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Use of biological oils for agricultural machinery 生物油在农业机械中的应用
Pub Date : 1900-01-01 DOI: 10.37204/0131-2189-2019-10-15
D. Zhuravel, D. Milko, A. Bondar
Purpose. Improvement of tribotechnical properties of organic oil to ensure the reliable operation of nodes and units of functional systems of mobile agricultural machinery.Methods. The methods of estimation of tribotechnical properties of lubricants of biological origin were used.Results. The methodology of improvement of tribotechnical properties of biological oil for mobile agricultural machinery is considered.As a result of the conducted researches it is established that materials that work in the environment of biological lubricants have the best resistance to wear, in addition, the wear in the environment of biological oils is practically independent of the tribosystem load. However, organic oil is prone to negative processes that lead to polymerization and oxidation. To improve the tribotechnical properties of organic oil, it is necessary to introduce special additives and additives in it, which will allow to level these processes.Conclusions.1. It is established that the use of blended oil is promising. The widespread use of vegetable oil in the production of lubricants will solve some of the complex environmental problems.2. The chemical and tribotechnical properties of organic oil are better than those of mineral oils, but they are inferior to the resistance to oxidation, so it is advisable to introduce multifunctional additives and additives to improve its basic characteristics. However, additives to organic oils have structural components of different origin, they are unsystematized and have no scientific justification to ensure the wear resistance of the surface layers of friction pairs of nodes and aggregates of mobile machinery.3. As a result of the researches it was established that the wear of the samples for friction steam “spool – the valve body” decreased in the environments: rapeseed oil by 62.5%, and with 1.0% by the addition of ICF-18 by 75%; of sunflower oil by 62.5%, and with 1.0% by the addition of MKF-18 by 80%.Keywords: agricultural technology, the reliability of functional systems, tribotechnical properties, metalplating additives, biological fluids, lubricants, units and aggregates.
目的。提高有机油摩擦学性能,保证移动农业机械功能系统节点和单元的可靠运行。对生物源润滑油的摩擦学性能进行了评价。研究了提高移动式农业机械用生物油摩擦学性能的方法。研究结果表明,在生物润滑油环境下工作的材料具有最佳的耐磨性,并且生物油环境下的磨损几乎与摩擦系统负载无关。然而,有机油容易发生导致聚合和氧化的负面过程。为了改善有机油脂的摩擦学性能,有必要在有机油脂中加入特殊的添加剂和添加剂,以使这些过程趋于均匀。结果表明,混合油的应用前景广阔。植物油在润滑油生产中的广泛使用将解决一些复杂的环境问题。有机油的化学性能和摩擦学性能优于矿物油,但在抗氧化性方面不如矿物油,因此宜引入多功能添加剂和添加剂来改善其基本特性。然而,有机油的添加剂具有不同来源的结构成分,它们不系统,没有科学的依据来保证移动机械节点和聚集体摩擦副的表面层的耐磨性。研究结果表明,摩擦蒸汽“阀芯-阀体”试样在菜籽油和添加ICF-18的环境下的磨损量分别降低了62.5%和75%;MKF-18对葵花籽油的增效率为62.5%,对1.0%的增效率为80%。关键词:农业技术,功能系统的可靠性,摩擦技术性能,金属镀层添加剂,生物流体,润滑剂,单元和聚集体。
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引用次数: 0
The use of cylindrical sieves to intensify the preliminary cleaning of grain material with a high contamination with plant residues 利用圆柱筛加强对植物残留物高污染的粮食物料的初步清洗
Pub Date : 1900-01-01 DOI: 10.37204/0131-2189-2022-15-10
Aneliak M. M M. M., Kuzmych A. Ya., Konoval O. O.
Purpose. The goal is to increase the efficiency of the process of primary processing of grain with high contamination and moisture by intensifying the process of preliminary cleaning of grain material using cylindrical sieves.Methods. Experimental studies of the operation of a cylindrical sieve were carried out on the basis of the methods of a planned experiment. Processing of the obtained data was carried out using the methods of regression analysis and mathematical statistics using a PC and software packages MathCad, Statistika, Microsoft Office Excel.Results. The results of studies of the process of preliminary cleaning of grain material with high contamination and moisture are presented. The parameters and modes of operation of the cylindrical sieve are substantiated. The separation capacity of the sieve is determined depending on the coefficient of the kinematic regime.Conclusions. The use of a cylindrical sieve with an inclined axis of rotation will intensify the process of separating grain material with high contamination and moisture, which can significantly increase the efficiency of machines for pre-treatment of grain material.Based on the research results, rational values of the index of the kinematical mode of movement of the cylindrical sieve were determined, at which the maximum intensity of grain sifting is observed. When separating weed grain material, it is in the range of 0.55–0.65.It has been established that the separation of the main part of the grain (within 0.8–0.9) from the straw impurities occurs on one meter of the cylindrical surface of the sieve. For complete cleaning of grain from straw impurities, the length of the sieve is two meters.Keywords separation of contaminated grain mixture, rotary cleaning device, seed cleaning.
目的。目的是通过加强柱筛对粮食原料的初步清洗过程,提高高污染和高水分粮食初级加工的效率。根据计划实验的方法,对圆筒筛的运行进行了实验研究。利用PC机和MathCad、statistica、Microsoft Office Excel.Results软件包,采用回归分析和数理统计的方法对所得数据进行处理。介绍了高污染、高水分谷物物料初步清洗工艺的研究结果。确定了圆筒筛的参数和工作方式。筛网的分离能力取决于运动状态的系数。采用倾斜旋转轴的圆柱筛,可以加强对高污染、高水分颗粒物料的分离过程,可以显著提高颗粒物料预处理机器的效率。根据研究结果,确定了筛筒运动方式指标的合理取值,在该值下可观察到最大的颗粒筛分强度。在分离杂草颗粒物料时,在0.55-0.65范围内。已经确定,颗粒的主要部分(0.8-0.9以内)与秸秆杂质的分离发生在筛筒表面1米处。为使谷物从秸秆杂质中完全清洗,筛子的长度为两米。杂粒分离;旋转清洗装置;种子清洗;
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引用次数: 0
Promising directions for the creation and use of technical means for weed control in the system of organic farming 有机农业系统中杂草控制技术手段的创造和应用前景广阔
Pub Date : 1900-01-01 DOI: 10.37204/0131-2189-2021-14-7
V. Adamchuk, M. Mintz, I. Savchenko, A. Boris, M. Gritsyshyn, P. A. Rykhlivskyi, I. K. Kasprovich, V. S. Galai
AnnotationPurpose. Reduction of labor costs for the production of organic vegetable products through the creation and use of new methods and techniques for weed control.Methods. Monographic, analytical, abstract-logical, structural modeling, design and manufacture of alternative technical means for the implementation of effective methods of weed control in the system of organic farming.Results. The main alternative methods and technical means for weed control in the system of organic farming in the world and in Ukraine are identified. Currently, alternative methods of weed control are weed control by flame, hot water and steam, and electropulse weed control. In fire cultivation, when the soil heating temperature does not exceed 70 °C, proteins in weed plants are damaged in the “thread” stage. In phase 4–6 the leaves, at the same temperature, destroy up to 90 %, and in the later phase of development – up to 75 % of weeds.Conclusions. An analysis of research and publications has shown that the use of known mechanical, thermal and electropulse weed control methods in various technological operations for growing crops will allow effective weed control in organic farming without the use of chemicals.The high-precision navigation system developed in the NSC “IAEE”, which is capable of carrying out a machine-tractor unit at a predetermined trajectory with a deviation of ±2 cm, will solve the problem of combating weeds in the ranks of vegetables and ingun crops in the system of organic farming.Keywords: organic farming, fire cultivation, weed control, steam and hot water, electropulse action.
AnnotationPurpose。通过创造和使用控制杂草的新方法和技术,降低有机蔬菜产品生产的人工成本。专著、分析、抽象逻辑、结构建模、设计和制造在有机农业系统中实施有效杂草控制方法的替代技术手段。确定了世界和乌克兰有机农业系统中杂草控制的主要替代方法和技术手段。目前,除草的替代方法有火焰除草、热水除草、蒸汽除草和电脉冲除草。在火栽培中,当土壤加热温度不超过70℃时,杂草植物中的蛋白质在“螺纹”阶段受到破坏。在第4-6阶段,在相同的温度下,叶片可消灭高达90%的杂草,在发育后期,可消灭高达75%的杂草。对研究和出版物的分析表明,在种植作物的各种技术操作中使用已知的机械、热和电脉冲杂草控制方法,可以在不使用化学品的情况下有效地控制有机农业的杂草。NSC“IAEE”研制的高精度导航系统,可使机耕机单元以±2厘米的预定轨迹运行,将解决有机农业系统中蔬菜和蔬菜作物梯队的除草问题。关键词:有机农业,火栽培,除草,蒸汽热水,电脉冲作用。
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引用次数: 1
Theoretical studies of the process of distribution of biomaterial on the surface of the field 生物材料在场表面分布过程的理论研究
Pub Date : 1900-01-01 DOI: 10.37204/0131-2189-2019-10-5
S. Maranda
Purpose. Improving the quality of resettlement through Trichogramma the establishment of rational modes of operation of the dosing and seeding device (DVP) of an unmanned aerial vehicle (UAV).Methods. Theoretical studies of the motion of a particle of the test material. Experimental studies using the method of planning a three-factor experiment, methods of statistical data processing.Results. On the basis of the analysis of trichogram resettlement means, the design of the dosing and seeding device of the unmanned aerial vehicle for trichogram resettlement was determined. As a result of the theoretical studies, the trajectory of motion of the particle of the test biomaterial was determined, which makes it possible to set the working width of the capture.According to the results of experimental studies, the quality of material distribution does not change significantly with increasing flight altitude. However, factors such as plant height and obstacles in the field must be taken into account, so flight altitudes of at least 5 m should be respected.Due to the air flow from the quadcopter propellers, the grip width is significantly reduced. Therefore, for qualitative distribution of biomaterial on the surface of the field, the distance between adjacent passages should be 6 m.Conclusions1.According to the results of theoretical calculations and experimental studies it is established that the flight altitude of an unmanned aerial vehicle during trichogram settlement should not be less than 5 m from the surface of the plant.2.The qualitative estimation of material distribution on the surface of the field depends on the flight speed, which should be within 3–5 m/s.3.The uniformity of distribution of biomaterials is greatly enhanced by the correct selection of the working width of the grip, which should be about 6 m.Keywords: dosing sowing device, ejector, unmanned aerial vehicle, biological protection of plants, reshaping of trichograms, norm of settlement, width of capture.
目的。通过赤眼蜂提高移民安置质量,建立无人机投药播种装置(DVP)的合理操作模式。试验材料中粒子运动的理论研究。实验研究采用三因素实验策划的方法,统计数据处理的方法。结果。在分析三角图移民方式的基础上,确定了无人机三角图移民给药播种装置的设计。通过理论研究,确定了测试生物材料的粒子运动轨迹,从而可以设置捕获的工作宽度。实验研究结果表明,随着飞行高度的增加,物料分布质量变化不明显。但是,必须考虑到植物高度和田间障碍物等因素,因此应尊重至少5米的飞行高度。由于气流从四轴飞行器螺旋桨,抓地力的宽度是显着减少。因此,为了使生物材料在场表面的定性分布,相邻通道之间的距离应为6 m。根据理论计算和试验研究的结果,确定了无人机在三角图沉降过程中的飞行高度应不小于离地表5 m。对场地表面物料分布的定性估计取决于飞行速度,应在3-5 m/s以内。正确选择握把的工作宽度为6 m左右,大大提高了生物材料分布的均匀性。关键词:喷施装置,喷射器,无人机,植物生物防护,毛状图重塑,沉降规范,捕获宽度
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引用次数: 1
Research of the windrow formation process of the non-grain part of the corn and sunflower crop during harvesting for energy purposes 以能源为目的,研究玉米和向日葵作物收割时非籽粒部分的成窗过程
Pub Date : 1900-01-01 DOI: 10.37204/0131-2189-2020-12-6
A. Kuzmych, M. Aneliak, O. Hrytsaka
AnnotationPurpose. Improving the harvesting efficiency of the non-grain part of the corn and sunflower crops for energy purposes by substantiation of technical means for the forming the windrows with increased linear mass.Methods. Analysis of technological processes of harvesting the non-grain part of the crop (NGP) of corn and sunflower, mathematical modeling of material distribution and the windrow formation of the non-grain part of the crop.Results. The analysis of harvesting technological processes of corn and sunflower NGP is carried out. The way of harvesting of the NGP which has passed through a combine thresher into the trailed hopper with the increased running weight windrow formation on the field edge is proved. The dependences of the sheer force of the crushed layer of the NGP by the vertical wall of the combine harvester's trailed hopper are obtained analytically. Numerical simulation of material distribution and windrow formation of the NGP was performed. The constructional-technological scheme and parameters of the trailed hopper-windrower of the combine harvester are substantiated.Conclusions. The efficiency of harvesting the NGP of corn and sunflower for energy purposes can be improved by collecting the crushed mass passing through the combine thresher into a trailed hopper and forming the windrows with increased linear mass at the edge of the field for drying out and subsequent lifting by serial balers.The structural and technological scheme of a trailed hopper-windrower for a combine with a folding conveyor has been developed based on the results of simulation the processes of moving the stalk masses of the NGP of corn and sunflower.It was found that, the windrow formation process proceeds stably when the height of the crushed material of the NGP of corn and sunflower in the hopper chamber is within 2.0–2.2 m, with the angle of inclination of the discarding conveyor to the vertical within 8–15 deg and the speed it movement within 3–4 m/s.Keywords: non-grain part of the crop of corn and sunflower, harvesting of non-grain part of the crop, windrow formation.
AnnotationPurpose。采用增加线质量的窗形成技术手段,提高玉米和向日葵能源作物非籽粒部分的收获效率。对玉米和向日葵非粒部作物收获工艺过程进行了分析,并对非粒部作物的物料分布和窗口形成进行了数学建模。对玉米、向日葵NGP的收获工艺流程进行了分析。证明了通过联合脱粒机进入拖尾料斗的玉米收获方式,并在田间边缘形成了增加运行重量的窗口。分析了联合收割机拖尾料斗垂直壁对破碎层的绝对力的依赖关系。对NGP的材料分布和窗口形成进行了数值模拟。确定了联合收割机拖尾斗风机的结构工艺方案和参数。通过将粉碎的质量通过联合脱粒机收集到拖尾料斗中,并在田地边缘形成线性质量增加的窗口,用于干燥和随后由系列打捆机提升,可以提高玉米和向日葵的NGP收割效率。根据对玉米和向日葵籽粒秸秆质量移动过程的仿真结果,提出了带折叠输送机的联合收割机拖尾斗风机的结构和工艺方案。研究发现,当玉米、向日葵NGP破碎物料在料仓内的高度在2.0 ~ 2.2 m范围内,出料输送机的倾斜角在8 ~ 15°范围内,出料输送机的运动速度在3 ~ 4 m/s范围内,出料窗形成过程较为稳定。关键词:玉米、向日葵非粒部作物;非粒部作物收获;
{"title":"Research of the windrow formation process of the non-grain part of the corn and sunflower crop during harvesting for energy purposes","authors":"A. Kuzmych, M. Aneliak, O. Hrytsaka","doi":"10.37204/0131-2189-2020-12-6","DOIUrl":"https://doi.org/10.37204/0131-2189-2020-12-6","url":null,"abstract":"Annotation\u0000Purpose. Improving the harvesting efficiency of the non-grain part of the corn and sunflower crops for energy purposes by substantiation of technical means for the forming the windrows with increased linear mass.\u0000Methods. Analysis of technological processes of harvesting the non-grain part of the crop (NGP) of corn and sunflower, mathematical modeling of material distribution and the windrow formation of the non-grain part of the crop.\u0000Results. The analysis of harvesting technological processes of corn and sunflower NGP is carried out. The way of harvesting of the NGP which has passed through a combine thresher into the trailed hopper with the increased running weight windrow formation on the field edge is proved. The dependences of the sheer force of the crushed layer of the NGP by the vertical wall of the combine harvester's trailed hopper are obtained analytically. Numerical simulation of material distribution and windrow formation of the NGP was performed. The constructional-technological scheme and parameters of the trailed hopper-windrower of the combine harvester are substantiated.\u0000Conclusions. The efficiency of harvesting the NGP of corn and sunflower for energy purposes can be improved by collecting the crushed mass passing through the combine thresher into a trailed hopper and forming the windrows with increased linear mass at the edge of the field for drying out and subsequent lifting by serial balers.\u0000The structural and technological scheme of a trailed hopper-windrower for a combine with a folding conveyor has been developed based on the results of simulation the processes of moving the stalk masses of the NGP of corn and sunflower.\u0000It was found that, the windrow formation process proceeds stably when the height of the crushed material of the NGP of corn and sunflower in the hopper chamber is within 2.0–2.2 m, with the angle of inclination of the discarding conveyor to the vertical within 8–15 deg and the speed it movement within 3–4 m/s.\u0000Keywords: non-grain part of the crop of corn and sunflower, harvesting of non-grain part of the crop, windrow formation.","PeriodicalId":253322,"journal":{"name":"Mehanization and electrification of agricultural","volume":"163 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132603294","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Analysis of the operation of pumps when used in biogas plants 沼气厂用泵的运行分析
Pub Date : 1900-01-01 DOI: 10.37204/0131-2189-2019-10-17
A. Skliar, R. Skliar
Purpose. Analyze the operation of pumps when used in biogas plants and the features of their use. Provide guidance on the use of different types of pumps, their advantages and disadvantages, and features of maintenance.Methods. In the analysis of different types of pumps the methods of system and comparative analysis, scientific generalizations and method of argumentation are used.Results. The article analyzes existing pump designs for pumping manure (substrate). The comparative characteristics of the following pumps, which are most commonly used in biogas plants, are given: centrifugal, eccentric auger and rotary piston. As a result of the analysis the characteristics of their application, advantages and disadvantages, variants of structures and features of maintenance were obtained.Conclusions. The choice of suitable pumps according to the capacity and characteristics depends largely on the substrates used, their degree of preparation and/or dry matter content. An analysis of existing designs has shown that the use of plunger pumps (especially rotary ones) has many advantages over centrifugal ones: the ability to work with viscous substrates, self-priming and more pressure stable, suitable for substrate dosing, easy to maintain.Keywords: pump, biogas plant, methane tank, substrate, sludge, dry matter, manure.
目的。分析沼气厂使用时泵的运行情况及其使用特点。提供不同类型泵的使用指导,它们的优点和缺点,以及维护的特点。在对不同类型的泵进行分析时,采用了系统分析和比较分析的方法,科学的归纳和论证的方法。本文分析了现有的抽粪(底)泵的设计。给出了沼气厂最常用的以下几种泵的比较特点:离心式、偏心螺旋泵和旋转活塞泵。分析了其应用特点、优缺点、结构变化及维修特点。根据容量和特性选择合适的泵在很大程度上取决于所使用的基材,其制备程度和/或干物质含量。对现有设计的分析表明,使用柱塞泵(特别是旋转泵)比离心泵有许多优点:能够与粘性基材一起工作,自吸和更稳定的压力,适合基材加药,易于维护。关键词:泵,沼气厂,沼气池,基质,污泥,干物质,粪肥
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引用次数: 0
Automation of temperature control of a heat generator with a fuzzy logic controller 用模糊控制器实现热发生器温度控制的自动化
Pub Date : 1900-01-01 DOI: 10.37204/0131-2189-2022-15-17
Kotov B. І., Stepanenko S. P., Hryshchenko V. O., Pantsir Y. I., Gerasimchuk I. D.
Purpose. Improving the quality of temperature control of a heat generating installation for air heating.Methods. The specificity of the issue under consideration determines the analytical method of research by formulating a mathematical model of the non-stationary thermal regime of the heat generator and calculating the parameters of the temperature controller based on fuzzy logic.Results. Analysis of the thermal effects of a heat generator with a heat exchanger, a physical model is determined and, on its basis, a mathematical model of non-stationary heat transfer in the elements of the heat generator design is formulated. The model is presented in the form of three partial differential equations. An approximate solution of the system of equations and generalized simplifications made it possible to determine the dynamic model by means of first-order aperiodic transfer functions with delay. Based on the identified model coefficients, a fuzzy controller rule base and an automatic temperature control system were created in two versions: with a typical PID controller and a fuzzy temperature controller. The analysis of transient processes of regulation of the automatic temperature control system was carried out.Conclusions. An analysis of the characteristics of the transient process of the automatic temperature control system revealed that the control time of a system with a fuzzy controller is less than in a system with a typical PID controller. Therefore, a fuzzy air temperature control system in a heat generator can be used to automate a significant class of heat generating devices.Keywords: heat generator, fuzzy controller, dynamic mode, mathematical model, production room.
目的。提高空气供热装置温度控制的质量。方法。所考虑问题的特殊性决定了研究的分析方法,即通过建立热发生器非平稳热态的数学模型,并基于模糊逻辑计算温控器的参数。分析了带换热器的热发生器的热效应,确定了物理模型,并在此基础上建立了热发生器设计要素中非稳态传热的数学模型。该模型以三个偏微分方程的形式表示。方程组的近似解和广义简化使得用一阶带时滞的非周期传递函数确定动力学模型成为可能。基于辨识出的模型系数,建立了模糊控制器规则库和温度自动控制系统,分别采用典型PID控制器和模糊温度控制器。对自动温控系统的暂态调节过程进行了分析。通过对温度自动控制系统瞬态过程特性的分析,表明采用模糊控制器的温度自动控制系统比采用典型PID控制器的温度自动控制系统的控制时间要短。因此,热发生器中的模糊空气温度控制系统可用于自动化一类重要的热产生装置。关键词:热发生器,模糊控制器,动态模式,数学模型,生产车间。
{"title":"Automation of temperature control of a heat generator with a fuzzy logic controller","authors":"Kotov B. І., Stepanenko S. P., Hryshchenko V. O., Pantsir Y. I., Gerasimchuk I. D.","doi":"10.37204/0131-2189-2022-15-17","DOIUrl":"https://doi.org/10.37204/0131-2189-2022-15-17","url":null,"abstract":"Purpose. Improving the quality of temperature control of a heat generating installation for air heating.\u0000Methods. The specificity of the issue under consideration determines the analytical method of research by formulating a mathematical model of the non-stationary thermal regime of the heat generator and calculating the parameters of the temperature controller based on fuzzy logic.\u0000Results. Analysis of the thermal effects of a heat generator with a heat exchanger, a physical model is determined and, on its basis, a mathematical model of non-stationary heat transfer in the elements of the heat generator design is formulated. The model is presented in the form of three partial differential equations. An approximate solution of the system of equations and generalized simplifications made it possible to determine the dynamic model by means of first-order aperiodic transfer functions with delay. Based on the identified model coefficients, a fuzzy controller rule base and an automatic temperature control system were created in two versions: with a typical PID controller and a fuzzy temperature controller. The analysis of transient processes of regulation of the automatic temperature control system was carried out.\u0000Conclusions. An analysis of the characteristics of the transient process of the automatic temperature control system revealed that the control time of a system with a fuzzy controller is less than in a system with a typical PID controller. Therefore, a fuzzy air temperature control system in a heat generator can be used to automate a significant class of heat generating devices.\u0000Keywords: heat generator, fuzzy controller, dynamic mode, mathematical model, production room.","PeriodicalId":253322,"journal":{"name":"Mehanization and electrification of agricultural","volume":"33 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"134327287","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
The engineering design of fermentation unit for microbial plant protection products small-scale manufacturing 微生物植保产品小规模生产发酵装置的工程设计
Pub Date : 1900-01-01 DOI: 10.37204/0131-2189-2021-13-6
V. Khodorchuk, V. Yaroshevsky
AnnotationPurpose. Fermentation unit development based of thin-walled bioreactors for microbial plant protection products manufacturing.Methods. System design technique, cost-effectiveness analysis, experimental proof and tests.Results. The fermentation unit was designed. It consists of upgraded industrial sterilizer for nutrient medium making and it further sterilization, two thin-walled fermenters, which could be run in two agitation modes: air bubbling and external loop circulation by pump. Equipment sterilization was substituted by disinfect cleaning and steaming. Air and water flows were sterilized by filtration and UV-radiation. Conclusions1. The engineering design of modern fermentation unit FU-500 with 500 dm3 per cycle capacity was developed, intended for further design documents development and also for using in investment projects.2. The design of cleaning and sterilization procedures support was worked out, specifically easy-removal piping system was employed; fermentation vessels were fitted with minimum amount of connecting sockets and had no prominent parts inside.3. In comparison with the fermentation complex CFM-420 the present engineering design permits technical and economical parameters significant improvement, in particular capacity increasing at 19 %, equipment weight decrease at 47 %, rated output power reduction at 69 % and 60 % operating aria save.Keywords: design, thin-walled fermenter, simplified sterilization, plant protection.
AnnotationPurpose。基于薄壁生物反应器的微生物植物保护产品生产发酵装置的研制。方法。系统设计技术,成本效益分析,实验证明和测试结果。设计了发酵装置。它由用于营养培养基制作和进一步灭菌的升级工业灭菌器和两个薄壁发酵罐组成,可采用空气鼓泡和泵外循环两种搅拌方式运行。设备灭菌以消毒清洗和蒸煮代替。空气和水流通过过滤和紫外线辐射消毒。Conclusions1。开发了现代发酵装置FU-500的工程设计,每循环容量为500 dm3,用于进一步的设计文件开发,也用于投资项目。设计了清洗和灭菌程序支持,具体采用易拆卸管路系统;发酵容器安装的连接插座数量最少,内部没有突出的部件。与发酵复合装置CFM-420相比,目前的工程设计在技术和经济参数上有了显著的改进,特别是产能增加19%,设备重量减少47%,额定输出功率减少69%,运行成本节省60%。关键词:设计,薄壁发酵罐,简化杀菌,植物保护。
{"title":"The engineering design of fermentation unit for microbial plant protection products small-scale manufacturing","authors":"V. Khodorchuk, V. Yaroshevsky","doi":"10.37204/0131-2189-2021-13-6","DOIUrl":"https://doi.org/10.37204/0131-2189-2021-13-6","url":null,"abstract":"Annotation\u0000Purpose. Fermentation unit development based of thin-walled bioreactors for microbial plant protection products manufacturing.\u0000Methods. System design technique, cost-effectiveness analysis, experimental proof and tests.\u0000Results. The fermentation unit was designed. It consists of upgraded industrial sterilizer for nutrient medium making and it further sterilization, two thin-walled fermenters, which could be run in two agitation modes: air bubbling and external loop circulation by pump. Equipment sterilization was substituted by disinfect cleaning and steaming. Air and water flows were sterilized by filtration and UV-radiation. \u0000Conclusions\u00001. The engineering design of modern fermentation unit FU-500 with 500 dm3 per cycle capacity was developed, intended for further design documents development and also for using in investment projects.\u00002. The design of cleaning and sterilization procedures support was worked out, specifically easy-removal piping system was employed; fermentation vessels were fitted with minimum amount of connecting sockets and had no prominent parts inside.\u00003. In comparison with the fermentation complex CFM-420 the present engineering design permits technical and economical parameters significant improvement, in particular capacity increasing at 19 %, equipment weight decrease at 47 %, rated output power reduction at 69 % and 60 % operating aria save.\u0000Keywords: design, thin-walled fermenter, simplified sterilization, plant protection.","PeriodicalId":253322,"journal":{"name":"Mehanization and electrification of agricultural","volume":"229 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132819856","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Modeling of performance in estimation of design parameters transport-technological machines 运输工艺机械设计参数估计中的性能建模
Pub Date : 1900-01-01 DOI: 10.37204/0131-2189-2019-10-23
P. Vitrukh
Purpose. Reduction of costs and increase of productivity of use of transport-technological machines.Methods. Analytical.Results. The above dependencies for the calculation of productivity can be used at different stages of development and design of transport technology machines (TTM) make it possible to reduce costs.Conclusions. The above dependencies for the calculation of performance can be used at various stages of the development and design of TTM. In particular, it is advisable to use dependencies to evaluate the implementation of the design parameters of the TTM, since cycle performance is most sensitive to the parameters. In addition, the value Wц is the maximum achievable performance for some fixed values of the design parameters (ВР, Vк), characteristics (Vp, Qs, Rn) and conditions ( г, Q3, l4.1). It is advisable to use operational productivity for comparison of different variants of execution of TTM, since its value is influenced not only by design parameters and characteristics, but also by technological and technical reliability, operational manufacturability, organizational and technical factors.Keywords: operational productivity, transport and technological machine, development and design, comparative assessment.
目的。使用运输技术机器降低成本,提高生产率。方法。Analytical.Results。上述计算生产率的依赖关系可用于运输技术机器(TTM)的开发和设计的不同阶段,使降低成本成为可能。上述计算性能的依赖关系可用于TTM开发和设计的各个阶段。特别是,建议使用依赖关系来评估TTM设计参数的实现,因为周期性能对参数最敏感。另外,在设计参数(ВР, v)、特性(Vp, Qs, Rn)和条件(vm, Q3, l4.1)的某些固定值下,值wx是可达到的最大性能。建议使用操作生产率来比较执行TTM的不同变体,因为其值不仅受设计参数和特征的影响,还受技术和技术可靠性、操作可制造性、组织和技术因素的影响。关键词:作业生产率,运输工艺机械,开发设计,比较评价。
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引用次数: 0
To the mathematical model of the process of contact heating of seeds in vacuum 建立了真空中种子接触加热过程的数学模型
Pub Date : 1900-01-01 DOI: 10.37204/0131-2189-2021-14-10
V. Shvydia
AnnotationPurpose. To increase the degree of adequacy of the mathematical model of contact heating of seeds in a vacuum due to the refinement of the overall coefficient of thermal conductivity.Methods. The study of the mathematical model of the process of contact heating of seeds in vacuum was carried out using the methods of optical physics, planimetry, thermal physics. Mathematical dependencies were developed using algebraic transformations. The analysis of the obtained mathematical dependencies was carried out by the methods of technical analysis and graphic-analytical methods by comparing the graphs of the seed heating kinetics.Results. The total heat flow in the vacuum chamber, which exits the heating surface and is divided into two flows, has been studied, one of them transfers heat due to heat conduction through the touch of seeds with a heating surface and between themselves, and the second transfers heat through radiation in the cavities between the seeds. Calculation formulas for these heat fluxes have been developed, through which the formula for calculating the total thermal conductivity coefficient has been determined. This formula shows that the overall thermal conductivity is less than the theoretical value and depends on the equivalent seed diameter and seed characteristics.Conclusions. It has been established that the total thermal conductivity coefficient of seeds is less than the theoretical one due to voids between seeds, in which the heat of less heated layers propagates through radiation. The loss of thermal energy in the voids between the seeds increase the duration of the heating process and depend on the equivalent diameter of the seeds, the degree of blackness and the difference between the initial temperatures of the seeds and the heating surface.Keywords: seeds, contact heating, seed temperature, thermal conductivity, radiation, heat flux, heating surface, equivalent diameter, space between seeds.
AnnotationPurpose。通过对总导热系数的改进,提高了真空中种子接触加热数学模型的充分性。运用光学物理、平面测量学、热物理等方法,对真空中种子接触加热过程的数学模型进行了研究。数学依赖关系是用代数变换发展起来的。通过对种子加热动力学图形的比较,采用技术分析和图形分析的方法对得到的数学相关性进行了分析。研究了从受热面流出的真空室的总热流,将其分为两流,其中一流是通过与受热面接触以及种子之间的热传导来传递热量,另一流是通过种子之间的腔体中的辐射来传递热量。建立了这些热流的计算公式,并由此确定了总导热系数的计算公式。由公式可知,总导热系数小于理论值,取决于种子的等效直径和种子的特性。已经确定种子的总导热系数小于理论值,这是由于种子之间存在空隙,其中受热较少的层的热量通过辐射传播。在种子之间的空隙中热能的损失增加了加热过程的持续时间,这取决于种子的等效直径、黑度以及种子与受热面的初始温度之差。关键词:种子,接触加热,种子温度,导热系数,辐射,热流密度,受热面,等效直径,种子间距。
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Mehanization and electrification of agricultural
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