Electrolytic water splitting for hydrogen production remains a significant challenge, highlighting the urgent need for high-performance and economically viable electrocatalysts for the hydrogen evolution reaction (HER). In this study, a Ni2P/CoSe Mott–Schottky heterojunction was fabricated on carbon fiber paper (CFP), serving as an efficient HER electrocatalyst in alkaline media. The radially aligned CoSe hollow nanoneedles enable the uniform anchoring of Ni2P quantum dots, forming tightly coupled heterointerfaces between discrete quantum domains and the conductive scaffold, thereby increasing the density of interfacial active sites. Discretely dispersed semiconducting Ni2P on metallic CoSe induces interfacial charge polarization via quantum confinement effects, thereby generating a strong built-in electric field (BIEF) at the interface that drives electron transfer from Ni2P to CoSe. This field promotes interfacial charge redistribution and intrinsically activates the catalytic sites. Density functional theory (DFT) calculation reveals that interfacial charge redistribution between Ni2P and CoSe generates electron-deficient Ni sites and electron-rich Co sites, which respectively optimize H2O adsorption/dissociation and H* adsorption, thereby enhancing the HER activity. As a result, the 2-Ni2P/CoSe/CFP catalyst exhibits outstanding HER performance with a low overpotential of 186 mV at 1000 mA cm–2 and <1% loss after 300 h. Using 2-Ni2P/CoSe/CFP as the cathode, an AEM-WE device exhibits a low cell voltage of 1.74 V at 1000 mA cm–2 and a long-term stability for 500 h.
电解水裂解制氢仍然是一个重大挑战,迫切需要高性能和经济可行的析氢反应(HER)电催化剂。本研究在碳纤维纸(CFP)上制备了Ni2P/CoSe Mott-Schottky异质结,作为碱性介质中高效的HER电催化剂。径向排列的CoSe空心纳米针能够均匀锚定Ni2P量子点,在离散量子域和导电支架之间形成紧密耦合的异质界面,从而增加界面活性位点的密度。金属CoSe上离散分散的半导体Ni2P通过量子约束效应诱导界面电荷极化,从而在界面处产生强大的内置电场(BIEF),驱动电子从Ni2P向CoSe转移。该场促进了界面电荷的重新分配,并从本质上激活了催化位点。密度泛函理论(DFT)计算表明,Ni2P和CoSe之间的界面电荷重分配产生了缺电子的Ni位点和富电子的Co位点,分别优化了H2O吸附/解离和H*吸附,从而提高了HER活性。结果表明,2-Ni2P/CoSe/CFP催化剂表现出优异的HER性能,在1000 mA cm-2时过电位为186 mV, 300 h后损耗为<;1%。使用2-Ni2P/CoSe/CFP作为阴极,AEM-WE器件在1000 mA cm-2时电池电压低至1.74 V,长期稳定性为500 h。
{"title":"Ni2P/CoSe Mott–Schottky Heterointerfaces with Electron Redistribution for Alkaline Hydrogen Evolution at Ampere-Level Current Densities","authors":"Xuetong Wang, , , Wenwen Zheng, , , Jinjie Fang, , , Jiaxia Zhou, , , Xiaoman Tang, , , Meng Zhao, , , Haozong Zhong, , , Guojing Wang*, , , Xiaojie Li*, , and , Yuanzhi Zhu*, ","doi":"10.1021/acssuschemeng.5c09260","DOIUrl":"10.1021/acssuschemeng.5c09260","url":null,"abstract":"<p >Electrolytic water splitting for hydrogen production remains a significant challenge, highlighting the urgent need for high-performance and economically viable electrocatalysts for the hydrogen evolution reaction (HER). In this study, a Ni<sub>2</sub>P/CoSe Mott–Schottky heterojunction was fabricated on carbon fiber paper (CFP), serving as an efficient HER electrocatalyst in alkaline media. The radially aligned CoSe hollow nanoneedles enable the uniform anchoring of Ni<sub>2</sub>P quantum dots, forming tightly coupled heterointerfaces between discrete quantum domains and the conductive scaffold, thereby increasing the density of interfacial active sites. Discretely dispersed semiconducting Ni<sub>2</sub>P on metallic CoSe induces interfacial charge polarization via quantum confinement effects, thereby generating a strong built-in electric field (BIEF) at the interface that drives electron transfer from Ni<sub>2</sub>P to CoSe. This field promotes interfacial charge redistribution and intrinsically activates the catalytic sites. Density functional theory (DFT) calculation reveals that interfacial charge redistribution between Ni<sub>2</sub>P and CoSe generates electron-deficient Ni sites and electron-rich Co sites, which respectively optimize H<sub>2</sub>O adsorption/dissociation and H* adsorption, thereby enhancing the HER activity. As a result, the 2-Ni<sub>2</sub>P/CoSe/CFP catalyst exhibits outstanding HER performance with a low overpotential of 186 mV at 1000 mA cm<sup>–2</sup> and <1% loss after 300 h. Using 2-Ni<sub>2</sub>P/CoSe/CFP as the cathode, an AEM-WE device exhibits a low cell voltage of 1.74 V at 1000 mA cm<sup>–2</sup> and a long-term stability for 500 h.</p>","PeriodicalId":25,"journal":{"name":"ACS Sustainable Chemistry & Engineering","volume":"14 5","pages":"2359–2369"},"PeriodicalIF":7.3,"publicationDate":"2026-01-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146057123","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-27DOI: 10.1021/acssuschemeng.5c12381
Zahra Najafi, and , Leyla Nesrin Kahyaoglu*,
Multifunctional and biodegradable smart packaging films were developed here using pectin, phycocyanin rich Spirulina (PCS) extract and citric acid derived carbon dots (CDs). The physicochemical, active and intelligent properties of the films were systematically examined as a function of CD concentration. Incorporation of CDs enhanced tensile strength from 10.88 to 17.70 MPa, increased crystallinity and thermal stability and maintained high biodegradability (above 80% mass loss after 28 days in soil). The addition of CD enhanced antioxidant activity (from 12.8% to 39.5% ABTS scavenging) and imparted concentration dependent antimicrobial activity against E. coli and S. aureus. The PCSP/CD12.5 film displayed a distinct colorimetric response to ammonia vapor, displaying a linear ΔE–NH3 correlation (R2 = 0.93) within the range of 0–50 mg N/100 g and a detection limit of 9.04 mg N/100 g, and exhibited colorimetric stability over two months of storage. In real food trials, the PCSP/CD12.5 film enabled effective visual tracking of fish freshness at 23 °C with color changes closely correlating to increases in TVB-N (from 13.3 to 36.2 mg N/100 g) and TVC (from 4.5 to 7.4 log cfu/g) during storage. These results demonstrate that PCSP/CD films effectively integrate active and intelligent functionalities thereby extending the application of pigment and protein complexes.
{"title":"Sensing of Fish Freshness Using Smart Pectin Films Incorporated with Spirulina Extract and Carbon Dots","authors":"Zahra Najafi, and , Leyla Nesrin Kahyaoglu*, ","doi":"10.1021/acssuschemeng.5c12381","DOIUrl":"10.1021/acssuschemeng.5c12381","url":null,"abstract":"<p >Multifunctional and biodegradable smart packaging films were developed here using pectin, phycocyanin rich <i>Spirulina</i> (PCS) extract and citric acid derived carbon dots (CDs). The physicochemical, active and intelligent properties of the films were systematically examined as a function of CD concentration. Incorporation of CDs enhanced tensile strength from 10.88 to 17.70 MPa, increased crystallinity and thermal stability and maintained high biodegradability (above 80% mass loss after 28 days in soil). The addition of CD enhanced antioxidant activity (from 12.8% to 39.5% ABTS scavenging) and imparted concentration dependent antimicrobial activity against <i>E. coli</i> and <i>S. aureus</i>. The PCSP/CD12.5 film displayed a distinct colorimetric response to ammonia vapor, displaying a linear Δ<i>E</i>–NH<sub>3</sub> correlation (<i>R</i><sup>2</sup> = 0.93) within the range of 0–50 mg N/100 g and a detection limit of 9.04 mg N/100 g, and exhibited colorimetric stability over two months of storage. In real food trials, the PCSP/CD12.5 film enabled effective visual tracking of fish freshness at 23 °C with color changes closely correlating to increases in TVB-N (from 13.3 to 36.2 mg N/100 g) and TVC (from 4.5 to 7.4 log cfu/g) during storage. These results demonstrate that PCSP/CD films effectively integrate active and intelligent functionalities thereby extending the application of pigment and protein complexes.</p>","PeriodicalId":25,"journal":{"name":"ACS Sustainable Chemistry & Engineering","volume":"14 5","pages":"2661–2675"},"PeriodicalIF":7.3,"publicationDate":"2026-01-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146057125","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
In recent years, extensive research has been devoted to the synthesis or modification of epoxy resins from biomass-derived feedstocks. However, realizing closed-loop recyclability, using fully renewable raw materials, and preserving key material properties remain open and persistent challenges in epoxy resin development. Herein, we propose a strategy involving the use of biomass-derived tung oil (TO) as the primary raw material and employing dynamic covalent ester-exchange chemistry to prepare a highly mechanically robust, recyclable, and reprocessable tung oil epoxy resin (ECAT-ME) vitrimer. The ECAT-ME vitrimer consists of a covalent adaptable network based on an associative mechanism, exhibiting tensile and compressive strengths of 11.87 and 17.45 MPa, respectively. Following six pulverization–melting–cooling cycles, the material retained tensile and compressive strengths of 6.99 and 8.92 MPa, respectively. This recyclable, high-performance biobased epoxy resin lays the foundation for the sustainable development of functional composites.
{"title":"Recyclable and Reprocessable Tung Oil-Based Epoxy Resin with High Mechanical Strength","authors":"Yinghao Wu, , , Xin Zhao, , , Chunlei Jiao, , , Haigang Wang, , , Ming Wei, , , Jian Li, , , Yanjun Xie, , and , Shaoliang Xiao*, ","doi":"10.1021/acssuschemeng.5c10423","DOIUrl":"10.1021/acssuschemeng.5c10423","url":null,"abstract":"<p >In recent years, extensive research has been devoted to the synthesis or modification of epoxy resins from biomass-derived feedstocks. However, realizing closed-loop recyclability, using fully renewable raw materials, and preserving key material properties remain open and persistent challenges in epoxy resin development. Herein, we propose a strategy involving the use of biomass-derived tung oil (TO) as the primary raw material and employing dynamic covalent ester-exchange chemistry to prepare a highly mechanically robust, recyclable, and reprocessable tung oil epoxy resin (ECAT-ME) vitrimer. The ECAT-ME vitrimer consists of a covalent adaptable network based on an associative mechanism, exhibiting tensile and compressive strengths of 11.87 and 17.45 MPa, respectively. Following six pulverization–melting–cooling cycles, the material retained tensile and compressive strengths of 6.99 and 8.92 MPa, respectively. This recyclable, high-performance biobased epoxy resin lays the foundation for the sustainable development of functional composites.</p>","PeriodicalId":25,"journal":{"name":"ACS Sustainable Chemistry & Engineering","volume":"14 5","pages":"2419–2428"},"PeriodicalIF":7.3,"publicationDate":"2026-01-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146057124","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-27DOI: 10.1021/acssuschemeng.5c12173
Ruoqing Sun, Guanghui Zhou, Ying Liu, Haiguang Gao, Juan Xu, Jianyu Cao, Yonggang Wang
Redox flow batteries (RFBs) are a promising technology for large-scale energy storage due to their decoupled power and energy architecture, high scalability, and safety. Redox-active organic materials (ROMs) have emerged as promising candidates for RFB applications due to their molecular diversity, structural flexibility, cost effectiveness, and environmental compatibility. However, the sluggish kinetics of promising ROMs like methyl viologen (MV) on conventional carbon felt (CF) electrodes remain a critical bottleneck, necessitating the development of highly active electrocatalysts. Herein, we report the development of a novel nanostructured copper-on-carbon-felt composite (Cu@CF) electrode fabricated via a facile electrodeposition method incorporating organic additives. The Cu@CF electrode significantly enhances the intrinsic kinetic rate constant (k0) of the MV redox reaction by approximately 3-fold compared to that of pristine CF, demonstrating its superior intrinsic catalytic capability. An MV//N,N,N-2,2,6,6-heptamethylpiperidinyl-oxy-4-ammonium (TEMPTMA) aqueous organic redox flow battery (AORFB) full cell assembled using Cu@CF as the anode catalyst demonstrates substantially enhanced performance metrics, including remarkably low area-specific resistance (ASR), higher discharge capacity (85.1% utilization at 30 mA cm–2), a maximum power density of 235.4 mW cm–2 (46% higher than the CF cell), and excellent energy efficiency (EE) of 79.7% at 80 mA cm–2. Furthermore, this Cu@CF cell exhibits superior long-term stability over 500 cycles, maintaining an average EE of 78.52% and effectively suppressing undesirable side reactions like dimerization and disproportionation of MV+• (the reduced state of MV2+). This work establishes Cu@CF as a high-performance, durable, and low-cost electrocatalyst, offering a practical strategy to advance viologen-based AORFB technology.
氧化还原液流电池(rfb)由于其解耦的功率和能量结构、高可扩展性和安全性,是一种很有前途的大规模储能技术。氧化还原活性有机材料(ROMs)由于其分子多样性、结构灵活性、成本效益和环境相容性而成为RFB应用的有希望的候选者。然而,像甲基紫素(MV)这样有前途的rom在传统碳毡(CF)电极上的缓慢动力学仍然是一个关键的瓶颈,需要开发高活性的电催化剂。在此,我们报告了一种新型纳米结构碳上铜毡复合材料(Cu@CF)电极的开发,该电极通过结合有机添加剂的简易电沉积方法制造。Cu@CF电极显著提高了MV氧化还原反应的本然动力学速率常数k0,比原始CF提高了约3倍,显示了其优越的本然催化能力。使用Cu@CF作为阳极催化剂组装的MV//N,N,N-2,2,6,6-七甲基piperidyl -氧-4-铵(TEMPTMA)水相有机氧化还原液流电池(AORFB)全电池表现出显著增强的性能指标,包括极低的面积比电阻(ASR),更高的放电容量(30 mA cm-2时利用率为85.1%),最大功率密度为235.4 mW cm-2(比CF电池高46%),以及80 mA cm-2时79.7%的优异能效(EE)。此外,这种Cu@CF电池在500次循环中表现出优异的长期稳定性,保持78.52%的平均EE,并有效抑制MV+•(MV2+的还原状态)的二聚化和歧化等不良副反应。这项工作确立了Cu@CF作为一种高性能、耐用、低成本的电催化剂,为推进基于viologen的AORFB技术提供了一种实用的策略。
{"title":"Nanostructured Copper@Carbon Fiber Composite as an Advanced Anode Catalyst in High-Performance Aqueous Viologen Flow Batteries","authors":"Ruoqing Sun, Guanghui Zhou, Ying Liu, Haiguang Gao, Juan Xu, Jianyu Cao, Yonggang Wang","doi":"10.1021/acssuschemeng.5c12173","DOIUrl":"https://doi.org/10.1021/acssuschemeng.5c12173","url":null,"abstract":"Redox flow batteries (RFBs) are a promising technology for large-scale energy storage due to their decoupled power and energy architecture, high scalability, and safety. Redox-active organic materials (ROMs) have emerged as promising candidates for RFB applications due to their molecular diversity, structural flexibility, cost effectiveness, and environmental compatibility. However, the sluggish kinetics of promising ROMs like methyl viologen (MV) on conventional carbon felt (CF) electrodes remain a critical bottleneck, necessitating the development of highly active electrocatalysts. Herein, we report the development of a novel nanostructured copper-on-carbon-felt composite (Cu@CF) electrode fabricated via a facile electrodeposition method incorporating organic additives. The Cu@CF electrode significantly enhances the intrinsic kinetic rate constant (<i>k</i><sup>0</sup>) of the MV redox reaction by approximately 3-fold compared to that of pristine CF, demonstrating its superior intrinsic catalytic capability. An MV//<i>N</i>,<i>N</i>,<i>N</i>-2,2,6,6-heptamethylpiperidinyl-oxy-4-ammonium (TEMPTMA) aqueous organic redox flow battery (AORFB) full cell assembled using Cu@CF as the anode catalyst demonstrates substantially enhanced performance metrics, including remarkably low area-specific resistance (ASR), higher discharge capacity (85.1% utilization at 30 mA cm<sup>–2</sup>), a maximum power density of 235.4 mW cm<sup>–2</sup> (46% higher than the CF cell), and excellent energy efficiency (EE) of 79.7% at 80 mA cm<sup>–2</sup>. Furthermore, this Cu@CF cell exhibits superior long-term stability over 500 cycles, maintaining an average EE of 78.52% and effectively suppressing undesirable side reactions like dimerization and disproportionation of MV<sup>+•</sup> (the reduced state of MV<sup>2+</sup>). This work establishes Cu@CF as a high-performance, durable, and low-cost electrocatalyst, offering a practical strategy to advance viologen-based AORFB technology.","PeriodicalId":25,"journal":{"name":"ACS Sustainable Chemistry & Engineering","volume":"10 1","pages":""},"PeriodicalIF":8.4,"publicationDate":"2026-01-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146089919","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-26DOI: 10.1021/acssuschemeng.5c11948
Christophe Vos, , , Galahad O’Rourke, , and , Dirk De Vos*,
The chemical recycling of chlorinated plastics is industrially challenging due to the release of corrosive HCl and char formation. In this work, a novel upcycling route for chlorinated plastics, including polyvinyl chloride (PVC), polyvinylidene chloride (PVDC), and chlorinated polyethylene (CPE), is developed. When ZnCl2-catalyzed dehydrochlorination (DHC) is combined with tandem DHC-hydrogenation, using a homogeneous Ru hydrogenation catalyst and metal oxides as a HCl trap, each plastic type can be selectively converted into an unsaturated polyolefin (UPO), which can be chemically split via metathesis. By rational design of reaction conditions, CPE (25 or 35 m% Cl) as a model substrate, a PVDC–PVC copolymer (66 m% Cl) and PVC (57 m% Cl) were consecutively converted into partially and fully dechlorinated UPOs. Both of these UPO products contained −CH2–CH2–sequences and up to 11 double bonds per 100 carbons. They were chemically split into α,ω-dienes using a second-generation Grubbs catalyst. Via this procedure, chlorinated plastics can be converted into valuable chemical building blocks, while the released HCl is sequestered.
{"title":"Chemical Upcycling of Waste Chlorinated Plastics into α,ω-Dienes via Consecutive Dehydrochlorination-Hydrogenation with HCl Trapping and Metathesis","authors":"Christophe Vos, , , Galahad O’Rourke, , and , Dirk De Vos*, ","doi":"10.1021/acssuschemeng.5c11948","DOIUrl":"10.1021/acssuschemeng.5c11948","url":null,"abstract":"<p >The chemical recycling of chlorinated plastics is industrially challenging due to the release of corrosive HCl and char formation. In this work, a novel upcycling route for chlorinated plastics, including polyvinyl chloride (PVC), polyvinylidene chloride (PVDC), and chlorinated polyethylene (CPE), is developed. When ZnCl<sub>2</sub>-catalyzed dehydrochlorination (DHC) is combined with tandem DHC-hydrogenation, using a homogeneous Ru hydrogenation catalyst and metal oxides as a HCl trap, each plastic type can be selectively converted into an unsaturated polyolefin (UPO), which can be chemically split via metathesis. By rational design of reaction conditions, CPE (25 or 35 m% Cl) as a model substrate, a PVDC–PVC copolymer (66 m% Cl) and PVC (57 m% Cl) were consecutively converted into partially and fully dechlorinated UPOs. Both of these UPO products contained −CH<sub>2</sub>–CH<sub>2</sub>–sequences and up to 11 double bonds per 100 carbons. They were chemically split into α,ω-dienes using a second-generation Grubbs catalyst. Via this procedure, chlorinated plastics can be converted into valuable chemical building blocks, while the released HCl is sequestered.</p>","PeriodicalId":25,"journal":{"name":"ACS Sustainable Chemistry & Engineering","volume":"14 5","pages":"2595–2605"},"PeriodicalIF":7.3,"publicationDate":"2026-01-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146044927","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
While anatase-TiO2/α-Fe2O3 (ATAF) composites are promising visible-light photocatalysts, their conventional synthesis is hindered by prolonged processing and high-temperature calcination, which limits scalability and increases energy consumption. This work demonstrates a rapid, single-step microwave-hydrothermal strategy to fabricate phase-pure ATAF composites within 10 min, entirely without calcination. This method facilitates the heterogeneous nucleation of anatase-TiO2 onto α-Fe2O3 particles, creating an intimate interface. By optimizing the α-Fe2O3 content with uniform TiO2 decoration on it, an ATAF composite exhibiting superior charge separation, as evidenced by significant photoluminescence quenching, is prepared. This optimal interface engineering results in a remarkable 99.9% photocatalytic degradation of methylene blue under visible light, significantly outperforming the individual constituents. This energy-efficient approach potentially reduces synthesis energy consumption by one to 2 orders of magnitude compared to conventional calcination routes, while the use of aqueous solvents and a closed system aligns with the principles of clean production. The combined advantages of rapid processing, energy efficiency, and scalability position this method as a viable pathway for the industrial-scale production of high-performance photocatalytic composites. The microwave-assisted hydrothermal synthesis demonstrates process electrification by transitioning from conventional furnace-based thermal treatment to direct microwave heating, resulting in reduced energy consumption and associated CO2 emissions.
{"title":"Microwave Electrification as a Process-Intensification Strategy for Calcination-Free, Scalable, and Sustainable Synthesis of Anatase-TiO2/α-Fe2O3 Photocatalysts","authors":"Praveen Kumar Lavudya,Sesha SuryaBindu Devarakonda,Dharani Kumar Chennamsetty,Nowduru Ravikiran,Venkata Satya Siva Srikanth Vadali,Rajanikanth Ammanabrolu","doi":"10.1021/acssuschemeng.5c12003","DOIUrl":"https://doi.org/10.1021/acssuschemeng.5c12003","url":null,"abstract":"While anatase-TiO2/α-Fe2O3 (ATAF) composites are promising visible-light photocatalysts, their conventional synthesis is hindered by prolonged processing and high-temperature calcination, which limits scalability and increases energy consumption. This work demonstrates a rapid, single-step microwave-hydrothermal strategy to fabricate phase-pure ATAF composites within 10 min, entirely without calcination. This method facilitates the heterogeneous nucleation of anatase-TiO2 onto α-Fe2O3 particles, creating an intimate interface. By optimizing the α-Fe2O3 content with uniform TiO2 decoration on it, an ATAF composite exhibiting superior charge separation, as evidenced by significant photoluminescence quenching, is prepared. This optimal interface engineering results in a remarkable 99.9% photocatalytic degradation of methylene blue under visible light, significantly outperforming the individual constituents. This energy-efficient approach potentially reduces synthesis energy consumption by one to 2 orders of magnitude compared to conventional calcination routes, while the use of aqueous solvents and a closed system aligns with the principles of clean production. The combined advantages of rapid processing, energy efficiency, and scalability position this method as a viable pathway for the industrial-scale production of high-performance photocatalytic composites. The microwave-assisted hydrothermal synthesis demonstrates process electrification by transitioning from conventional furnace-based thermal treatment to direct microwave heating, resulting in reduced energy consumption and associated CO2 emissions.","PeriodicalId":25,"journal":{"name":"ACS Sustainable Chemistry & Engineering","volume":"51 1","pages":""},"PeriodicalIF":8.4,"publicationDate":"2026-01-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146044929","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2026-01-26DOI: 10.1021/acssuschemeng.5c11948
Christophe Vos,Galahad O’Rourke,Dirk De Vos
The chemical recycling of chlorinated plastics is industrially challenging due to the release of corrosive HCl and char formation. In this work, a novel upcycling route for chlorinated plastics, including polyvinyl chloride (PVC), polyvinylidene chloride (PVDC), and chlorinated polyethylene (CPE), is developed. When ZnCl2-catalyzed dehydrochlorination (DHC) is combined with tandem DHC-hydrogenation, using a homogeneous Ru hydrogenation catalyst and metal oxides as a HCl trap, each plastic type can be selectively converted into an unsaturated polyolefin (UPO), which can be chemically split via metathesis. By rational design of reaction conditions, CPE (25 or 35 m% Cl) as a model substrate, a PVDC–PVC copolymer (66 m% Cl) and PVC (57 m% Cl) were consecutively converted into partially and fully dechlorinated UPOs. Both of these UPO products contained −CH2–CH2–sequences and up to 11 double bonds per 100 carbons. They were chemically split into α,ω-dienes using a second-generation Grubbs catalyst. Via this procedure, chlorinated plastics can be converted into valuable chemical building blocks, while the released HCl is sequestered.
{"title":"Chemical Upcycling of Waste Chlorinated Plastics into α,ω-Dienes via Consecutive Dehydrochlorination-Hydrogenation with HCl Trapping and Metathesis","authors":"Christophe Vos,Galahad O’Rourke,Dirk De Vos","doi":"10.1021/acssuschemeng.5c11948","DOIUrl":"https://doi.org/10.1021/acssuschemeng.5c11948","url":null,"abstract":"The chemical recycling of chlorinated plastics is industrially challenging due to the release of corrosive HCl and char formation. In this work, a novel upcycling route for chlorinated plastics, including polyvinyl chloride (PVC), polyvinylidene chloride (PVDC), and chlorinated polyethylene (CPE), is developed. When ZnCl2-catalyzed dehydrochlorination (DHC) is combined with tandem DHC-hydrogenation, using a homogeneous Ru hydrogenation catalyst and metal oxides as a HCl trap, each plastic type can be selectively converted into an unsaturated polyolefin (UPO), which can be chemically split via metathesis. By rational design of reaction conditions, CPE (25 or 35 m% Cl) as a model substrate, a PVDC–PVC copolymer (66 m% Cl) and PVC (57 m% Cl) were consecutively converted into partially and fully dechlorinated UPOs. Both of these UPO products contained −CH2–CH2–sequences and up to 11 double bonds per 100 carbons. They were chemically split into α,ω-dienes using a second-generation Grubbs catalyst. Via this procedure, chlorinated plastics can be converted into valuable chemical building blocks, while the released HCl is sequestered.","PeriodicalId":25,"journal":{"name":"ACS Sustainable Chemistry & Engineering","volume":"40 1","pages":""},"PeriodicalIF":8.4,"publicationDate":"2026-01-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146044930","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Coal washing plays a vital role in improving coal quality and reducing atmospheric pollutant emissions from coal combustion. However, the water footprint burdens caused by substantial freshwater consumption and wastewater discharge remain poorly understood. In this study, a comprehensive water footprint framework for coal washing was developed and used for a bottom-up analysis based on firsthand data from 2,367 coal washing plants across China in 2022. Compared with the scenario where coal was not washed, the national coal washing industry increases the water footprint by 7.38 Gm3, bringing the total water footprint of China’s coal supply chain to 27.68 Gm3, with gray water accounting for 90.9%. The water footprint intensities of commercial coal varied between 6.93 and 27.33 m3/t depending on the washing technologies, with a national average of 8.73 m3/t. Among the various technologies, jigging and jigging-based combined processes demonstrated relatively low water footprint intensities. From a production perspective, the spatial distribution of water footprint intensities in China exhibits a “high in the south and low in the north” pattern. However, an interprovincial transfer of 12.72 Gm3 of water footprint exacerbated the spatial mismatch between coal resources and water availability, owing to mismatches between production and consumption centers and prevailing trade flows. This study highlights the significant contribution of coal washing to the total water footprint of the coal life cycle and underscores the urgent need to incorporate water footprint balance into policies and decision-making regarding coal washing practices.
{"title":"Increased Giga-Cubic Meters of the Water Footprint of China’s Coal Caused by Washing","authors":"Jie Zhang, , , Xiaofan Wang*, , , Yirong Wang, , , Yulong Yan, , , Sheng Zhang, , , Lin Peng, , , Menggang Li, , , Kechang Xie, , and , Junjie Li*, ","doi":"10.1021/acssuschemeng.5c09674","DOIUrl":"10.1021/acssuschemeng.5c09674","url":null,"abstract":"<p >Coal washing plays a vital role in improving coal quality and reducing atmospheric pollutant emissions from coal combustion. However, the water footprint burdens caused by substantial freshwater consumption and wastewater discharge remain poorly understood. In this study, a comprehensive water footprint framework for coal washing was developed and used for a bottom-up analysis based on firsthand data from 2,367 coal washing plants across China in 2022. Compared with the scenario where coal was not washed, the national coal washing industry increases the water footprint by 7.38 Gm<sup>3</sup>, bringing the total water footprint of China’s coal supply chain to 27.68 Gm<sup>3</sup>, with gray water accounting for 90.9%. The water footprint intensities of commercial coal varied between 6.93 and 27.33 m<sup>3</sup>/t depending on the washing technologies, with a national average of 8.73 m<sup>3</sup>/t. Among the various technologies, jigging and jigging-based combined processes demonstrated relatively low water footprint intensities. From a production perspective, the spatial distribution of water footprint intensities in China exhibits a “high in the south and low in the north” pattern. However, an interprovincial transfer of 12.72 Gm<sup>3</sup> of water footprint exacerbated the spatial mismatch between coal resources and water availability, owing to mismatches between production and consumption centers and prevailing trade flows. This study highlights the significant contribution of coal washing to the total water footprint of the coal life cycle and underscores the urgent need to incorporate water footprint balance into policies and decision-making regarding coal washing practices.</p>","PeriodicalId":25,"journal":{"name":"ACS Sustainable Chemistry & Engineering","volume":"14 5","pages":"2370–2384"},"PeriodicalIF":7.3,"publicationDate":"2026-01-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146048753","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
While anatase-TiO2/α-Fe2O3 (ATAF) composites are promising visible-light photocatalysts, their conventional synthesis is hindered by prolonged processing and high-temperature calcination, which limits scalability and increases energy consumption. This work demonstrates a rapid, single-step microwave-hydrothermal strategy to fabricate phase-pure ATAF composites within 10 min, entirely without calcination. This method facilitates the heterogeneous nucleation of anatase-TiO2 onto α-Fe2O3 particles, creating an intimate interface. By optimizing the α-Fe2O3 content with uniform TiO2 decoration on it, an ATAF composite exhibiting superior charge separation, as evidenced by significant photoluminescence quenching, is prepared. This optimal interface engineering results in a remarkable 99.9% photocatalytic degradation of methylene blue under visible light, significantly outperforming the individual constituents. This energy-efficient approach potentially reduces synthesis energy consumption by one to 2 orders of magnitude compared to conventional calcination routes, while the use of aqueous solvents and a closed system aligns with the principles of clean production. The combined advantages of rapid processing, energy efficiency, and scalability position this method as a viable pathway for the industrial-scale production of high-performance photocatalytic composites. The microwave-assisted hydrothermal synthesis demonstrates process electrification by transitioning from conventional furnace-based thermal treatment to direct microwave heating, resulting in reduced energy consumption and associated CO2 emissions.
{"title":"Microwave Electrification as a Process-Intensification Strategy for Calcination-Free, Scalable, and Sustainable Synthesis of Anatase-TiO2/α-Fe2O3 Photocatalysts","authors":"Praveen Kumar Lavudya, , , Sesha SuryaBindu Devarakonda, , , Dharani Kumar Chennamsetty, , , Nowduru Ravikiran, , , Venkata Satya Siva Srikanth Vadali*, , and , Rajanikanth Ammanabrolu*, ","doi":"10.1021/acssuschemeng.5c12003","DOIUrl":"10.1021/acssuschemeng.5c12003","url":null,"abstract":"<p >While anatase-TiO<sub>2</sub>/α-Fe<sub>2</sub>O<sub>3</sub> (ATAF) composites are promising visible-light photocatalysts, their conventional synthesis is hindered by prolonged processing and high-temperature calcination, which limits scalability and increases energy consumption. This work demonstrates a rapid, single-step microwave-hydrothermal strategy to fabricate phase-pure ATAF composites within 10 min, entirely without calcination. This method facilitates the heterogeneous nucleation of anatase-TiO<sub>2</sub> onto α-Fe<sub>2</sub>O<sub>3</sub> particles, creating an intimate interface. By optimizing the α-Fe<sub>2</sub>O<sub>3</sub> content with uniform TiO<sub>2</sub> decoration on it, an ATAF composite exhibiting superior charge separation, as evidenced by significant photoluminescence quenching, is prepared. This optimal interface engineering results in a remarkable 99.9% photocatalytic degradation of methylene blue under visible light, significantly outperforming the individual constituents. This energy-efficient approach potentially reduces synthesis energy consumption by one to 2 orders of magnitude compared to conventional calcination routes, while the use of aqueous solvents and a closed system aligns with the principles of clean production. The combined advantages of rapid processing, energy efficiency, and scalability position this method as a viable pathway for the industrial-scale production of high-performance photocatalytic composites. The microwave-assisted hydrothermal synthesis demonstrates process electrification by transitioning from conventional furnace-based thermal treatment to direct microwave heating, resulting in reduced energy consumption and associated CO<sub>2</sub> emissions.</p>","PeriodicalId":25,"journal":{"name":"ACS Sustainable Chemistry & Engineering","volume":"14 5","pages":"2617–2623"},"PeriodicalIF":7.3,"publicationDate":"2026-01-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146044928","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
While anatase-TiO2/α-Fe2O3 (ATAF) composites are promising visible-light photocatalysts, their conventional synthesis is hindered by prolonged processing and high-temperature calcination, which limits scalability and increases energy consumption. This work demonstrates a rapid, single-step microwave-hydrothermal strategy to fabricate phase-pure ATAF composites within 10 min, entirely without calcination. This method facilitates the heterogeneous nucleation of anatase-TiO2 onto α-Fe2O3 particles, creating an intimate interface. By optimizing the α-Fe2O3 content with uniform TiO2 decoration on it, an ATAF composite exhibiting superior charge separation, as evidenced by significant photoluminescence quenching, is prepared. This optimal interface engineering results in a remarkable 99.9% photocatalytic degradation of methylene blue under visible light, significantly outperforming the individual constituents. This energy-efficient approach potentially reduces synthesis energy consumption by one to 2 orders of magnitude compared to conventional calcination routes, while the use of aqueous solvents and a closed system aligns with the principles of clean production. The combined advantages of rapid processing, energy efficiency, and scalability position this method as a viable pathway for the industrial-scale production of high-performance photocatalytic composites. The microwave-assisted hydrothermal synthesis demonstrates process electrification by transitioning from conventional furnace-based thermal treatment to direct microwave heating, resulting in reduced energy consumption and associated CO2 emissions.
{"title":"Microwave Electrification as a Process-Intensification Strategy for Calcination-Free, Scalable, and Sustainable Synthesis of Anatase-TiO2/α-Fe2O3 Photocatalysts","authors":"Praveen Kumar Lavudya,Sesha SuryaBindu Devarakonda,Dharani Kumar Chennamsetty,Nowduru Ravikiran,Venkata Satya Siva Srikanth Vadali,Rajanikanth Ammanabrolu,Praveen Kumar Lavudya,Sesha SuryaBindu Devarakonda,Dharani Kumar Chennamsetty,Nowduru Ravikiran,Venkata Satya Siva Srikanth Vadali,Rajanikanth Ammanabrolu,Praveen Kumar Lavudya,Sesha SuryaBindu Devarakonda,Dharani Kumar Chennamsetty,Nowduru Ravikiran,Venkata Satya Siva Srikanth Vadali,Rajanikanth Ammanabrolu","doi":"10.1021/acssuschemeng.5c12003","DOIUrl":"https://doi.org/10.1021/acssuschemeng.5c12003","url":null,"abstract":"While anatase-TiO2/α-Fe2O3 (ATAF) composites are promising visible-light photocatalysts, their conventional synthesis is hindered by prolonged processing and high-temperature calcination, which limits scalability and increases energy consumption. This work demonstrates a rapid, single-step microwave-hydrothermal strategy to fabricate phase-pure ATAF composites within 10 min, entirely without calcination. This method facilitates the heterogeneous nucleation of anatase-TiO2 onto α-Fe2O3 particles, creating an intimate interface. By optimizing the α-Fe2O3 content with uniform TiO2 decoration on it, an ATAF composite exhibiting superior charge separation, as evidenced by significant photoluminescence quenching, is prepared. This optimal interface engineering results in a remarkable 99.9% photocatalytic degradation of methylene blue under visible light, significantly outperforming the individual constituents. This energy-efficient approach potentially reduces synthesis energy consumption by one to 2 orders of magnitude compared to conventional calcination routes, while the use of aqueous solvents and a closed system aligns with the principles of clean production. The combined advantages of rapid processing, energy efficiency, and scalability position this method as a viable pathway for the industrial-scale production of high-performance photocatalytic composites. The microwave-assisted hydrothermal synthesis demonstrates process electrification by transitioning from conventional furnace-based thermal treatment to direct microwave heating, resulting in reduced energy consumption and associated CO2 emissions.","PeriodicalId":25,"journal":{"name":"ACS Sustainable Chemistry & Engineering","volume":"1 1","pages":""},"PeriodicalIF":8.4,"publicationDate":"2026-01-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146044926","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":1,"RegionCategory":"化学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}