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First-Ply Failure Pressure of Symmetric Laminated Hybrid Composite CNG Tank 对称层合复合材料CNG储气罐的首层破坏压力
G. Shrigandhi, Mihil Shah, B. S. Kothavale
In recent years, compressed natural gas (CNG) as a fuel for the automobile is overgrowing, as it is cheap and environmental friendly compared to gasoline and diesel fuel. To improve fuel efficiency, lightweight composite pressure vessel tanks are used for the storage of CNG. Due to high specific strength, fiber-reinforced composites are most widely used. Synthetic fibers like carbon, glass fiber are used for the fabrication of these pressure vessels. In the last few decades, due to environmental concerns, the hybridization of synthetic fiber with natural fiber has gained the attention of researchers. This paper focuses study on the effect of adding natural fiber on first ply failure (FPF) pressure based on the Tsai-Wu failure criterion. The laminate stacking sequence on first ply failure pressure for carbon/epoxy, E-glass/epoxy, and hybridization of these fibers with abaca fiber is studied. Abaca is strongest among other natural fibers as it contains high cellulose which is responsible for strength of the fiber. CNG tank with a 30-liter capacity, inside diameter 261mm, thickness 12 mm, applied pressure of 25 MPa with both ends closed is considered. Stacking sequence of symmetric laminate [(90)2/∓θ/(90)2]S, for different orientation of helical winding i.e. θ = 15°, 25°, 35°, 45°, 55°, 60°, 75° is analysed for these composite materials. A hybrid tube made of synthetic and natural fiber with uniform thickness is considered. The simulation results of the first ply failure pressure are compared with theoretical results. Autodesk Helius Composite software is used for calculating material properties and, first, ply failure analysis. It is observed that burst pressure decreases as helical angle θ increases, and for the stacking sequence of [(90)2/∓15°/(90)2]S burst pressure is maximum for all tubes. The Burst pressure of the hybrid carbon/Abaca tube reduces by 69.5% to 42% for winding angle between 15° to 45° compared to standard carbon tube. For hybrid E-Glass/Abaca tube, burst pressure reduction was 21% to 4.7% for winding angle between 15° to 45° compared to standard E-Glass tube. For hybrid Carbon/Abaca tube, the drop in burst pressure is less 23.7% to 1.74%, respectively, compared to carbon tube for helical angle in the range 55° to 75°. Slight improvement in burst pressure (1.14% to 7.5%) is observed for the helical angle between 55° to 75° in the case of a hybrid E-Glass/Abaca tube compared to the E-Glass tube only. For the E-Glass tube, intermediate lamina can be replaced by Abaca fiber.
近年来,压缩天然气(CNG)作为汽车燃料被过度发展,因为它比汽油和柴油燃料便宜且环保。为了提高燃油效率,使用轻质复合压力容器储罐来储存CNG。纤维增强复合材料由于具有较高的比强度,是目前应用最为广泛的材料。合成纤维如碳、玻璃纤维被用于制造这些压力容器。近几十年来,由于对环境的考虑,合成纤维与天然纤维的杂交得到了研究人员的关注。本文以蔡武破坏准则为基础,重点研究天然纤维的加入对首层破坏压力的影响。研究了碳/环氧纤维、e -玻璃/环氧纤维的层压顺序及其与abaca纤维的杂化。在其他天然纤维中,Abaca是最强的,因为它含有高纤维素,这是纤维强度的原因。考虑容量为30升,内径261mm,厚度12mm,两端封闭,施加压力为25mpa的CNG气罐。在不同的螺旋缠绕方向(θ = 15°、25°、35°、45°、55°、60°、75°)下,分析了对称层合材料的堆叠顺序[(90)2/ θ/(90)2]S。研究了一种厚度均匀的合成纤维和天然纤维混合管。对第一层破坏压力的模拟结果与理论结果进行了比较。欧特克Helius复合软件用于计算材料性能,首先,层失效分析。结果表明,破裂压力随螺旋角θ的增大而减小,且在[(90)2/岂能- 15°/(90)2]S的叠加序列中,破裂压力在所有管中均最大。与标准碳管相比,当缠绕角度在15°至45°之间时,混合碳/Abaca管的爆裂压力降低了69.5%至42%。对于混合E-Glass/Abaca管,与标准E-Glass管相比,当缠绕角度在15°至45°之间时,爆裂压力降低了21%至4.7%。对于混合碳/Abaca管,在55°~ 75°螺旋角范围内,与碳管相比,破裂压力下降幅度分别为23.7% ~ 1.74%。与仅使用E-Glass管相比,当螺旋角在55°至75°之间时,E-Glass/Abaca管的破裂压力略有提高(1.14%至7.5%)。对于E-Glass管,中间层可以用Abaca纤维代替。
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引用次数: 0
Investigation on Tool Performance in Ultrasonic Vibration Assisted Cutting SiCf/SiC Ceramic Matrix Composites 超声振动辅助切削SiCf/SiC陶瓷基复合材料刀具性能研究
Yi-Long Xiong, Wenhu Wang, Yaoyao Shi, Ruisong Jiang, Bo Huang, Cong Liu, Xiao-fen Liu, Xiao-Xiang Zhu
Ceramic matrix composites have been a promising advanced material due to its superior properties such as high strength and high temperature resistance. However, due to the high hardness and brittleness of reinforcement and matrix, the machining of this new material still needs to be solved. In this study, investigation of tool performance was conducted on SiC fiber reinforced SiC ceramic matrix composites using ultrasonic vibration assisted machining technique with taking advantages of decreasing cutting force, reducing tool wear and improving machinability. Three types of tools including PDC, brazed diamond tool and electroplated diamond tool were tested by carrying out ultrasonic vibration assisted milling-grinding experiments. The milling-grinding force, material removal volume and machined surface roughness was comparatively studied at the same machining conditions. From experimental results, it was found out that the wear mechanism of PDC and electroplated diamond tool was mainly abrasive wear and fracture of grains while pull-out of grains could be additionally found for brazed diamond tool. The PDC had a better tool performance with material removal volume being 12 times and 50.63 times as larger as that of brazed diamond tool and electroplated diamond tool respectively. It was recommended that the PDC could be used for high precision machining and brazed diamond tool could be chosen for rough machining or semi finish machining in ultrasonic vibration assisted milling-grinding SiC fiber reinforced SiC ceramic matrix composites.
陶瓷基复合材料具有高强度、耐高温等优异性能,是一种很有发展前景的先进材料。然而,由于增强体和基体的高硬度和脆性,这种新材料的加工仍有待解决。采用超声振动辅助加工技术对SiC纤维增强SiC陶瓷基复合材料的刀具性能进行了研究,利用超声振动辅助加工技术降低了切削力,减少了刀具磨损,提高了切削性能。对PDC、钎焊金刚石刀具和电镀金刚石刀具三种刀具进行了超声振动辅助铣削试验。对比研究了相同加工条件下的铣削-磨削力、材料去除率和加工表面粗糙度。实验结果表明,PDC与电镀金刚石刀具的磨损机制主要为磨粒磨损和晶粒断裂,而钎焊金刚石刀具的磨损机制主要为晶粒拔出。PDC刀具性能较好,材料去除率分别是钎焊金刚石刀具和电镀金刚石刀具的12倍和50.63倍。建议在超声振动辅助铣削SiC纤维增强SiC陶瓷基复合材料中,PDC可用于高精度加工,钎焊金刚石刀具可用于粗加工或半精加工。
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引用次数: 0
Mechanical Properties of Snap-Fits Fabricated by Selective Laser Sintering From Polyamide 聚酰胺选择性激光烧结卡箍的力学性能
S. Detzel, Annette C. Sigling, Tim C. Lueth
Snap-fits provide a quick, simple and reversible way to join larger additively manufactured parts. They take up little space and are flexible in their placement. The mechanical properties of snap-fits fabricated by selective laser sintering are not well explored. While the mechanical properties of the bulk material are available, these do not sufficiently describe the behavior of thin and flexible structures. The purpose of this research is the investigation of the mechanical properties of SLS-fabricated snap-fits. We explored the influence of geometric parameters, orientation during the manufacturing process and post-processing by chemical vapor smoothing as well as stress cycling. In a series of experiments, we measured the retaining force applied along the axis of the joint as well as the force necessary to open the snap-fit by pressing sideways. Based on literature, we formulated the relationship between geometry and mechanical properties. The resulting formulas were tested experimentally and corrected if necessary. The results show that the effective flexural modulus is 45% lower in cantilever snap-fits with width and thickness of less than 3 mm compared to bulk material. Smoothing reduced the flexural modulus as well as the friction even further.
Snap-fits提供了一个快速,简单和可逆的方式来加入较大的增材制造的零件。它们占用空间小,放置灵活。选择性激光烧结法制备卡箍的力学性能尚未得到很好的研究。虽然大块材料的机械性能是可用的,但这些并不能充分描述薄和柔性结构的行为。本研究的目的是研究sls制造的卡箍配合的力学性能。我们探讨了几何参数、制造过程中的取向以及化学蒸汽平滑和应力循环对后处理的影响。在一系列的实验中,我们测量了沿关节轴施加的保持力,以及通过侧向按压打开卡箍所需的力。在文献的基础上,我们制定了几何和力学性能之间的关系。对所得公式进行了实验检验,必要时进行了修正。结果表明,宽度和厚度小于3 mm的悬臂式卡箍贴合材料的有效弯曲模量比块状材料低45%;平滑降低了弯曲模量以及进一步的摩擦。
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引用次数: 0
Pull-Out Force of Bean Plants Grown in Agar With Fluidic Microchannels 用流体微通道在琼脂中培养豆科植物的拉拔力
Abdul Aziz Azlan, K. B. Lim, A. S. Zuruzi
Agar have long been used as a growth media in biology and medicine. This contribution reports on the results of pull out force of bean plants grown in agar with nutrients-filled microchannels. A jig was developed for pull-out of individual plants grown in agar with nutrients-filled microchannels. Similar tests were carried out on plants grown in agar without nutrients as comparison. A conventional mechanical test machine was used to perform the pull out on days-old Black Eye bean (Vigna Unguiculata) and Mung bean (Vigna Radiata) plants. During pull out tests, load increases linearly with displacement until a maximum load is reached which corresponds to the observed pull-out of the hypocotyl from the agar. In general, load at pull out increases with age of plants. However, when grown without nutrients bean plants develop long tap root length but that does not necessarily translate to larger pull-out force. These observations suggest agar with channels is a suitable platform to study effect of nutrients on root structure and pull-out force.
琼脂长期以来一直被用作生物和医学的生长介质。这篇文章报道了用充满营养的微通道在琼脂中生长的豆类植物的拔出力的结果。开发了一种夹具,用于拔出生长在琼脂中充满营养的微通道的单株植物。在没有营养的琼脂中生长的植物进行了类似的试验作为比较。采用传统的机械试验机对日龄黑眼豆(Vigna Unguiculata)和绿豆(Vigna Radiata)植物进行拔除试验。在拔出试验中,载荷随位移线性增加,直到达到最大载荷,这与观察到的下胚轴从琼脂中拔出相对应。一般来说,拔出力随着植株年龄的增长而增加。然而,在没有营养的情况下,豆科植物的根长,但这并不一定意味着更大的拔出力。这些结果表明,有沟槽的琼脂是研究营养物质对根结构和拔拔力影响的合适平台。
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引用次数: 0
Chemical Structure Analysis of Carbon-Doped Silicon Oxide Thin Films by Plasma-Enhanced Chemical Vapor Deposition of Tetrakis(Trimethylsilyloxy)Silane Precursor 等离子体增强化学气相沉积四(三甲基硅氧基)硅烷前驱体碳掺杂氧化硅薄膜的化学结构分析
Jacob Comeaux, William Wirth, J. Courville, Lingyiqian Luo, Hui Yan, Seonhee Jang
Carbon-doped silicon oxide (CDO) thin films as low dielectric constant materials were deposited on both n-type silicon (Si) (100) and indium tin oxide coated polyethylene naphthalate (ITO/PEN) substrates, using the plasma-enhanced chemical vapor deposition of tetrakis(trimethylsilyoxy)silane (TTMSS) precursor. Chemical structures of the CDO films were analyzed by using FTIR (Fourier transformation infrared) spectroscopy and XPS (X-ray photoelectron spectroscopy). The chemical bonds related with hydrocarbon and Si–O were the main characteristics of the CDO films. The prominent peaks from the FTIR spectra included Si–O–Si stretching, Si–CH3 bending, Si–(CH3)x stretching, and CHx stretching modes. XPS spectra composed of the O1s, C1s, and Si2p electron orbitals were used to quantitatively analyze the elemental composition of the CDO films. The growth mechanisms of CDO films were dependent on the substrate type. For the ITO/PEN substrate, the lack of Si atoms on the ITO surface made difficulty in forming initial Si–O bonds, resulting in insufficient Si–O–Si structure. In comparison, the CDO films could grow easily on Si substrates due to pre-existing Si–O bonds on the surface. The chemical structures of the CDO films are expected to affect electrical and mechanical performances.
采用四(三甲基硅氧基)硅烷(TTMSS)前驱体等离子体增强化学气相沉积技术,在n型硅(Si)(100)和氧化铟锡包覆的聚萘二甲酸乙二醇酯(ITO/PEN)衬底上沉积了碳掺杂氧化硅(CDO)薄膜作为低介电常数材料。利用FTIR(傅里叶变换红外光谱)和XPS (x射线光电子能谱)分析了CDO膜的化学结构。与碳氢化合物和Si-O相关的化学键是CDO膜的主要特征。FTIR光谱的突出峰包括Si - o - Si拉伸、Si - CH3弯曲、Si - (CH3)x拉伸和CHx拉伸模式。利用O1s、C1s和Si2p电子轨道组成的XPS谱定量分析了CDO膜的元素组成。CDO薄膜的生长机制与衬底类型有关。对于ITO/PEN衬底,由于ITO表面缺乏Si原子,使得初始Si - o键难以形成,导致Si - o - Si结构不足。相比之下,由于表面存在Si - o键,CDO薄膜可以很容易地在Si衬底上生长。预计CDO薄膜的化学结构会影响其电气和机械性能。
{"title":"Chemical Structure Analysis of Carbon-Doped Silicon Oxide Thin Films by Plasma-Enhanced Chemical Vapor Deposition of Tetrakis(Trimethylsilyloxy)Silane Precursor","authors":"Jacob Comeaux, William Wirth, J. Courville, Lingyiqian Luo, Hui Yan, Seonhee Jang","doi":"10.1115/imece2021-72026","DOIUrl":"https://doi.org/10.1115/imece2021-72026","url":null,"abstract":"\u0000 Carbon-doped silicon oxide (CDO) thin films as low dielectric constant materials were deposited on both n-type silicon (Si) (100) and indium tin oxide coated polyethylene naphthalate (ITO/PEN) substrates, using the plasma-enhanced chemical vapor deposition of tetrakis(trimethylsilyoxy)silane (TTMSS) precursor. Chemical structures of the CDO films were analyzed by using FTIR (Fourier transformation infrared) spectroscopy and XPS (X-ray photoelectron spectroscopy). The chemical bonds related with hydrocarbon and Si–O were the main characteristics of the CDO films. The prominent peaks from the FTIR spectra included Si–O–Si stretching, Si–CH3 bending, Si–(CH3)x stretching, and CHx stretching modes. XPS spectra composed of the O1s, C1s, and Si2p electron orbitals were used to quantitatively analyze the elemental composition of the CDO films. The growth mechanisms of CDO films were dependent on the substrate type. For the ITO/PEN substrate, the lack of Si atoms on the ITO surface made difficulty in forming initial Si–O bonds, resulting in insufficient Si–O–Si structure. In comparison, the CDO films could grow easily on Si substrates due to pre-existing Si–O bonds on the surface. The chemical structures of the CDO films are expected to affect electrical and mechanical performances.","PeriodicalId":23837,"journal":{"name":"Volume 3: Advanced Materials: Design, Processing, Characterization, and Applications","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"73993640","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Identification of the Material Hardening and Failure of an Aluminum Alloy Sheet via a Simple Shear Test 通过简单剪切试验确定铝合金板的材料硬化和破坏
Q. Luo, Lin Yuan, Kelin Chen
Numerical simulation of the ductile failure of sheet metals usually requires a hardening response to large strains and a reliable failure criterion. This work investigates the material hardening and shear failure of AA6061-T6 sheet using a newly designed shear specimen. A series of numerical simulations are conducted to investigate the stress and strain states in some critical regions of the specimen, and an optimized geometry is obtained that delays the localized deformation on the edges of the specimen. The newly designed shear specimen is tested using a universal testing machine and the Digital Image Correlation (DIC) technique is adopted to monitor the strain field. The von Mises equivalent strain in the test section reaches 0.79 before the specimen fractures. For comparison, two simple shear tests of AA6061-T6 sheet based on two representative shear specimen designs from the literature are conducted using the same experimental setup. The two shear specimens fail at the strain level between 0.5 and 0.6, lower than the failure strain of 0.79 obtained in ours. This comparison shows the better performance of our newly designed shear specimen in the identification of the shear failure strain of this sheet. The shear stress-strain response of our specimen is also used to establish the material hardening response up to a maximum equivalent strain of 0.56, much higher than the limit strain of 0.09 from the uniaxial tension test, which demonstrates the advantage of using appropriately designed shear specimen in the material hardening identification of sheet metals.
金属薄板塑性破坏的数值模拟通常需要大应变下的硬化响应和可靠的破坏准则。采用新设计的剪切试样对AA6061-T6板材的材料硬化和剪切破坏进行了研究。通过一系列数值模拟研究了试件关键区域的应力应变状态,得到了一种优化的几何形状,可以延缓试件边缘的局部变形。采用通用试验机对新设计的剪切试件进行了试验,并采用数字图像相关技术对应变场进行了监测。试件断裂前试件截面的von Mises等效应变达到0.79。为了进行对比,采用相同的试验装置,基于文献中两种具有代表性的剪切试件设计,对AA6061-T6薄板进行了两次单剪试验。两个剪切试件在0.5 ~ 0.6的应变水平下破坏,低于我们得到的0.79的破坏应变。通过对比可以看出,新设计的剪切试样在识别该薄板的剪切破坏应变方面具有较好的性能。试样的剪切应力-应变响应也被用来建立材料硬化响应,最大等效应变为0.56,远高于单轴拉伸试验的极限应变0.09,这表明使用适当设计的剪切试样在钣金材料硬化识别中的优势。
{"title":"Identification of the Material Hardening and Failure of an Aluminum Alloy Sheet via a Simple Shear Test","authors":"Q. Luo, Lin Yuan, Kelin Chen","doi":"10.1115/imece2021-69574","DOIUrl":"https://doi.org/10.1115/imece2021-69574","url":null,"abstract":"\u0000 Numerical simulation of the ductile failure of sheet metals usually requires a hardening response to large strains and a reliable failure criterion. This work investigates the material hardening and shear failure of AA6061-T6 sheet using a newly designed shear specimen. A series of numerical simulations are conducted to investigate the stress and strain states in some critical regions of the specimen, and an optimized geometry is obtained that delays the localized deformation on the edges of the specimen. The newly designed shear specimen is tested using a universal testing machine and the Digital Image Correlation (DIC) technique is adopted to monitor the strain field. The von Mises equivalent strain in the test section reaches 0.79 before the specimen fractures. For comparison, two simple shear tests of AA6061-T6 sheet based on two representative shear specimen designs from the literature are conducted using the same experimental setup. The two shear specimens fail at the strain level between 0.5 and 0.6, lower than the failure strain of 0.79 obtained in ours. This comparison shows the better performance of our newly designed shear specimen in the identification of the shear failure strain of this sheet. The shear stress-strain response of our specimen is also used to establish the material hardening response up to a maximum equivalent strain of 0.56, much higher than the limit strain of 0.09 from the uniaxial tension test, which demonstrates the advantage of using appropriately designed shear specimen in the material hardening identification of sheet metals.","PeriodicalId":23837,"journal":{"name":"Volume 3: Advanced Materials: Design, Processing, Characterization, and Applications","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"84165039","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
A Novel Mean Stress-Independent Fatigue Model for Bonded Joints With Ductile Adhesives 一种新的塑性胶粘剂粘结接头平均应力无关疲劳模型
Marco Gerini-Romagnoli, S. Nassar
A mean stress-independent lap shear fatigue model is proposed for Aluminum 2024 alloy Single Lap Joints (SLJ) that are bonded with ductile, polyurethane-based, adhesive. Fatigue data is generated in the High Cycle Fatigue range, for 4 values of mean stress and multiple levels of alternating load. Individual S-N curves are constructed, for each value of mean stress, and the results are statistically analyzed. A separate logarithmic regression of the entire pool of data is performed, considering maximum stress and fatigue life of the samples. The test data align along the same regression line. As a result, the amount of tests to perform for durability characterization of single lap joints bonded with ductile adhesive can potentially be reduced. High sampling frequency information of the displacement of the specimens during fatigue tests is periodically acquired and filtered. The creep-like curve describing the evolution of the mean displacement during the fatigue tests suggests that cold flow phenomena could trigger fatigue failure, rather than the propagation of a crack.
提出了一种基于韧性聚氨酯胶粘剂的2024铝合金单搭接接头(SLJ)的平均应力无关搭接剪切疲劳模型。在高周疲劳范围内生成4个平均应力值和多个交变载荷水平的疲劳数据。对每个平均应力值分别构造S-N曲线,并对结果进行统计分析。考虑到样品的最大应力和疲劳寿命,对整个数据池进行了单独的对数回归。测试数据沿着相同的回归线排列。因此,对使用韧性粘合剂粘合的单搭接接头的耐久性特性进行测试的数量可能会减少。对疲劳试验过程中试样位移的高采样频率信息进行周期性采集和过滤。蠕变曲线描述了疲劳试验期间平均位移的演变,表明冷流动现象可能引发疲劳破坏,而不是裂纹的扩展。
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引用次数: 0
IMECE2021 Front Matter IMECE2021前沿问题
The front matter for this proceedings is available by clicking on the PDF icon.
通过点击PDF图标可获得本次会议的主题。
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引用次数: 0
Corrosion Performance of Different Aluminum Alloy Deposits Fabricated by Lateral Friction Surfacing 不同侧面摩擦堆焊铝合金镀层的腐蚀性能
William Relue, Ebrahim Seidi, L. Hihara, Scott F. Miller
Friction surfacing technique is a thermo-mechanical approach for metallic deposition, suitable for a broad range of materials and applications. Friction surfacing can be employed for various industrial purposes such as coating, welding, repairing defective parts, surface hardening, and improving corrosion performance. In this technique, frictional heat generated at the interface of the consumable tool and substrate results in a severe plastic deformation at the end of the rod, enabling the deposition of a consumable material on the substrate surface. In this investigation, a novel method in friction surfacing, lateral friction surfacing, is employed to deposit the aluminum coatings. In this novel approach, the side of the consumable tool is pressed against the surface of the substrate, and the material transfer happens from the lateral surface of the tool. This technique provides extremely thin and smooth deposits, which are more consistent compared to the conventional approach of friction surfacing. Moreover, this technique enables fabricating of deposits in lower temperatures, lessening the thermal impacts on the microstructures and mechanical properties of the deposits. In this investigation plates of 1018 mild steel were partially coated with various aluminum alloys and corroded in an accelerated corrosion test chamber. The corrosion performance of the partially coated sample was evaluated by mass loss measurement. It was found that AA5086 offered the most corrosion protection. After 13 cycles of GM9540P test, equivalent to approximately 3½ years exposure at a mild/moderate marine site in Hawaii, almost all of the deposited aluminum was corroded off.
摩擦堆焊技术是一种热机械的金属沉积方法,适用于广泛的材料和应用。摩擦堆焊可用于各种工业用途,如涂覆、焊接、修复缺陷零件、表面硬化和改善腐蚀性能。在这种技术中,在消耗性工具和基材的界面处产生的摩擦热导致杆端发生严重的塑性变形,从而使消耗性材料沉积在基材表面。在本研究中,采用一种新的摩擦堆焊方法——侧向摩擦堆焊来沉积铝涂层。在这种新颖的方法中,消耗性工具的一侧被压在基材的表面上,材料从工具的侧面转移。这种技术提供了非常薄和光滑的沉积物,与传统的摩擦表面方法相比,它们更加一致。此外,该技术可以在较低的温度下制造沉积层,减少对沉积层微观结构和机械性能的热影响。在这项研究中,1018低碳钢板部分涂上各种铝合金,并在加速腐蚀试验箱中腐蚀。通过质量损失测量来评价部分涂覆试样的腐蚀性能。结果表明,AA5086的防腐性能最好。经过13轮GM9540P测试,相当于在夏威夷的一个轻度/中度海洋站点暴露大约3年半,几乎所有沉积的铝都被腐蚀掉了。
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引用次数: 0
Study on Tribological Behaviour of ZnO Nano Additives Suspended in SAE 20W-50 Engine Oil ZnO纳米添加剂在SAE 20W-50发动机润滑油中的摩擦学行为研究
Sherif Elsoudy, Sayed Y. Akl, A. Abdel‐Rehim, S. Salem
In internal combustion engines, significant power losses are directly related to the mechanical friction of engine parts. Therefore, controlling tribological performance for engine lubricants has a major role in limiting those losses. In this study, the tribological properties of traditional engine oil with nano ZnO and oleic acid (OA) as a surfactant have been analyzed. Three different concentrations of 0.2, 0.5 and 1 wt.% were investigated using a pin-on-disc tribometer, according to ASTM G-99 with boundary/mixed lubrication regimes. The generated friction and wear characteristics revealed a remarkable reduction in friction coefficient with a range of 8–10%. Analysis of SEM and EDX was conducted on the worn surfaces. Additionally, the colloidal stability of nano dispersion was performed through sedimentation, FTIR, and Zeta analyses.
在内燃机中,显著的功率损失与发动机部件的机械摩擦直接相关。因此,控制发动机润滑油的摩擦学性能对限制这些损失具有重要作用。研究了以纳米氧化锌和油酸为表面活性剂的传统发动机油的摩擦学性能。根据ASTM G-99标准,在边界/混合润滑条件下,使用针盘式摩擦计研究了三种不同浓度的0.2、0.5和1 wt.%。产生的摩擦和磨损特性显示摩擦系数显著降低,范围为8-10%。对磨损表面进行了SEM和EDX分析。此外,通过沉淀、FTIR和Zeta分析考察了纳米分散体的胶体稳定性。
{"title":"Study on Tribological Behaviour of ZnO Nano Additives Suspended in SAE 20W-50 Engine Oil","authors":"Sherif Elsoudy, Sayed Y. Akl, A. Abdel‐Rehim, S. Salem","doi":"10.1115/imece2021-66843","DOIUrl":"https://doi.org/10.1115/imece2021-66843","url":null,"abstract":"\u0000 In internal combustion engines, significant power losses are directly related to the mechanical friction of engine parts. Therefore, controlling tribological performance for engine lubricants has a major role in limiting those losses. In this study, the tribological properties of traditional engine oil with nano ZnO and oleic acid (OA) as a surfactant have been analyzed. Three different concentrations of 0.2, 0.5 and 1 wt.% were investigated using a pin-on-disc tribometer, according to ASTM G-99 with boundary/mixed lubrication regimes. The generated friction and wear characteristics revealed a remarkable reduction in friction coefficient with a range of 8–10%. Analysis of SEM and EDX was conducted on the worn surfaces. Additionally, the colloidal stability of nano dispersion was performed through sedimentation, FTIR, and Zeta analyses.","PeriodicalId":23837,"journal":{"name":"Volume 3: Advanced Materials: Design, Processing, Characterization, and Applications","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2021-11-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90421040","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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Volume 3: Advanced Materials: Design, Processing, Characterization, and Applications
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