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2020 International Symposium on Semiconductor Manufacturing (ISSM)最新文献

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Reliability and High-Frequency Filter Characteristics of a Low-Loss Material for 5G RF Modules 5G射频模块用低损耗材料的可靠性和高频滤波特性
Pub Date : 2020-12-15 DOI: 10.1109/ISSM51728.2020.9377527
Takenori Kakutani, Yuya Suzuki, Muhammad Ali, Serhat Erdogan, M. Kathaperumal, M. Swaminathan
With the tremendous advances and increasing demand in 5G communications, the low-loss performance of RF device components becomes more critical. Two parameters that have significant impact on the low-loss RF performance are lower circuit conductor loss and dielectric loss of the build-up materials. Therefore, this study is focused on the loss tangent (Df) of the dielectric build-up material and demonstration of its electrical reliability with a low-loss substrate for high-frequency transmission. This newly developed advanced low-loss dry film build-up material exhibits a Dfvalues of < 0.003 at 39 GHz and is applicable to high frequency transmission. This build-up material also exhibits excellent electrical reliability required for advanced dielectric materials. For evaluation of the filter characteristics in the mm Wave band, a substrate with filter circuit structures was fabricated using the low loss dielectric material. Transmission characteristics of the filters were measured and demonstrated to have a minimum transmission loss of less than 1.18 dB at 39 GHz.
随着5G通信的巨大进步和需求的不断增加,射频器件组件的低损耗性能变得更加关键。对低损耗射频性能有重要影响的两个参数是较低的电路导体损耗和堆积材料的介电损耗。因此,本研究的重点是介电堆积材料的损耗正切(Df),并证明其在低损耗衬底下用于高频传输的电气可靠性。这种新开发的先进低损耗干膜堆积材料在39 GHz时的df值< 0.003,适用于高频传输。这种堆积材料也表现出高级介电材料所需的优异的电气可靠性。为了评估滤波器在毫米波波段的特性,采用低损耗介质材料制作了带滤波电路结构的衬底。对滤波器的传输特性进行了测量,并证明其在39 GHz时的最小传输损耗小于1.18 dB。
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引用次数: 1
Improvement of Multi-lines bridge Defect Classification by Hierarchical Architecture in Artificial Intelligence Automatic Defect Classification 人工智能缺陷自动分类中基于层次结构的多线桥梁缺陷分类改进
Pub Date : 2020-12-15 DOI: 10.1109/ISSM51728.2020.9377510
Bing-Sheng Lin, Jung-Syuan Cheng, Hsiang-Chou Liao, Ling-Wu Yang, Tahone Yang, Kuang-Chao Chen
Defect classifications are the very important steps as the in-line defect inspection of the semiconductor manufacturing procedure. The precisely identify the defect morphology based on scanning electron microscopy (SEM) images can provide crucial information to find out the root causes of those defects. The conventional defect inspection steps are usually through visual judgement by engineer or technical assistant. However, it's time-consuming and laborious. In our recent study, the Artificial Intelligence Automatic Defect Classification (AI-ADC) performs promising good accuracy and purity of the auto defect classification by deep learning method. Nevertheless, some kind of tiny defects are still difficult to classify by this method, such as multi-lines bridge defect. In this paper, we propose the novel method, called “Hi-erarchical structure AI-ADC”, which join a second binning classifier for more precise defect classification. As a result, the proposed hierarchical AI-ADC method not only can improve the multi-lines bridge defect binning purity from 56% to 88%, but also be applied to classify the similar defect types. Indeed this approach achieves high defect classification performance.
缺陷分类是半导体制造过程中缺陷在线检测的重要环节。基于扫描电子显微镜(SEM)图像的缺陷形态精确识别可以为找出缺陷的根本原因提供重要信息。传统的缺陷检测步骤通常是由工程师或技术助理通过视觉判断。然而,这是费时费力的。在我们最近的研究中,人工智能自动缺陷分类(AI-ADC)通过深度学习方法实现了良好的自动缺陷分类精度和纯度。然而,一些微小的缺陷仍然难以用这种方法进行分类,如多线桥缺陷。在本文中,我们提出了一种新的方法,称为“高层次结构AI-ADC”,它加入了第二个分类器来更精确地分类缺陷。结果表明,本文提出的分层AI-ADC方法不仅可以将多线桥缺陷分型纯度从56%提高到88%,而且可以用于相似缺陷类型的分类。实际上,这种方法实现了较高的缺陷分类性能。
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引用次数: 2
Etching characteristics of PECVD-prepared SiN films with CF4/D2 and CF4/H2 plasmas at different temperatures 不同温度下CF4/D2和CF4/H2等离子体制备的pecvd - SiN薄膜的刻蚀特性
Pub Date : 2020-12-15 DOI: 10.1109/ISSM51728.2020.9377537
S. Hsiao, Thi‐Thuy‐Nga Nguyen, T. Tsutsumi, K. Ishikawa, M. Sekine, M. Hori
The dependences of plasmas (CF4/D2 and CF4/H2) on etch rates of the PECVD SiN films at different substrate temperatures were investigated. The CF4/D2 plasma exhibited higher etch rates than that for the CF4/D2 plasma at room temperature and higher. The optical emission spectra showed that the CF polymerization, F and Balmer emissions were stronger in the CF4/D2 plasma, by comparing with the CF4/H2 plasma. A thinner fluorocarbon thickness with a lower F/C ratio was found in the sample proceeded by the CF4/H2 plasma. The fluorocarbon thickness and gas phase concentration were not responsible for the increase of etch rate in the CF4/D2 plasma. The abstraction of H inside the SiN films by deuterium and hydrogen dissociation were considered to be important for the etching of the Si- H bond rich SiN films.
研究了不同衬底温度下等离子体(CF4/D2和CF4/H2)对PECVD SiN薄膜刻蚀速率的影响。CF4/D2等离子体在室温和更高温度下的腐蚀速率高于CF4/D2等离子体。光学发射光谱表明,CF4/D2等离子体中的CF聚合、F和Balmer发射比CF4/H2等离子体强。经CF4/H2等离子体处理的样品具有较薄的碳氟化合物厚度和较低的碳氟比。氟碳厚度和气相浓度对CF4/D2等离子体中腐蚀速率的增加没有影响。通过氘和氢解离将氢从SiN膜中抽离出来被认为是刻蚀富Si- H键SiN膜的重要方法。
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引用次数: 1
Chamber and Recipe- Independent FDC indicator in High - mix Semiconductor Manufacturing 高混合半导体制造中的腔室和配方独立FDC指示器
Pub Date : 2020-12-15 DOI: 10.1109/ISSM51728.2020.9377516
S. Yasuda, Tomoya Tanaka, M. Kitabata, Yuko Jisaki
This paper describes a chamber and recipe-independent FDC (fault detection and classification) indicator with an example of detecting abnormal discharge in aluminum sputtering tools. The indicator is developed using simple equations and is improved by an engineer with legacy FDC system to minimize false alarms which cause the reduction of an equipment productivity. Besides, the indicator is introduced into newly installed tools and prevent scrap wafers at minimum.
本文介绍了一种不依赖于腔室和配方的FDC(故障检测与分类)指示器,并以检测铝溅射工具异常放电为例。该指标使用简单的公式开发,并由工程师使用传统的FDC系统进行改进,以最大限度地减少导致设备生产率降低的误报。此外,在新安装的工具中引入指示器,至少防止废晶片。
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引用次数: 2
Rapid Resolution of Parametric Failures in the Process Development Period by Integrating Device Physics and Big Data 集成器件物理与大数据的工艺开发期参数故障快速解决
Pub Date : 2020-12-15 DOI: 10.1109/ISSM51728.2020.9377521
Takahiko Hashidzume, Takatoshi Yasui, Tomoya Tanaka
This paper describes a method for rapid resolution of parametric failure during the development period. Since the number of samples is small, it is not possible to carry out general big data analysis of white defect failures of CMOS image sensors (CISs) during the development period in the same way as can be done during the mass production period. Our feature value analysis of white defects based on device physics revealed that both a development product and mass products using big data show similar fluctuations in dark current spectroscopy and in-plane distribution in the wafer. Process step/tool identification and tool sensor data analysis revealed the degree of vacuum within the implantation tool to have a strong correlation with white defect count. We developed a virtual metrology (VM) model for white defect count and varied the degree of vacuum. As a result of our experiments, we were able to reduce white defect count during the development period by 75%. The time required for resolution of failures was 10% that of the conventional method.
本文介绍了一种快速解决开发过程中参数故障的方法。由于样品数量较少,不可能像量产期那样对CMOS图像传感器(CISs)的白缺陷故障进行一般的大数据分析。我们基于器件物理的白色缺陷特征值分析表明,无论是开发产品还是使用大数据的量产产品,在晶圆内的暗电流光谱和面内分布都具有相似的波动。工艺步骤/工具识别和工具传感器数据分析表明,植入工具内的真空度与白色缺陷数有很强的相关性。我们开发了一个虚拟计量模型,用于白缺陷计数和改变真空度。作为我们实验的结果,我们能够在开发期间将白色缺陷数量减少75%。解决故障所需的时间是传统方法的10%。
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引用次数: 0
Planned Maintenance Schedule Update Method for Predictive Maintenance of Semiconductor Plasma Etcher 半导体等离子蚀刻机预见性维护的计划维护计划更新方法
Pub Date : 2020-12-15 DOI: 10.1109/ISSM51728.2020.9377534
Shota Umeda, K. Tamaki, M. Sumiya, Yoshito Kamaji
In a semiconductor plasma etcher, it is becoming increasingly necessary to improve productivity. Thus, to reduce unplanned maintenance, predictive maintenance (PdM) is typically conducted. In PdM, the planned maintenance schedule is updated on the basis of the predicted failure timing. However, in practice, the predicted failure timing has a probabilistic variability. Therefore, we propose a maintenance schedule update method on the basis of the expected maintenance cost calculated from the probabilistic variability of the failure timing. We applied our method to a dataset that model failure cases of etchers and found that our method was effective in terms of maintenance costs.
在半导体等离子蚀刻机中,提高生产效率变得越来越必要。因此,为了减少计划外维护,通常进行预测性维护(PdM)。在PdM中,计划的维护计划是根据预测的故障时间更新的。然而,在实际应用中,预测的故障时间具有概率可变性。因此,我们提出了一种基于故障时间概率变异性计算的期望维修成本的维修计划更新方法。我们将我们的方法应用于蚀刻机故障案例模型的数据集,并发现我们的方法在维护成本方面是有效的。
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引用次数: 2
The Benefits of Real-time Cloud Analytics in Semiconductor 实时云分析在半导体中的好处
Pub Date : 2020-12-15 DOI: 10.1109/ISSM51728.2020.9377535
Gabe Villareal, Joe Lee
As we step into the era of Smart Manufacturing, a growing number of manufacturers across all industries are leveraging enabling technologies, such as Artificial intelligence (AI), Cloud, and Internet of Things (IOT), to help them improve productivity and profitability. Through an actual use case, this paper illustrates how one of these enabling technologies, Cloud computing, helps a semiconductor manufacturer overcome various challenges allowing them to be more productive and cost efficient.
随着我们步入智能制造时代,各行各业越来越多的制造商正在利用人工智能(AI)、云和物联网(IOT)等使能技术来帮助他们提高生产力和盈利能力。通过一个实际用例,本文说明了云计算技术如何帮助半导体制造商克服各种挑战,从而提高生产效率和成本效率。
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引用次数: 0
Ar/N2-plasma Sputtering Pressure Dependence on Electrical Characteristics of HfON Tunneling Layer Formed by the Plasma Oxidation of HfN for Hf-Based MONOS Diodes Ar/ n2等离子溅射压力对HfN等离子体氧化形成的HfON隧穿层电特性的依赖
Pub Date : 2020-12-15 DOI: 10.1109/ISSM51728.2020.9377520
J. Pyo, H. Morita, A. Ihara, Ohmi Shun-ichiro
This paper investigated Ar/N2-plasma sputtering pressure dependence on electrical characteristics of HfON tunneling layer (TL) formed by the plasma oxidation of HfN for Hf-based Metal-Oxide-Nitride-Oxide-Silicon (MONOS) diodes. The HfON formed by the Ar/O2 plasma oxidation of HfN deposited at 0.04 Pa showed improved film quality and small equivalent oxide thickness of 0.84 nm, which realized excellent MONOS characteristics such as negligible hysteresis, and memory window of 4 V at the program and erase voltage/time of ±8 V/100 ms. Moreover, HfON TL formed by Ar/O2 plasma oxidation of HfN deposited at 0.04 Pa MONOS diode shows improved endurance and retention characteristics.
本文研究了氩/氮等离子溅射压力对hf基金属-氧化物-氮-氧化物-硅(MONOS)二极管中HfN等离子氧化形成的隧穿层(TL)电学特性的依赖关系。在0.04 Pa条件下对HfN进行Ar/O2等离子体氧化制备的HfON薄膜质量得到改善,等效氧化厚度仅为0.84 nm,具有良好的MONOS特性,迟滞可忽略,程序记忆窗口为4 V,擦除电压/时间为±8 V/100 ms。此外,在0.04 Pa的MONOS二极管下沉积的HfN经Ar/O2等离子体氧化形成的HfON TL具有更好的持久和保留特性。
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引用次数: 0
Study on Measurement Method of Microscopic $zeta$ Potential 微观zeta电位测量方法的研究
Pub Date : 2020-12-15 DOI: 10.1109/ISSM51728.2020.9377533
Yuichi Watanabe, Hirofumi Ikawa, Shota Suzuki, T. Isobe, Tatsuhiko Hirano, K. Sugai
A material removal rate in CMP process is affected by a frequency of contact between the abrasives and the wafer because of the electrostatic interaction. Control of ζpotential in a micro region was considered to be a key for slurry design, and research on its measurement method was conducted. FD curve was measured in liquid using AFM. As a result, it was found that load of the cantilever observed during the jump-in strongly reflects the ζpotential. Furthermore, we achieved to measure microscopic ζpotential on the patterned wafer.
由于静电相互作用,磨料与晶圆片之间的接触频率会影响CMP工艺中材料的去除率。认为微区ζ电位的控制是浆料设计的关键,并对其测量方法进行了研究。用原子力显微镜测定液体中FD曲线。结果表明,悬臂梁在跳入过程中所受载荷强烈地反映了ζ电位。此外,我们还实现了对图像化晶圆上微观ζ电位的测量。
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引用次数: 0
Digital Transformation's Impact on Smart Manufacturing 数字化转型对智能制造的影响
Pub Date : 2020-12-15 DOI: 10.1109/issm51728.2020.9377506
John Behnke
The Smart Manufacturing revolution is underway and already driving changes throughout the Semi industry and world. Early adopters are seeing double digit improvements in multiple KPIs. The establishment of a comprehensive Digital Twin of a factory is key to enabling many of these Smart solutions including Factory Scheduling, which is one of the highest ROI Smart initiatives. However, creating a Digital Twin requires the aggregation of many types of data from many discrete data sources and systems.
智能制造革命正在进行中,并已经推动了整个半导体行业和世界的变革。早期采用者在多个kpi方面看到了两位数的改进。建立一个全面的工厂数字孪生是实现许多智能解决方案的关键,包括工厂调度,这是最高投资回报率的智能计划之一。然而,创建数字孪生需要聚合来自许多离散数据源和系统的许多类型的数据。
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引用次数: 2
期刊
2020 International Symposium on Semiconductor Manufacturing (ISSM)
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