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Ultra-precision single-point diamond turning of a complex sinusoidal mesh surface using machining accuracy active control 利用加工精度主动控制对复杂正弦网格曲面进行超精密单点金刚石车削加工
Pub Date : 1900-01-01 DOI: 10.5545/SV-JME.2021.7172
Pei Ning, Ji Zhao, Shijun Ji, Jingjin Li, D. Handa
Single-point diamond turning (SPDT) assisted with slow tool servo (STS) is the most commonly utilized technique in the fabrication of optical modules. However, the tool path significantly affects the quality of the machined surface. In order to realize the determined machining accuracy effectively, a tool path generation (TPG) method based on machining accuracy active control (MAAC) is presented. The relationship between tool path and machining error is studied. Corner radius compensation (CRC) and the calculation of chord error and residual error are detailed. Finally, the effectiveness of the proposed approach is verified through a machining error simulation and a cutting experiment of a complex sinusoidal mesh surface fabrication.
单点金刚石车削(SPDT)辅助慢速刀具伺服(STS)是光学模块制造中最常用的技术。然而,刀具轨迹对加工表面的质量影响很大。为了有效实现确定的加工精度,提出了一种基于加工精度主动控制的刀具轨迹生成方法。研究了刀具轨迹与加工误差的关系。详细介绍了角半径补偿(CRC)、弦差和残差的计算方法。最后,通过复杂正弦网格曲面加工误差仿真和切削实验验证了该方法的有效性。
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引用次数: 0
Predictive estimation of sliding bearing load-carrying capacity and tribological durability 滑动轴承承载能力和摩擦学耐久性的预测估计
Pub Date : 1900-01-01 DOI: 10.5545/SV-JME.2021.7139
M. Chernets, M. Opielak, A. Kornienko, O. Radko
A computational method is presented as a method for solving a plane contact problem of the theory of elasticity to determine the contact strength and tribological durability of sliding bearings. The effect of load and radial clearance on the initial contact pressures and their reduction due to wear is studied. The durability of the bearing is estimated. Qualitative and quantitative regularities of changes in contact parameters and durability from the factors under study are established. In particular, it has been shown that both contact angles and maximum contact pressures are approximately linearly dependent on the load, and the durability decreases nonlinearly with increasing load.
提出了一种求解平面接触问题的弹性理论计算方法,以确定滑动轴承的接触强度和摩擦学耐久性。研究了载荷和径向间隙对初始接触压力的影响,并对初始接触压力的减小进行了研究。轴承的耐久性进行了估计。从所研究的因素中建立了接触参数和耐久性变化的定性和定量规律。特别是,接触角和最大接触压力与载荷近似线性相关,而耐久性随载荷的增加呈非线性下降。
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引用次数: 1
A novel concept for boiling heat transfer enhancement 一种提高沸腾传热的新概念
Pub Date : 1900-01-01 DOI: 10.1615/ICHMT.2004.INTTHERMSCISEMIN.820
D. W. Zhou
The effect of bubble nucleation on boiling heat transfer enhancement has been investigated experimentally. Results show whether boiling heat transfer is enhanced or not depends directly on effective activation of vapor embryos on the heat transfer surface to initiate boiling. The mechanism of boiling heat transfer enhancement is analyzed and the influence factors of incipient boiling superheat are summarized. In light of bubble nucleation effect, the possible techniques for enhancing boiling beat transfer and eliminating boiling hysteresis are proposed and further developed as a principle to guide the research of boiling heat transfer enhancement.
实验研究了气泡成核对沸腾强化传热的影响。结果表明,沸腾传热是否增强直接取决于传热表面蒸汽胚的有效活化以引发沸腾。分析了沸腾强化传热的机理,总结了初沸过热度的影响因素。根据气泡成核效应,提出了加强沸腾热传递和消除沸腾滞后的可能技术,并进一步发展了这些技术,作为指导沸水强化传热研究的原则。
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引用次数: 7
Single stage absorption system based on refrigerants R125 and R134A with DMETEG 基于R125和R134A制冷剂的单级吸收系统
Pub Date : 1900-01-01 DOI: 10.1615/ICHMT.2000.THERSIEPROCVOL2THERSIEPROCVOL1.690
A. Levy, M. Jelínek, I. Borde
Current developments in absorption technology include the research for new working pairs and new advance cycles that would facilitate increased efficiency of absorption units and extend applicability to different temperature ranges. Two refrigerants tetrafluoroethane (R134a) and pentafluoroethane (R125) that are alternatives to chlorofluorocarbons, in combination with absorbent dimethylether teraethylene glycol (DMETEG) were evaluated for possible utilization in absorption machines powered by low temperature heat sources. A computerized simulation program was used to compare the different refrigerant-absorbent pairs. The program was based on an advance single-stage cycle containing a jet ejector. The absorption cycle was represented in terms of heat and mass balance for each component and the calculations were based on the thermophysical properties of the refrigerant-absorbent pairs measured and evaluated in our laboratory. The aim of the cycle analysis was to evaluate the highest coefficient of performance (COP) and the lowest circulation ratio (f), which can be obtained for different generator temperatures under a constant evaporating and cooling water temperatures. The effects of changes in the evaporator and the cooling water temperatures on the COP and the circulation ratio, f, were also examined at the generator temperature at maximum COP.
目前吸收技术的发展包括研究新的工作对和新的超前循环,这将有助于提高吸收装置的效率,并扩大对不同温度范围的适用性。评估了作为氟氯化碳替代品的两种制冷剂四氟乙烷(R134a)和五氟乙烷(R125)与吸收剂二甲基醚三甘醇(DMETEG)结合在低温热源驱动的吸收机中的可能利用情况。计算机模拟程序用于比较不同的制冷剂-吸收剂对。该项目基于一个先进的单级循环,其中包含一个喷射器。吸收循环用每个组分的热量和质量平衡来表示,计算是基于我们实验室测量和评估的制冷剂-吸收剂对的热物理性质。循环分析的目的是评价在一定的蒸发水和冷却水温度下,不同发电机组温度下的最高性能系数(COP)和最低循环比(f)。在最大COP条件下,研究了蒸发器和冷却水温度对COP和循环比f的影响。
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引用次数: 7
Fire suppression using water mists: A numerical model 水雾灭火:数值模型
Pub Date : 1900-01-01 DOI: 10.1615/ICHMT.2000.THERSIEPROCVOL2THERSIEPROCVOL1.300
G. Hadjisophocleous, M. An, V. Costa, A. Sousa
The modeling of fire suppression using fine watersprays is described within the context of an engineering computer model. A Lagrangian formulation was selected for the liquid droplet phase, while the gas phase uses an Eulerian formulation based on the RANS equations with a two-equation turbulence model. The fire is assumed to be a turbulent diffusion flame with its behavior dependent upon the supply of hydrocarbon fuel and the air accessing the fire. A feedback mechanism is also implemented, which dictates the rate of fuel evaporation. The flammability limits of the fuel vapor are taken into account, and the concentrations of fuel vapor, air, combustion products and steam evaporated from the droplets in the gas mixture are calculated by solving the equations for the mixture mass fractions. The droplets/gas phase interaction is described through source terms in the gas-phase equations. The time-dependent equations governing the gas phase are solved in primitive variable form by using a segregated technique. The ordinary differential equations for droplet motion, heating and evaporation are solved by an explicit forward time integration, which starts at the injection point. The droplet time step is determined by considering the turbulence dispersion of the droplets. The predictions produced by the model for the three different cases examined are physically realistic, notwithstanding the uncertainties associated with the experimental data and the input parameters.
在工程计算机模型的背景下,描述了细水雾灭火的建模。液滴相采用拉格朗日公式,气相采用基于RANS方程的欧拉公式,采用双方程湍流模型。假设火焰是湍流扩散火焰,其行为取决于碳氢燃料的供应和进入火焰的空气。一个反馈机制也被实施,它指示燃料蒸发的速率。考虑了燃料蒸气的可燃性极限,通过求解混合气质量分数方程,计算了混合气中燃料蒸气、空气、燃烧产物和液滴蒸发蒸汽的浓度。液滴/气相相互作用通过气相方程中的源项来描述。利用分离技术以原始变量形式求解了控制气相的时变方程。液滴运动、加热和蒸发的常微分方程采用从喷射点开始的显式正演时间积分求解。考虑液滴的湍流分散,确定液滴的时间步长。尽管存在与实验数据和输入参数相关的不确定性,但该模型对所研究的三种不同情况的预测在物理上是现实的。
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引用次数: 2
Basic theory and design method of variable shaft angle line gear mechanism 变轴角直线齿轮机构的基本理论和设计方法
Pub Date : 1900-01-01 DOI: 10.5545/SV-JME.2021.7216
Yangpeng Chen, H. Chao, Lyu Yueling
In this paper, a novel line gear mechanism is proposed; it is called the variable shaft angle line gear mechanism (VSALGM). VSALGM has two rotational degrees of freedom, one is the rotation of the two gears with a constant transmission ratio, and the other is the relative swing of the two gears shafts. First, a novel contact model of VSALGM composed of one driven contact curve and one driving line teeth working surface (DLTWS) was proposed. With the concept, the basic design equations for VSALGM were derived on the basis of the space curve meshing theory of line gear. Moreover, the design criterion of pressure angle for VSALGM was analysed and proposed on the basis of the contact model. A basic design method for VSALGM was thus developed. A design example was given, and prototypes were manufactured using three-dimensional (3D) printing. Kinematic experiments and gear contact spot testing were carried out on a self-made kinematic test rig by the prototypes. The results show that the VSALGM designed in this paper can achieve a continuous, smooth and stable meshing transmission while the shaft angle is continuously changed within its setting range.
提出了一种新型的直线齿轮机构;它被称为可变轴角直线齿轮机构(VSALGM)。VSALGM有两个转动自由度,一个是两个齿轮以恒定传动比的转动,另一个是两个齿轮轴的相对摆动。首先,提出了一种由一个驱动接触曲线和一个驱动线齿工作面(DLTWS)组成的VSALGM新型接触模型;在此基础上,以线齿轮空间曲线啮合理论为基础,推导了VSALGM的基本设计方程。在此基础上,分析并提出了VSALGM压力角的设计准则。由此提出了VSALGM的基本设计方法。给出了设计实例,并利用三维打印技术制作了样机。利用样机在自制的运动试验台上进行了运动学实验和齿轮接触点试验。结果表明,本文设计的VSALGM在轴角在设定范围内连续变化的情况下,能够实现连续、平稳、稳定的啮合传动。
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引用次数: 0
The use of a phase change material within a cylinder wall in order to detect knock in a gas SI engine 在汽缸壁上使用相变材料来检测燃气SI发动机的爆震
Pub Date : 1900-01-01 DOI: 10.1615/ICHMT.2004.INTTHERMSCISEMIN.910
J. Bellettre, E. Ollivier, M. Tazerout
The present paper studies the possibility to develop a new method of knock detection in a gas SI engine. This method is based on the increase in'the wall heat flux when knock occurs. It also must be simple enough to be used by industry. In order to achieve this goal, a metallic Phase Change Material is put within the wall cylinder. The melting of the PCM means that knock has occurred and is persistent. The melting of such a phase change material would be easy to detect using industrial measurement tools. In this paper, numerical simulations of unsteady heat transfer across the cylinder wall are presented. Unsteady heat transfer from the hot gas to the wall chamber is simulated by a self-developed program. This program allows fixing instantaneous local heat flux values deduced from the literature in case of both normal and knocking combustion. Heat transfer across the cylinder wall is solved by the finite volume technique. Grid is validated by comparison with analytical results. Melting is treated by the Voller and Prakash model and Sodium is chosen as PCM. Among all the results, we can notice that an increase in the knock intensity changes the shape of the isothermal curves around and inside the PCM. This leads to an increase in the melting velocity with a higher rate than the increase in the heat flux.
本文研究了开发燃气发动机爆震检测新方法的可能性。这种方法是基于爆震发生时壁面热流密度的增加。它还必须足够简单,以供工业使用。为了实现这一目标,在壁筒内放入金属相变材料。PCM的熔化意味着爆震已经发生并且持续存在。这种相变材料的熔化很容易用工业测量工具检测到。本文采用数值模拟方法对非定常圆柱壁面换热进行了研究。利用自行开发的程序对热气体向壁室的非定常传热进行了模拟。该程序允许固定瞬时局部热通量值,从文献中推断,在正常和敲打燃烧的情况下。采用有限体积技术解决了圆柱壁面的传热问题。通过与分析结果的对比,验证了网格的有效性。熔融用Voller和Prakash模型处理,选择钠作为PCM。在所有结果中,我们可以注意到,敲打强度的增加改变了PCM周围和内部等温曲线的形状。这导致熔化速度的增加速度高于热流密度的增加速度。
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引用次数: 2
Role of the heat-exchangers in the factor 4 energy policy 热交换器在因子4能源政策中的作用
Pub Date : 1900-01-01 DOI: 10.1615/ICHMT.2000.THERSIEPROCVOL2.30
P. Novak
The fact that the concentration of carbon dioxide is increasing steadily forces us to reconsider the ways in which we exploit fossil fuels. Current carbon dioxide emissions should be reduced by factor two. In case we don't take any actions to reduce emissions now, they will double in the future, due to the increase of energy use from the growing Earth's population. Therefore, we will have to deal with an emission reduction factor of four, merely to stabilize the Earth's climate. It is possible to reduce primary energy needs for 50 - 75% by introducing sustainable energy system and by increasing efficiency at energy conversion and use. Heat exchangers will play an important role in this respect. In this paper some ideas are presented about how to attain the desired reduction of energy use while at the same time preserving the current level of living comfort and transportation using high efficiency heat exchangers.
二氧化碳浓度稳步上升的事实迫使我们重新考虑我们利用化石燃料的方式。目前的二氧化碳排放量应该减少2倍。如果我们现在不采取任何行动减少排放,由于地球人口不断增长,能源使用量增加,未来排放量将翻倍。因此,仅仅为了稳定地球的气候,我们就必须减少四倍的排放。通过引入可持续能源系统和提高能源转换和使用效率,有可能减少50% - 75%的初级能源需求。热交换器将在这方面发挥重要作用。本文就如何利用高效热交换器在保持当前生活舒适和交通水平的同时达到预期的能源消耗减少提出了一些想法。
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引用次数: 0
Heat transfer in laser pulse interaction with reactive substances 激光脉冲与反应物质相互作用中的热传递
Pub Date : 1900-01-01 DOI: 10.1615/ICHMT.2000.THERSIEPROCVOL2THERSIEPROCVOL1.130
I. Assovskiy
The purpose of this paper is to analyze thermal regime of a laser-pulse interaction with a substance reacting in bulk and on the surface. Emphasis is on the critical phenomena in non-resonant interaction of substance with laser beam, and how they depend on thermo-chemical and optical characteristics of system. It is shown that irradiation of exothermically reacting substance can induce its ignition, if the laser-beam diameter exceeds a critical one. This critical diameter depends on the pulse intensity and duration, as on the thermo-chemical characteristics of system. The cases of short-pulse and quasi-steady irradiation are considered in details. A role of soot particles or other absorbing micro-inclusions in the interaction is investigated. In certain field of the system parameters such micro-inclusions cause local heat explosion, due to exothermic reaction in environment. In the case of quasi-steady irradiation the explosion is induced if the particle diameter exceeds a critical one. This critical diameter depends on the initial temperature, reaction rate constants, as on radiation intensity. It is directly proportional to the characteristic space-scale of reaction in the system. The product of the particle critical diameter and the radiation intensity is approximately constant. In the case of short-pulse irradiation the highest temperature disturbance in the substance is caused by particles having certain medium diameter. This critical diameter increases with pulse duration and with heat-conductivity of the substance. The main results of consideration are illustrated by instances with reacting gas, condensed fuels, and explosives. The results application to typical problems of laser based diagnostics are also demonstrated.
本文的目的是分析激光脉冲与物质相互作用的热状态。重点讨论了物质与激光束非共振相互作用中的关键现象,以及这些现象如何依赖于系统的热化学和光学特性。结果表明,当激光束直径超过某一临界直径时,放热反应物质的辐照会引起其着火。这个临界直径取决于脉冲强度和持续时间,也取决于系统的热化学特性。详细讨论了短脉冲和准稳态辐照的情况。研究了烟灰颗粒或其他吸收性微夹杂物在相互作用中的作用。在系统参数的一定范围内,由于环境中的放热反应,这些微夹杂物会引起局部热爆炸。在准稳态辐照情况下,如果颗粒直径超过临界直径,就会引起爆炸。这个临界直径取决于初始温度、反应速率常数以及辐射强度。它与体系中反应的特征空间尺度成正比。粒子临界直径与辐射强度的乘积近似为常数。在短脉冲辐照的情况下,物质中最高的温度扰动是由具有一定介质直径的颗粒引起的。这个临界直径随着脉冲持续时间和物质的导热性而增加。考虑的主要结果以反应气体、浓缩燃料和炸药为例加以说明。最后给出了应用于激光诊断典型问题的结果。
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引用次数: 1
Energy savings by recycling 回收利用节省能源
Pub Date : 1900-01-01 DOI: 10.1615/ICHMT.2000.THERSIEPROCVOL2THERSIEPROCVOL1.780
M. Pavlovic
Glass containers are 100% recyclable, and can be repeatedly recycled. Collection and use of used glass containers in Yugoslavia are still in the initial phase. The present paper is an identification of quantities of usedglass containers per inhabitant, based on a research experiment performed over a long period. The energy consumption data within the system of municipal collection of waste glass, its transportation to the special plant for crushing and preparing into batches, next phase is the transportation of the materials to the very glass container factory. The energy research includes the analysis of energy consumption in the production process per unit weight of the newly manufactured glass containers. Within the manufacturing process various percentages of participation of waste glass are applied, as compared to participation of natural (primary) raw materials - indicating the whole range: from 0 to 100 per cent.
玻璃容器是100%可回收的,可以反复回收。南斯拉夫收集和使用废旧玻璃容器的工作仍处于初级阶段。本文是基于一项长期进行的研究实验,对每个居民使用过的玻璃容器的数量进行了识别。废玻璃的城市收集系统内的能耗数据,将其运输到专门的工厂进行粉碎和成批制备,下一阶段是将材料运输到玻璃容器工厂。能源研究包括新制造的玻璃容器在生产过程中单位重量的能源消耗分析。在制造过程中,与天然(主要)原材料的参与相比,使用了不同比例的废玻璃-表明整个范围:从0到100%。
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引用次数: 0
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Strojniški vestnik
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