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Characterization of the AZ31/AW-6060 joint fabricated using compound casting with a Zn interlayer at relatively low temperature conditions 低温条件下Zn中间层复合铸造AZ31/AW-6060接头的表征
Pub Date : 1900-01-01 DOI: 10.5545/SV-JME.2021.7262
T. Bucki, M. Konieczny, D. Bolibruchová, S. Rzepa
The work deals with the fabrication of a joint between AZ31 magnesium alloy and AW-6060 aluminium alloy with the use of a Zn interlayer. The Zn layer was produced on the surface of an AW-6060 alloy insert by diffusion bonding. The insert was then placed inside a steel mould and kept at room temperature. The joint was produced using compound casting by filling the mould with liquid AZ31 alloy, heated to 650 °C. The microstructure of the bonding zone formed between joined alloys was analysed using an optical microscope and a scanning electron microscope equipped with an energy dispersive X-ray spectroscope. The properties of the joint were examined using Vickers microhardness measurements and simple shear strength testing. As a result of the experiment, the 400 [micro]m thick bonding zone with a complex microstructure was formed between the alloys. The microstructural analysis showed that the bonding zone reveals a high concentration of Zn and Mg. The layers of a eutectoid (a MgZn phase + a solid solution of Al and Zn in Mg), a Mg5Al2Zn2 phase and a Mg(Al,Zn)2 phase with fine particles of other phases were observed there. The bonding zone was characterized by relatively high microhardness, which was related to the brittleness of the constituents. The shear strength of the examined joint was 19.6 +/- 2.5 MPa.
采用Zn中间层制备AZ31镁合金与AW-6060铝合金的接头。采用扩散键合的方法在AW-6060合金镶件表面形成Zn层。然后将插入物放入钢模具中并在室温下保存。用AZ31合金液体填充模具,加热至650℃,采用复合铸造工艺生产接头。采用光学显微镜和带能量色散x射线能谱仪的扫描电镜对连接合金间形成的结合区进行了显微组织分析。采用维氏显微硬度测试和简单抗剪强度测试对接头性能进行了检测。实验结果表明,合金间形成了400[微]m厚、组织复杂的结合区。显微组织分析表明,结合区含有高浓度的Zn和Mg。形成了MgZn相+ Al和Zn在Mg中的固溶体的共析层、Mg5Al2Zn2相和Mg(Al,Zn)2相及其他相的细颗粒层。结合区具有较高的显微硬度,这与组分的脆性有关。接头抗剪强度为19.6 +/- 2.5 MPa。
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引用次数: 1
Accuracy of Model Force Prediction in Closed Die Coining Process 闭式压模过程中模型力预测的精度
Pub Date : 1900-01-01 DOI: 10.5545/SV-JME.2017.5103
Z. Keran, Živko Kondić, P. Piljek, B. Runje
In micro-forming processes, such as coining, the microstructure of the material and dimension scale of the coined geometry can have a substantial influence on the mechanism of material deformation. The influence of the grain size on the coining force and closed die filling is investigated experimentally, and a mathematical model for result prediction has been created according to the obtained experimental results. The material of the billet is 99.5 % aluminium, and the die geometry is relatively complex. The presented mathematical model takes into account the influence of size effect on the material flow curve through die cavity geometry and estimates the final coining force and corresponding associated displacement of the tool. This enables a controlled influence of the grain size of the specimen material on forming force and tool displacement in the coining process and a reliable prediction of the final coining force and related tool displacement associated with a completely filled die cavity. To determine the accuracy of model force prediction, the experimental and modelled data were statistically analysed and graphically presented.
在压模等微成形过程中,材料的微观组织和成形几何形状的尺寸尺度对材料的变形机理有很大的影响。实验研究了晶粒尺寸对压紧力和闭模充填的影响,并根据实验结果建立了结果预测的数学模型。坯料的材料为99.5%的铝,模具几何形状相对复杂。该数学模型通过模腔几何形状考虑了尺寸效应对物料流动曲线的影响,并估计了最终的压紧力和相应的刀具相关位移。这样就可以控制试样材料的晶粒尺寸对压模过程中的成形力和刀具位移的影响,并可靠地预测最终的压模力和与完全填充模腔相关的刀具位移。为了确定模型力预测的准确性,对实验数据和模型数据进行了统计分析和图解。
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引用次数: 2
Some Features of Flow and Particle Transport in Porous Structures 多孔结构中流动和粒子输运的一些特征
Pub Date : 1900-01-01 DOI: 10.1615/ICHMT.2004.INTTHERMSCISEMIN.1080
M. Aydin, G. Balık, A. Miguel, A. H. Reis, R. R. Ramalho
There has been a growing interest in the study of porous and complex flow structures due to its impact in technology. This concerns not only environmental but also diagnostic and therapeutic exposure in medical research. Physics of flow within porous structures is especially important to model transport and deposition of viruses, pollutants and drugs deep in these structures. In this work we analyze numerically low and medium Reynolds number flows in axisymmetric cylindrical duct surrounded by a torus. We also consider three different particle sizes (0.02, 0.1 and 20Pm) for possible physiological and environmental applications.
由于其在技术上的影响,人们对多孔和复杂流动结构的研究越来越感兴趣。这不仅涉及环境,也涉及医学研究中的诊断和治疗暴露。多孔结构内部的流动物理学对于模拟病毒、污染物和药物在这些结构深处的运输和沉积尤为重要。本文对环面包围的轴对称圆柱形管道中低雷诺数流动进行了数值分析。我们还考虑了三种不同的粒径(0.02,0.1和20Pm)可能的生理和环境应用。
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引用次数: 4
An Integrated Approach to Characterize the Dynamic Behaviour of a Mechanical Chain Tensioner by Functional Tolerancing 用功能公差表征机械链张紧器动态特性的综合方法
Pub Date : 1900-01-01 DOI: 10.5545/SV-JME.2017.5079
M. Calì, S. Oliveri, A. Rita, G. Fichera
In the aerospace and automotive industries 65 % to 70 % of failures and breakdowns of mechanical systems are caused by geometric and/or size variations whose consequences were not accurately predicted during the design phase [1]. Dimensional and geometrical variations can significantly influence the functionality of assembled mechanical systems, especially those consisting of highly deformable components subjected to shock and vibration [2] and [3]. These systems characterized by the presence of sliding contacts and yielding constraints are generally used in mechanics to dampen vibrations and store or dissipate energy. Their reliability is as important as the need to precisely predict and control the variability of their dynamic characteristics since their geometrical properties (e.g. shape and dimension) are subjected to change. Examples of such assemblies include civil, military, automotive, naval and aerospace applications [4] to [6]. According to the available numerical analysis methods (i.e. finite element method (FEM) and multibody), simulations of these systems appear to be particularly complex, since it is difficult to determine the presence of extended sliding contacts and moving impacts between flexible components, as well as a high degree of geometric non-linearity [7] and [8]. Usually constitutive equations or rate constitutive equations are used in finite element software to model these systems and characterization of such systems is carried out by means of experimental testing [9] and [10]. This study proposes a replicable semi -empirical procedure, based on few targeted experimental displacement measurements and modal analyses, where functional tolerance specifications are used to predict and control the variability of the dynamic behaviour in such systems. The actual tolerance specifying method is geometric dimensioning and tolerancing (GD&T) as indicated in the ASME Y14.5 [11] and ISO 1101 [12] standards. The application of GD&T can be ensured by different approaches, mainly attributable to tolerance analysis and tolerance synthesis. In tolerance analysis [13] and [14] the contribution to the accumulation of variations at one or more functional features in a tolerance stack-up is considered, while tolerance synthesis [15] to [17] studies the influence of geometrical variations in parts on the behaviour of a An Integrated Approach to Characterize the Dynamic Behaviour of a Mechanical Chain Tensioner by Functional Tolerancing Calì, M. – Oliveri, S.M. – Ambu, R. – Fichera, G. Michele Calì1,* – Salvatore Massimo Oliveri1 – Rita Ambu2 – Gabriele Fichera3 1University of Catania, Electric, Electronics and Computer Engineering Department, Italy 2University of Cagliari, Department of Mechanical, Chemical and Materials Engineering, Italy 3University of Catania, Civil Engineering and Architecture Department, Italy
在航空航天和汽车工业中,65%至70%的机械系统故障和故障是由几何和/或尺寸变化引起的,其后果在设计阶段没有得到准确预测[1]。尺寸和几何变化会显著影响组装机械系统的功能,尤其是那些由高度变形的部件组成的系统,这些部件受到冲击和振动[2]和[3]。这些系统的特点是存在滑动接触和屈服约束,通常在力学中用于抑制振动和存储或耗散能量。它们的可靠性与精确预测和控制其动态特性的可变性同样重要,因为它们的几何特性(例如形状和尺寸)会发生变化。此类组件的示例包括民用,军事,汽车,海军和航空航天应用[4]至[6]。根据现有的数值分析方法(即有限元法和多体法),这些系统的模拟显得特别复杂,因为很难确定柔性部件之间是否存在扩展的滑动接触和移动碰撞,以及高度的几何非线性[7]和[8]。通常在有限元软件中使用本构方程或速率本构方程对这些系统进行建模,并通过实验测试对这些系统进行表征[9]和[10]。本研究提出了一种可复制的半经验程序,基于少量有针对性的实验位移测量和模态分析,其中功能公差规格用于预测和控制此类系统中动态行为的可变性。实际公差的规定方法是ASME Y14.5[11]和ISO 1101[12]标准中规定的几何尺寸和公差(GD&T)。GD&T的应用可以通过不同的途径来保证,主要是由于公差分析和公差综合。在公差分析[13]和[14]中,考虑了公差叠加中一个或多个功能特征变化累积的贡献,而公差综合[15]至[17]研究了零件几何变化对性能的影响。通过功能公差表征机械链张紧器动态行为的综合方法Calì, M. - Oliveri, S.M. - Ambu, R. - Fichera,G. Michele Calì1,* - Salvatore Massimo oliver1 - Rita Ambu2 - Gabriele ficher3 1意大利卡塔尼亚大学电气、电子与计算机工程系2意大利卡利亚里大学机械、化学与材料工程系3意大利卡塔尼亚大学土木工程与建筑系
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引用次数: 17
Analytical representation of the internal shape factor of sheathed electrical heating elements 铠装电热元件内部形状因子的解析表示
Pub Date : 1900-01-01 DOI: 10.1615/ICHMT.2000.THERSIEPROCVOL2THERSIEPROCVOL1.320
S. Lalot
This paper focuses on the study of the internal shape factor of sheathed electrical heating elements. First, the studied geometries are presented and three dimensionless parameters are introduced. The analysis of finite elements simulations leads to the proposition of an analytical expression of the dimensionless internal shape factor. Then a non uniformity factor is proposed and it is shown that this non uniformity is in all cases inferior to 6%, and in most cases inferior to 1%. Then the proposed relation is applied to two examples, one determining the maximum heat flux for a given temperature, the second one determining the maximum temperature of the heating wire for a given heat flux.
本文主要对铠装电热元件的内部形状因子进行了研究。首先,给出了所研究的几何形状,并引入了三个无量纲参数。通过有限元模拟分析,提出了无量纲内形状因子的解析表达式。然后提出了一个非均匀性系数,并表明这种不均匀性在所有情况下都低于6%,在大多数情况下低于1%。然后将所提出的关系应用于两个例子,一个确定给定温度下的最大热流密度,第二个确定给定热流密度下加热丝的最高温度。
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引用次数: 0
An improved form for natural convection heat transfer correlations 自然对流传热关系式的改进形式
Pub Date : 1900-01-01 DOI: 10.1615/ichmt.2004.intthermscisemin.290
E. Adiutori
Natural convection heat transfer correlations are usually in the form Nusselt{Rayleigh}, and occasionally in the form Nusselt{Rayleigh*}. Both forms are inconvenient because they oftentimes require indirect solution: When Nusselt{Rayleigh} correlations are used to calculate heat flux, solution is simple and direct. But when they are used to calculate boundary layer temperature difference, solution must be indirect-i.e. must be based on an indirect method such as iteration or trial-and-error. When Nusselt{Rayleigh*} correlations are used to calculate boundary layer temperature difference, solution is direct. But when they are used to calculate heat flux, solution must be indirect. This manuscript describes an improved form for natural convection heat transfer correlations. The improved form allows direct solution for heat flux and for boundary layer temperature difference. Included in this manuscript are graphical and analytical correlations in the improved form obtained by transforming Nu{Ra} correlations from the literature.
自然对流换热关系式通常为Nusselt{Rayleigh}形式,偶尔也为Nusselt{Rayleigh*}形式。这两种形式都不方便,因为它们通常需要间接求解:当使用Nusselt{Rayleigh}相关性计算热通量时,求解简单而直接。但当它们用于计算边界层温差时,必须采用间接解法,即:必须基于间接方法,如迭代或试错。当采用Nusselt{Rayleigh*}相关计算边界层温差时,解是直接的。但当它们用于计算热流密度时,必须采用间接解。本文描述了自然对流传热关系式的一种改进形式。改进后的形式允许直接求解热通量和边界层温差。包括在这篇手稿是图形和分析相关性的改进形式,通过转换Nu{Ra}相关性从文献中获得。
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引用次数: 3
Evaluation of compact heat exchanger technologies for hybrid fuel cell and gas turbine system recuperators 混合燃料电池和燃气轮机系统回热器紧凑型热交换器技术评价
Pub Date : 1900-01-01 DOI: 10.1615/ICHMT.2004.INTTHERMSCISEMIN.610
M. Amin, Joel D. Lindstrom
Hybridized Carbonate and Solid Oxide fuel cell power plants are currently under investigation to fulfill demands for high efficiency and low emissions. Selection of high performance, compact recuperators is essential for such applications. In this paper compact heat exchanger (CHEX) technology applicable to hybrid fuel cell and gas turbine technology has been extensively reviewed. Various compact heat exchanger designs pertinent to gas-gas recuperative duties for fuel cell and gas turbine (FCGT) hybrid systems are presented. The type of CHEXs considered in this study included: brazed plate-fin, fin-tube, microchannel, primary surface and spiral. Comparison of the candidate designs is performed by rating each exchanger with a set of desired criteria. Based on this rating procedure, two CHEX designs namely, plate-fin and microchannel were chosen for further review. Plain, strip, louver, wavy and semicircular surface geometries were then analyzed with a numerical CHEX sizing procedure ultimately to select the most suitable surface geometry for FCGT systems. The brazed plate-fin CHEX having the louver fin geometry was chosen, where numerical results show that this surface holds the greatest potential for CHEX size and cost reduction.
混合碳酸盐和固体氧化物燃料电池发电厂目前正在研究中,以满足高效率和低排放的要求。选择高性能,紧凑的回热器是必不可少的这样的应用。本文对适用于混合燃料电池和燃气轮机技术的紧凑型换热器(CHEX)技术进行了综述。介绍了燃料电池和燃气轮机(FCGT)混合系统中各种紧凑型热交换器的设计。本研究考虑的chex类型包括:钎焊板鳍、鳍管、微通道、初级表面和螺旋。候选设计的比较是通过用一组期望的标准对每个交换器进行评级来执行的。在此基础上,选择了板鳍和微通道两种CHEX设计进行进一步审查。然后用CHEX数值定尺程序对平面、条形、百叶形、波浪形和半圆形表面几何形状进行分析,最终选择最适合FCGT系统的表面几何形状。选择了具有百叶窗翅片几何形状的钎焊板翅CHEX,数值结果表明,这种表面具有最大的CHEX尺寸和降低成本的潜力。
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引用次数: 1
Towards energy-use optimisation of a domestic heating system based on a heat pump 以热泵为基础的家庭供暖系统的能源使用优化
Pub Date : 1900-01-01 DOI: 10.1615/ICHMT.2000.THERSIEPROCVOL2THERSIEPROCVOL1.750
D. Sakellari, P. Lundqvist
The present environmental concerns and the rising human requirement for solutions with better comfort and lower costs have resulted in an increased awareness for the energy use in the built environment. Technical advances in building structural systems and materials, heating and other comfort-providing systems and controlling strategies all lead to the integration of building technology with the function of buildings and the aesthetics. Therefore, in the process of improving the performance of energy systems and increasing the energy efficiency, integrated system approaches are of high importance. Performing the necessary energy analysis before any construction-installation occurs can help designers and decision makers reach guided solutions. Hence, a broad range of calculation tools for evaluating the operation of energy systems and the controls in buildings have been developed the latest years with different levels of complexity and angles of focus. However, research and development regarding holistic energy system designs and techniques are in their infancy. The standard tactic has been to isolate system parts, study them as stand-alone sub-systems and focus on optimising components or processes of a complex function. In the present study, it is demonstrated the necessity for uniting energy engineers, architects, installers and technicians regarding decision making upon the energy use for heating, ventilation and air-conditioning (HVAC) in the built environment. Systems approach has been employed for studying the research issue that is presented in the current thesis. An extended part of this treatise has been devoted to systems thinking in practice. The thesis demonstrates systematic methods of modelling and analysing certain, integrated, domestic, HVAC applications. The reference system boundaries enclose the building as a construction and as a dynamic function, a comfort-providing system based on a heat pump, a low-temperature hydronic heat distribution system and controls in a residential application. Obviously, these are not the only components met in a hydronic heating system. Numerous pieces of equipment, as piping, circulating pumps, expansion tanks, zone valves, relief valves and other essential elements are needed to make a safe and functional heating system. However, this study focuses on the analysis of the chosen reference system. Several models have been developed in the computational tools of TRNSYS and EES. These tools have been employed because they allow co-solving, hence the integrated system as well as the interaction between the different parts of the system can be studied. The foremost result of this study is that approaching the system as a whole provides a better picture of the operation of every system component and the interaction between them. Explanations are given for the parameters that have a significant impact on the system’s performance. The thesis shows the importance of factors that are not easy to predict, a
目前的环境问题和人类对更好的舒适和更低成本的解决方案的需求日益增加,导致人们对建筑环境中能源使用的认识不断提高。建筑结构系统和材料、供暖等提供舒适的系统和控制策略的技术进步,都导致了建筑技术与建筑功能和美学的融合。因此,在提高能源系统性能和提高能源效率的过程中,集成系统方法具有重要意义。在任何施工安装之前进行必要的能源分析可以帮助设计师和决策者找到指导的解决方案。因此,近年来开发了各种各样的计算工具,用于评估能源系统的运行和建筑物的控制,其复杂性和关注角度各不相同。然而,关于整体能源系统设计和技术的研究和开发还处于起步阶段。标准的策略是将系统部件隔离开来,将它们作为独立的子系统进行研究,并专注于优化复杂功能的组件或过程。在本研究中,论证了能源工程师、建筑师、安装人员和技术人员在建筑环境中供暖、通风和空调(HVAC)能源使用决策方面联合起来的必要性。本文采用系统的方法来研究本文所提出的研究问题。这篇论文的延伸部分致力于实践中的系统思维。本文展示了系统的建模和分析特定的、集成的、家用的暖通空调应用的方法。参考系统的边界将建筑作为一个建筑和一个动态功能,一个基于热泵的舒适提供系统,一个低温流体热分配系统和住宅应用中的控制。显然,这些并不是在一个循环加热系统中遇到的唯一组件。许多设备,如管道,循环泵,膨胀罐,区域阀,溢流阀和其他基本要素,需要使一个安全和功能的加热系统。然而,本研究的重点是分析所选择的参考系统。在TRNSYS和EES的计算工具中已经开发了几个模型。使用这些工具是因为它们允许共同解决,因此可以研究集成系统以及系统不同部分之间的相互作用。这项研究的最重要的结果是,将系统作为一个整体来处理,可以更好地了解每个系统组件的操作以及它们之间的相互作用。对影响系统性能的参数进行了说明。本文显示了不容易预测的因素的重要性,以及当加入的热质量改变时,建筑在快速变化的热负荷下的行为差异。最后,在不影响热舒适的情况下,实施复杂的控制来降低能源成本是至关重要的。
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引用次数: 5
Bypass effect in high performance heat sinks 高性能散热器的旁路效应
Pub Date : 1900-01-01 DOI: 10.1615/ICHMT.2000.THERSIEPROCVOL2THERSIEPROCVOL1.340
S. Prstic, M. Iyengar, A. Bar-Cohen
Studies using commercial computational fluid dynamics software, running on a supercomputer, were carried out to investigate the effects of fin density, inlet duct velocity, and clearance area ratio, on the extent of flowbypass and its impact on the thermal performance of the heat sink. Flow bypass was found to increase with increasing fin density and clearance, while remaining relatively insensitive to inlet duct velocity. An optimum geometry, for a fixed inlet duct velocity, bypass clearance, fixed heat sink volume, and constant thickness, was determined.
利用商业计算流体动力学软件,在超级计算机上进行了研究,研究了翅片密度、进口管道速度和间隙面积比对流动旁通程度的影响及其对散热器热性能的影响。流动旁通随着翅片密度和间隙的增加而增加,而对进口管道速度相对不敏感。一个最佳的几何形状,为一个固定的进口管道速度,旁路间隙,固定的散热器体积,和恒定的厚度,被确定。
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引用次数: 15
Thermal characterisation of rectangular cooling shapes in heat generating mediums : A three-dimensional investigation 生热介质中矩形冷却形状的热特性:三维研究
Pub Date : 1900-01-01 DOI: 10.1615/ICHMT.2004.INTTHERMSCISEMIN.490
J. Dirker, Amaud G. Malan, J. Meyer
The optimum aspect ratios of uniformly distributed embedded rectangular cross-sectioned solid cooling inserts in a heat-generating medium are investigated. Numerical investigations were performed to determine and characterise how various geometric and thermal parameters determine these optimum shapes.
研究了均匀分布嵌入式矩形截面固体冷却刀片在热介质中的最佳长径比。进行了数值研究,以确定和表征各种几何和热参数如何决定这些最佳形状。
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引用次数: 2
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Strojniški vestnik
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