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Volume 3: Advanced Materials: Design, Processing, Characterization, and Applications最新文献

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Implications of Statistical Spread to Experimental Analysis in a Novel Miniature Kolsky Bar 一种新型微型科尔斯基棒的统计传播对实验分析的影响
Thomas H. Hannah, Reuben H. Kraft, V. Martin, S. Ellis
Kolsky Bar systems are subjected to inherent system error as all measurement devices are. This is especially true in that as the bar diameter decreases, the system becomes more sensitive to errors such as friction and misalignment. In this work we present a technique for identifying and quantifying the error of a Kolsky system. We also present a method of generating statistically significant bounds for Kolsky systems so that anomalous or improperly executed experiments can be quantitatively identified. This method does not rely on the intuition of the experimentalist to identify an anomalous experiment. After presenting our method for error identification, a series of tests are performed on 2024Aluminum alloy samples. A method is then presented where the system error, as well as some error contributed by a variance in sample dimension, are removed from the calculated error related to the stress on the samples. The result shows the effective variance of the sample response is quite high in the elastic loading period, but reduces when plasticity dominates. This is attributed to the presence of high frequency content in the travelling elastic waves which cannot be accurately measured currently, but is effectively damped out when plastic deformation dominates.
与所有测量设备一样,科尔斯基棒系统也存在固有的系统误差。特别是当杆直径减小时,系统对摩擦和不对中等误差变得更加敏感。在这项工作中,我们提出了一种识别和量化科尔斯基系统误差的技术。我们还提出了一种为科尔斯基系统生成统计显著界限的方法,以便可以定量地识别异常或不正确执行的实验。这种方法不依赖于实验人员的直觉来识别异常实验。在提出误差识别方法后,对2024铝合金样品进行了一系列的测试。然后提出了一种方法,其中系统误差以及由样品尺寸方差引起的一些误差从与样品应力相关的计算误差中去除。结果表明:在弹性加载阶段,试样响应的有效方差较大,而在塑性加载阶段,有效方差减小;这是由于在行弹性波中存在高频内容,目前无法精确测量,但当塑性变形占主导地位时,高频内容可以有效地衰减掉。
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引用次数: 0
Numerical Simulation of Ampacity in Advanced Electrical Conductors 先进电导体中电流的数值模拟
Pouria Khanbolouki, M. Tehrani
Elevated temperature performance of advanced conductors are investigated with a one-dimensional joule heating model. Step-by-step development and validation of the ampacity prediction model are discussed and results from case studies are provided. A potential advantage of advanced electrical conductors is their relatively low density. Copper — as reference — is compared with carbon-based conductors and copper nanocomposites, on the basis of equivalent volume and equivalent weight. It is shown that while doped carbon nanotube (CNT) conductors may potentially result in an improved conductor compared with copper on a weight basis, ultra-conductive copper (UCC) can outperform copper on both volume and weight bases.
采用一维焦耳加热模型研究了先进导体的高温性能。讨论了电容量预测模型的逐步开发和验证,并提供了案例研究的结果。先进电导体的一个潜在优势是它们的密度相对较低。铜作为参考材料,在同等体积和同等重量的基础上,与碳基导体和铜纳米复合材料进行了比较。研究表明,虽然掺杂碳纳米管(CNT)导体在重量上可能比铜导体有潜在的改进,但超导铜(UCC)在体积和重量上都优于铜。
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引用次数: 0
Development of Fiber Structures for High Performance Heat Resistant Curtains 高性能耐热窗帘用纤维结构的研制
P. Araújo, J. Teixeira, Dionísio Silveira, Elisabete Silva, D. Soares, R. Fangueiro, M. Vilarinho
The protection of human life and goods assumes a growing concern in all forms of activities. The fire and smoke curtains have as main role to act as a physical barrier to prevent the fire from spreading between spaces as well as to staunch the smoke and heat transfer to adjacent areas. They can also be easily operated (opening and closing) causing a minimal interference with the flow of materials and humans within confines spaces, such as warehouses and industries, while providing adequate protection. Thus, there are a set of characteristics that these products must exhibit high fire protection, thermal resistance and gas impermeability. The classification of the heat resistance, described in the European Standard BS EN 1634-1: Fire resistance and smoke control tests for door, shutter and, openable window assemblies and elements of building hardware — fire resistance tests for doors, shutters and openable windows, is the procedure that allows determining the response of a product in contributing by its decomposition to a fire to which it is exposed, being according to three criteria: (i) integrity, (ii) insulation and (iii) radiation. Usually curtains are based on fiber-based structures which can be coated to enhance their protective capabilities. In addition, the fibrous structure can be tailored to optimize its behaviour using 2D and 3D complex architectures, with single or multiple materials. The performance assessment of the curtains regarding the aforementioned parameters is performed resorting to several experimental procedures that are detailed in the specific standards. The present paper reports the development of novel fibrous structures used for heat protection curtains. They are based on the various combinations of hybrid structures combining 2 or 3 different yarn materials. The tests are carried out in a purpose built oven that induces a steep temperature rate (approximately 600 °C in 5 min) on one side of the sample followed by a slower rate up to 950 °C in 60 min. The sample is placed under stress during the test in order to mimic that caused by its own weight. Thermocouples monitor the temperature on both sides of the sample and its integrity is assessed by both the occurrence of fabric rupture and smoke release due to ignition. Both the fabric integrity and the temperature on the back side of the sample are an indicator of its performance which follows the European Standard BS EN 13501-2: Fire classification of construction products and building elements. Classification using data from fire resistance tests, excluding ventilation services. From the results one can conclude that hybrid structures, including either basalt and glass fibers, are the most suitable.
在所有形式的活动中,对人的生命和财产的保护日益受到关注。防火和防烟帘的主要作用是充当物理屏障,防止火灾在空间之间蔓延,并阻止烟雾和热量传递到邻近区域。它们也可以很容易地操作(打开和关闭),对仓库和工业等有限空间内的物料和人员流动造成最小的干扰,同时提供足够的保护。因此,有一系列的特性,这些产品必须具有高的防火性,耐热性和气体不渗透性。欧洲标准BS EN 1634-1:门、百叶窗和可打开的窗户组件和建筑五金元件的耐火性和烟雾控制测试-门、百叶窗和可打开的窗户的耐火性测试中描述的耐热性分类是允许根据三个标准确定产品通过其分解对其暴露在火灾中的反应的程序:(i)完整性,(ii)绝缘性和(iii)辐射性。窗帘通常是基于纤维结构,可以涂上涂层以增强其防护能力。此外,纤维结构可以使用单一或多种材料定制2D和3D复杂结构,以优化其性能。关于上述参数的窗帘性能评估是通过几个实验程序进行的,具体标准中有详细说明。本文报道了用于防热窗帘的新型纤维结构的发展。它们是基于混合结构的各种组合,结合2或3种不同的纱线材料。测试在特制的烘箱中进行,该烘箱在样品的一侧诱导急剧升温(5分钟内约600°C),然后在60分钟内缓慢升温至950°C。在测试期间,样品置于应力下,以模拟由其自身重量引起的应力。热电偶监测样品两侧的温度,并通过织物破裂和因着火而释放烟雾的情况来评估其完整性。织物的完整性和样品背面的温度都是其性能的指标,符合欧洲标准BS EN 13501-2:建筑产品和建筑构件的防火分类。使用耐火测试数据进行分类,不包括通风设备。从结果可以得出结论,混合结构,包括玄武岩和玻璃纤维,是最合适的。
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引用次数: 0
On the Manufacturing Defects of Thermoplastic Carbon/Epoxy Composites Manufactured by Automated Tape Placement 热塑性碳/环氧复合材料制造缺陷的研究
T. Sebaey, N. O’Dowd
Thermoplastic composites are highly recommended for structural application, not only for their superior characteristics derived from the fiber and matrix materials but also for their recycling possibilities, which is a major issue in the today’s engineering practice. The manufacturing techniques for thermoplastics are different from those for the well-established thermoset composites. This paper addresses the quality of the thermoplastic composites by assessing the distribution of the fiber, the void contents and the waviness of the fibers, compared to the thermoset composites. IM7/PEEK and AS4/PA12 are the two thermoplastic composite systems used for this study, whereas, IM7/8552 is the thermoset composite used as reference. The specimens were examined using optical microscopy and computed tomography (CT) and the results were statistically treated using circular statistics. Compared to the IM7/8552 composite, the analysis reveals that the IM7/PEEK and AS4/PA12 composites, manufactured by ATP result in a higher volume of voids. On the other hand, ATP processing improves the alignment of the fibers, as the solidification process occurs while the fibers are in tension. The microscopy studies also show that the ATP manufactured composites have an area in between the different layers of tape with a low number of fibers, compared to the other areas.
热塑性复合材料被强烈推荐用于结构应用,不仅因为其纤维和基体材料的优越特性,而且因为其可循环利用的可能性,这是当今工程实践中的一个主要问题。热塑性塑料的制造技术不同于那些成熟的热固性复合材料。与热固性复合材料相比,本文通过评估纤维的分布、空隙含量和纤维的波纹度来解决热塑性复合材料的质量问题。IM7/PEEK和AS4/PA12是本研究中使用的两种热塑性复合材料体系,而IM7/8552是作为参考的热固性复合材料。使用光学显微镜和计算机断层扫描(CT)检查标本,并使用圆形统计对结果进行统计处理。分析表明,与IM7/8552复合材料相比,由ATP制备的IM7/PEEK和AS4/PA12复合材料具有更高的空隙体积。另一方面,ATP处理改善了纤维的排列,因为凝固过程发生在纤维处于张力状态时。显微镜研究还表明,与其他区域相比,ATP制造的复合材料在不同带层之间有一个纤维数量较少的区域。
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引用次数: 0
Initial Testing and Constitutive Modeling of Cellular Rubber Subjected to Large Strains and High Strain Rates 大应变和高应变率下多孔橡胶的初始试验和本构模型
James A. Bieler, B. Davis
In order to allow for the numerical modeling of impacts for the design of live fire facilities commonly used by military and law enforcement personnel against next generation and environmentally friendly ammunition currently in development, constitutive models for novel target materials must be developed. Many existing facilities are constructed from AR500 steel, coupled with a layer of cellular rubber to reduce impact velocities and contain projectile fragments. High strain rate models, such as the commonly used Johnson-Cook constitutive model, are widely available to characterize AR500 steel, but calibrated models do not currently exist to characterize the cellular rubber. This project seeks to address this shortfall and provide a suitable material model for designers of these facilities in order to ensure the safety of users and the public. Appropriate constitutive models that account for the large strain, high strain rates, and temperature effects experienced during ballistic events and the porosity of the material were researched and a plan developed for future materials testing. Three suitable models were selected for further analysis — A Non-Linear Elastic Model described by Johnson in his work with polyurethane coupled with a Mie-Gruneisen equation of state to account for the porosity of the material, an Osborn-Hull model developed for use with crushable solids, and the Holmquist-Johnson-Cook Model commonly used for cementitious materials.
为了能够对军事和执法人员常用的实弹设施的设计对目前正在开发的下一代和环境友好型弹药的影响进行数值模拟,必须开发新型靶材的本构模型。许多现有的设施都是用AR500钢材建造的,再加上一层多孔橡胶,以降低冲击速度并容纳弹丸碎片。高应变率模型,如常用的Johnson-Cook本构模型,广泛用于表征AR500钢,但目前还没有校准模型来表征多孔橡胶。本项目旨在解决这一不足,并为这些设施的设计师提供合适的材料模型,以确保用户和公众的安全。研究了考虑大应变、高应变率、弹道事件和材料孔隙率的温度效应的适当本构模型,并制定了未来材料测试的计划。选择了三个合适的模型进行进一步分析——Johnson在他的研究中描述了一个非线性弹性模型,该模型与Mie-Gruneisen状态方程相结合,用于解释材料的孔隙率,用于可破碎固体的Osborn-Hull模型,以及通常用于胶结材料的Holmquist-Johnson-Cook模型。
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引用次数: 0
Freeform 3D-Printing of Pure Ceramics 纯陶瓷的自由3d打印
M. Mahmoudi, Scott Burlison, S. Moreno, Majid Minary
Polymer derived ceramics (PDC’s) offer a unique opportunity to 3D-print ceramics; however, 3D printing of such polymers require it to be combined with specialized light-sensitive agents and layer-by-layer crosslinking using an optical beam due to their low viscosity. Here, three-dimensional printing of ceramics enabled by dispensing the preceramic polymer from a nozzle inside a yield stress fluid is being demonstrated. The printed parts are crosslinked in the same gel. After crosslinking process, the printed parts are taken out of the gel and prepared for high temperature pyrolysis process that converts the cured parts to ceramic. The specially designed gel was three orders of magnitude more viscous than the preceramic polymer at no shear, which provided a stable medium during the whole process for maintaining the shape of the printed material and prevented possible instabilities. The SEM images of the cross section of the specimens showed that the printed material was dense and without any apparent porosity or cracks. Statistical analysis on the mechanical properties of the printed preceramic polymer specimens revealed that the printed specimens had characteristic strength (∼257 MPa).
聚合物衍生陶瓷(PDC)为3d打印陶瓷提供了独特的机会;然而,由于这种聚合物的低粘度,3D打印需要将其与专门的光敏剂结合起来,并使用光束逐层交联。在这里,通过在屈服应力流体中的喷嘴分配预陶瓷聚合物来实现陶瓷的三维打印。打印的部件在同一凝胶中交联。交联处理后,将打印的部件从凝胶中取出,进行高温热解处理,将固化的部件转化为陶瓷。这种特殊设计的凝胶在没有剪切的情况下比预陶瓷聚合物的粘性高三个数量级,在整个过程中为保持打印材料的形状提供了稳定的介质,并防止了可能出现的不稳定性。试样截面的SEM图像显示,打印材料致密,无明显的孔隙和裂纹。对打印的预陶瓷聚合物样品的力学性能进行统计分析表明,打印的样品具有特征强度(~ 257 MPa)。
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引用次数: 0
On Numerical Modeling of Equal Channel Angular Extrusion of Ultra High Molecular Weight Polyethylene 超高分子量聚乙烯等通道角挤压的数值模拟
Kostiantyn Vasylevskyi, K. Miroshnichenko, Stanislav Buklovskyi, I. Tsukrov, Hannah Grover, D. V. Citters
Ultra high molecular weight polyethylene (UHMWPE) is widely used in biomedical applications, e.g. as a bearing surface in total joint arthroplasty. Recently, equal channel angular extrusion (ECAE) was proposed as a processing method to achieve higher molecular entanglement and superior mechanical properties of this material. Numerical modeling can be utilized to evaluate the influence of such important manufacturing parameters as the extrusion rate, temperature, geometry of the die, back pressure and friction effects in the ECAE of polyethylenes. In this paper we focus on the development of efficient FE models of ECAE for UHMWPE. We study the applicability of the available constitutive models traditionally used in polymer mechanics for UHMWPE, evaluate the importance of the proper choice of the friction parameters between the billet and the die, and compare the accuracy of predictions between 2D (plane strain) and 3D models. Our studies demonstrate that the choice of the constitutive model is extremely important for the accuracy of numerical modeling predictions. It is also shown that the friction coefficient significantly influences the punch force and that 2D plane strain assumption can become inaccurate in the presence of friction between the billet and the extrusion channel.
超高分子量聚乙烯(UHMWPE)广泛应用于生物医学领域,例如作为全关节置换术的承载面。最近,等通道角挤压(ECAE)被提出作为一种加工方法,以获得更高的分子纠缠度和优越的力学性能。数值模拟可以用来评价挤出速度、温度、模具几何形状、背压和摩擦效应等重要制造参数对聚乙烯ECAE的影响。本文的重点是开发超高分子量聚乙烯的高效有限元模型。我们研究了传统聚合物力学中可用的本构模型对超高分子量聚乙烯的适用性,评估了正确选择坯料与模具之间摩擦参数的重要性,并比较了二维(平面应变)模型和三维模型预测的准确性。我们的研究表明,本构模型的选择对数值模拟预测的准确性至关重要。研究还表明,摩擦系数对冲孔力有显著影响,在坯料与挤压通道存在摩擦的情况下,二维平面应变假设会变得不准确。
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引用次数: 0
Development of Manufacturing and Characterization Methods for Carbon Black-Based Conductive Polymer Composite Sensors 碳黑基导电聚合物复合传感器的制造与表征方法研究
Tyler B. Albright, J. Hobeck
This research details the process and methodology deployed to better understand the arrangement of colloidal carbon black (CB) nanoparticles in a spray-layer-by-layer (SLBL) manufactured conductive polymer composite (CPC). The effects of various SLBL parameters on the qualitative consistency and electromechanical performance of the resulting sensors are experimentally examined. Microscopy techniques are used to investigate the distribution and resulting CB structures of CPC films deposited on different types of substrates. Various substrate preparation methods and effects are discussed. Electrical characteristics of CPC films are investigated via deposition between copper electrode pairs on printed circuit boards. Practical applications of the characterized films are discussed along with future works regarding such sensors.
本研究详细介绍了为更好地了解胶态炭黑(CB)纳米颗粒在喷涂层逐层(SLBL)制造的导电聚合物复合材料(CPC)中的排列而采用的工艺和方法。实验研究了不同SLBL参数对传感器质量一致性和机电性能的影响。显微镜技术用于研究沉积在不同类型衬底上的CPC膜的分布和生成的CB结构。讨论了各种衬底的制备方法和效果。通过在印刷电路板上沉积铜电极对,研究了CPC薄膜的电特性。讨论了所表征薄膜的实际应用,以及有关这种传感器的未来工作。
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引用次数: 3
The Size Distribution of Cellulose Nanocrystals in the Variation of Acid-to-Microcellulose Crystals Ratio and Reaction Time Through Catalyzed Acid Hydrolysis 酸水解对纤维素纳米晶尺寸分布的影响及酸/微纤维素晶体比的变化
Yucheng Yang, F. Fabian, J. McKenzie, Kristyna Hyblova, Q. Ma
Literature has shown that cellulose nanocrystals (CNCs) which are produced through hydrochloric (HCl) acid hydrolysis catalyzed by inorganic chlorides can enhance the mechanical properties of organic polymers further than CNCs by pure HCl acid hydrolysis. The results have shown that the level of reinforcement may be negatively correlated to the dissociation constant of the inorganic chlorides. However, titanium tetrachloride’s dissociation constant is 1.3, lower than that of ferric chloride, 2.2, which is the lowest dissociation constant among the four inorganic chlorides that have been studied. Therefore, for this study, titanium tetrachloride was investigated along with ferric chloride. The only two variables in this study are reaction time and acid-to-microcellulose crystals (MCCs) ratio. The results of laser diffraction spectroscopy (LDS) show that the resultant solutions exhibit binomial size distributions which contain both MCCs and CNCs. At acid-to-MCCs ratio of 40 for ferric chloride, any increase in reaction time above 1.5 hours did not result in size reduction. The Fourier transform infrared (FTIR) spectroscopy results of CNCs showed that the catalyzed hydrolysis did not change the molecular structure of MCCs. The color of CNCs varies with increasing reaction time, but, based on the FTIR and LDS results, the color is not an indication of CNCs’ size nor their chemical composition.
文献表明,无机氯化物催化盐酸水解制备的纤维素纳米晶体(CNCs)比纯盐酸水解制备的纳米晶体更能提高有机聚合物的力学性能。结果表明,强化水平可能与无机氯化物的解离常数负相关。而四氯化钛的解离常数为1.3,低于氯化铁的2.2,是所研究的四种无机氯化物中解离常数最低的。因此,在本研究中,四氯化钛与氯化铁一起进行了研究。本研究中仅有的两个变量是反应时间和酸与微纤维素晶体(mcs)的比例。激光衍射光谱(LDS)结果表明,所得溶液具有二项尺寸分布,同时含有mcc和cnc。当氯化铁的酸与mcs比为40时,任何增加反应时间超过1.5小时都不会导致尺寸减小。CNCs的傅里叶红外光谱(FTIR)结果表明,催化水解没有改变MCCs的分子结构。cnc的颜色随着反应时间的增加而变化,但是,根据FTIR和LDS结果,颜色不是cnc尺寸或化学成分的指示。
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引用次数: 0
Heat Transfer Characteristics of 1-D Ferromagnetic Nanofluid 一维铁磁纳米流体的传热特性
Ali Imran Shiave, R. Mohan
Improving the efficiency of the cooling medium to increase productivity and decrease energy consumption is one of the biggest challenges in the current world. Industries, including transportation, manufacturing, and electronic devices, etc. need efficient thermal management and can benefit from the use of efficient cooling media. Industrial coolants i.e. water, ethylene glycol (EG), or mineral oils have long been used for heat transport though the low thermal conductivity (TC) of these coolants has made them inefficient options for high-performance operations. Metal nanofluids can be potential candidates to replace these inefficient coolants because of their superior thermal properties such as high thermal conductivity, diffusivity, and heat transfer coefficient compared to the base fluids. Nanofluids are a stable suspension of nanoparticles in base media which can offer better thermal conductivity and efficiency. However, preparing stable suspension is one of the major challenges of preparing nanofluids as nanoparticles can aggregate faster over time because of their high surface energy which in turn can have an adverse effect on thermal properties. So far, most research investigations have been done on 0-D nanofluids whereas 1-D nanostructure-based nanofluid study is still very limited. In this work, we have developed a suitable route to prepare novel water-based Cobalt nanowire nanofluids and studied their thermal conductivities. Our study shows that the prepared nanofluid is stable and the thermal conductivity is increased by up to 8.5% compared to base fluid (water).
提高冷却介质的效率以提高生产率和降低能耗是当今世界面临的最大挑战之一。包括交通运输、制造业和电子设备等行业需要高效的热管理,并且可以从高效冷却介质的使用中受益。工业冷却剂,如水、乙二醇(EG)或矿物油,长期以来一直用于热传输,尽管这些冷却剂的低导热性(TC)使它们成为高性能操作的低效选择。与基础流体相比,金属纳米流体具有优异的热性能,如高导热性、高扩散率和高传热系数,因此可以成为替代这些低效冷却剂的潜在候选者。纳米流体是一种稳定的纳米颗粒悬浮液,它可以提供更好的导热性和效率。然而,制备稳定的悬浮液是制备纳米流体的主要挑战之一,因为纳米颗粒由于其高表面能,随着时间的推移可以更快地聚集,而这反过来又会对热性能产生不利影响。迄今为止,大多数研究都是在零维纳米流体上进行的,而基于一维纳米结构的纳米流体研究仍然非常有限。在这项工作中,我们开发了一种合适的方法来制备新型水基钴纳米线纳米流体,并研究了它们的导热性。我们的研究表明,制备的纳米流体是稳定的,与基础流体(水)相比,导热系数提高了8.5%。
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引用次数: 0
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Volume 3: Advanced Materials: Design, Processing, Characterization, and Applications
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