Industrial production processes generate oily wastewater with complex compositions. Without effective treatment, this wastewater severely impacts the ecological environment and causes water pollution. An analysis of the crude oil's physical properties was conducted, along with an investigation into the emulsification features of oil-in-water emulsions. Subsequently, by establishing a macro-scale experimental system, the thickness of the top oil film and the oil concentration in the bottom wastewater were selected as monitoring indicators. An investigation was performed to evaluate the influence of electric field strength, initial oil concentration, and temperature on the electro-demulsification efficiency of O/W emulsions. In addition, the coalescence mechanism of oil droplets during demulsification was investigated, and insights from molecular-level simulations were provided. Results indicate that stronger electric currents, higher temperatures, and lower initial oil concentrations yield better demulsification performance, resulting in lower final wastewater oil concentrations. This occurs because oil droplets in water carry negative charges. Molecular dynamics studies further reveal that negatively charged natural surfactants present in the O/W emulsion induce directed movement of oil droplets, leading to coalescence and separation. This technology provides an effective process solution for treating oily wastewater in oilfields and offers theoretical guidance for practical applications.
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