材料的固有频率。交叉数2和准数2具有最高的固有频率,分别为23.5 Hz和20.25 Hz。另一方面,纳米Al2O3交叉数1和准2纳米Al2O3交叉和准2纳米Al2O3复合材料的阻尼比均较高,分别为0.707%和0.693%。弯曲模量与阻尼比呈反比关系。然而,本文的新颖之处在于,通过在准群层压板的外表面添加两层玻璃层,与准1和准1纳米Al2O3配置相比,准2和准2纳米Al2O3配置的弯曲模量、固有频率和阻尼比同时增加。
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引用次数: 0
A Case Study of a Methodological Approach to the Verification of UAV Propeller Performance 无人机螺旋桨性能验证方法的实例研究
Pub Date : 2023-05-30 DOI: 10.5545/sv-jme.2022.432
Goran Vorotović, Jela Burazer, Aleksandar Bengin, Časlav Mitrović, Miloš Januzović, Nebojša Petrović, Djordje Novković
Understanding the behaviour of propeller-driven aircraft has been the primary goal of aviation since the brothers Orville and Wilbur Wright. Traction characteristics, which have over time become dominant in the field of aviation in addition to thrust, both examined and analysed, nevertheless represent a sort of oxymoron in modern aviation. In this sense, the authors of the paper present the possibilities of static performance characteristics and vibrations of aircraft propellers through the analysis of low-powered aircraft. The use of low-powered aircraft as “expendable” material is the reality we live in, but ensuring the safety of their use is the primary goal of the researchers who deal with this issue. Accordingly, the authors of this paper present indications of the methodology of testing the blades of low-power aircraft in the atmosphere with an observation that the same indications can be used with aircraft of higher power, as well as with the aircraft on celestial bodies that have not been tested or available. A test bench for the quantification of thrust, torque, and vibration of small unmanned aerial vehicles’ (UAV) vehicle propellers is presented. The obtained results realistically describe the complex behaviour of propellers in operation.
自奥维尔·莱特和威尔伯·莱特兄弟以来,了解螺旋桨驱动飞机的行为一直是航空业的主要目标。随着时间的推移,牵引力特性在航空领域中除了推力之外已经成为主导,然而,无论是研究还是分析,都代表了现代航空中的一种矛盾修饰法。在这个意义上,作者通过对低功率飞机的分析,提出了飞机螺旋桨静态性能特性和振动的可能性。使用低功率飞机作为“消耗品”材料是我们生活的现实,但确保其使用的安全性是研究人员处理这个问题的主要目标。因此,本文作者提出了在大气中测试低功率飞机叶片的方法指示,并观察到同样的指示可以用于更高功率的飞机,以及尚未测试或可用的天体上的飞机。提出了一种用于小型无人机螺旋桨推力、扭矩和振动量化的试验台。所得结果真实地描述了螺旋桨在运行中的复杂行为。
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引用次数: 0
Wear Behaviour of a Cu-Ni-Sn Hybrid Composite Reinforced with B4C prepared by Powder Metallurgy Technique 粉末冶金技术制备B4C增强Cu-Ni-Sn杂化复合材料的磨损性能
Pub Date : 2023-05-30 DOI: 10.5545/sv-jme.2022.423
Haiter Lenin Allasi, Mary Vasanthi Soosaimariyan, Vettivel Singaravel Chidambaranathan
Cu matrix composites benefit from the high electrical and thermal conductivities of Cu and the mechanical wear/erosion resistance of hard reinforcement. In this study, an attempt has been made to determine the effect of the addition of reinforcement B4C in Cu-Ni-Sn. The B4C is reinforced to form a hybrid Cu matrix composite with powder metallurgy technique. The hybrid composites are obtained by milling, blending, and compacting the powders to obtain a fine grain-sized particle without aggregation. The grain size and particle nature were characterized using scanning electron microscope (SEM) and X-ray diffraction (XRD) techniques, respectively. The microstructure, density, hardness, and wear rate of the composites were studied. The pin-on-disc method is equipped to study the wear behaviour and coefficient of friction. The sintered density of the prepared Cu-15%Ni is 98.25 %, Cu-8%Sn is 98.20 %, Cu-15%Ni-8%Sn is 98.10 % and Cu-15%Ni-8%Sn-2%B4C is 95.26 % and lower specific wear rate has been recorded for Cu-15Ni-8Sn-2B4C 121×10-6 mm3/(Nm) and the addition of reinforcement B4C in Cu-Ni-Sn displays remarkable changes in wear rate and friction coefficient.
铜基复合材料得益于铜的高导电性和热导率以及硬增强材料的耐机械磨损/侵蚀性。在本研究中,试图确定在Cu-Ni-Sn中添加增强剂B4C的效果。采用粉末冶金技术对B4C进行强化,形成杂化铜基复合材料。杂化复合材料是通过磨粉、共混和压实得到无团聚的细粒度颗粒而得到的。采用扫描电子显微镜(SEM)和x射线衍射仪(XRD)对其粒度和颗粒性质进行了表征。研究了复合材料的显微组织、密度、硬度和磨损率。采用销盘法研究摩擦磨损特性和摩擦系数。制备的Cu-15%Ni的烧结密度为98.25%,Cu-8%Sn为98.20%,Cu-15%Ni-8% sn为98.10%,Cu-15%Ni-8% sn -2%B4C为95.26%,Cu-15Ni-8Sn-2B4C的比磨损率较低121×10-6 mm3/(Nm), Cu-Ni-Sn中加入增强剂B4C后,磨损率和摩擦系数发生了显著变化。
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引用次数: 0
Diffusion Equation Generalized for Modeling of Chladni Patterns 扩散方程在Chladni模式建模中的推广
Pub Date : 2023-05-30 DOI: 10.5545/sv-jme.2022.507
Igor Grabec, Nikolaj Sok
Random walk of particles during Chladni pattern formation is macroscopically treated as a diffusion process. The corresponding generalized diffusion equation is formulated based upon the generator of vibration driven random walk by following Einstein’s treatment of Brownian motion.
粒子在Chladni模式形成过程中的随机游走在宏观上被看作是一个扩散过程。根据爱因斯坦对布朗运动的处理,在振动驱动随机游走发生器的基础上,建立了相应的广义扩散方程。
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引用次数: 0
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