Water-in-oil-in-water (W/O/W) multiple emulsions were prepared using an emulsification device equipped with an asymmetric straight-through microchannel array. An oil-soluble emulsifier, polyglycerin-polycondensed ricinoleic acid ester (PGPR) was added to the oil phase (soybean oil), and water-soluble emulsifiers, sodium caseinate (SC) or Tween 80, were added to the external water phase (NaCl aqueous solution). How the concentrations of these emulsifiers affect the multiple droplet size and entrapment yield (EY) of a water-soluble fluorescent dye, calcein, were investigated. The influence of the emulsifier concentration on the droplet diameter was similar regardless of the emulsifier type: a certain concentration was required to form monodisperse multiple droplets, whereas above this concentration, no significant change in the average droplet diameter or diameter distribution was observed. By contrast, the EY strongly depended on the PGPR concentration and reached 90 % at higher PGPR concentrations (>5 wt%), whereas the SC concentration had little effect. Furthermore, the stability of the droplet diameter and calcein encapsulation in the W/O/W emulsions was evaluated during storage for 4 weeks (in the dark at room temperature). Even after 4 weeks of storage, more than 50 % of the encapsulated calcein was retained in the internal water droplets, although an initial leakage occurred on the first day. These results indicate that the stability of internal water droplets, governed mainly by the PGPR concentration in the oil phase, plays a crucial role in achieving high encapsulation efficiency and storage stability in W/O/W emulsions prepared by microchannel emulsification.
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