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2004 International IEEE Conference on the Asian Green Electronics (AGEC). Proceedings of最新文献

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TBGA substrate for lead-free and halogen-free applications TBGA衬底适用于无铅和无卤应用
C. Q. Cui, K. Pun
Green material requirement, i.e., lead-free and halogen-free, recently became a hot topic in IC packaging due to the environmental issues in increasing lead contamination and ozone concern in landfill and decomposition. The critical component on tape ball grid array (TBGA) reliability is heatsink adhesive which will be evaluated for the green material requirements to meet JEDEC moisture sensitivity level 3 (MSL 3) test at lead-free solder reflow condition. Therefore, TBGA package substrate is explored in this paper for lead-free and halogen-free requirements, by evaluating five types of heatsink adhesives. The five types of heatsink adhesives were qualified for eutectic solder applications. In the evaluation, all of the materials besides heatsink adhesives for the TBGA substrate with halogen content less than 900ppm are chosen to meet the halogen-free requirement. Any voids in the packages will be propagated and led to the delamination in the MSL-3 lead-free reliability test, since the package is subjected to high peak solder reflow temperature of 260/spl deg/C. It is found that the high resin flow or good flowability of heatsink adhesive is crucial for 2-ML TBGA in the lead-free application, where heatsink adhesive is required to laminate onto the ground solder mask without any void. Heatsink adhesive is also observed to be void-free, since any voids in the adhesive will result in the cohesive failure in the reliability test. In addition, moisture absorption of adhesive should be low enough to reduce the hygroscopic stress and then to improve its performance in the lead-free reliability test. In conclusions, adhesives A and B are qualified to be applicable in the lead-free and halogen-free applications for both 1-ML and 2-ML TBGA packages with their higher resin flow and low moisture absorption. With the same chemical structure and properties as adhesive B except lower resin flow, adhesive C is only recommended for I-ML TBGA in the lead-free and halogen-free applications.
由于填埋和分解过程中的铅污染和臭氧问题日益严重,绿色材料要求(即无铅和无卤)最近成为IC封装领域的热门话题。胶带球栅阵列(TBGA)可靠性的关键部件是散热器粘合剂,该粘合剂将被评估为绿色材料要求,以满足JEDEC在无铅焊料回流条件下的3级湿灵敏度(MSL 3)测试。因此,本文通过评估五种类型的散热器粘合剂,探讨了TBGA封装衬底对无铅和无卤的要求。这五种类型的散热器粘合剂都是合格的共晶焊料应用。在评价中,除热沉胶粘剂外,TBGA衬底的所有材料均选择卤素含量小于900ppm的材料,满足无卤要求。在MSL-3无铅可靠性测试中,由于封装受到260/spl度/C的峰值焊料回流温度的影响,封装中的任何空隙都会被扩展并导致分层。研究发现,在无铅应用中,散热器粘合剂的高树脂流动性或良好的流动性对于2-ML TBGA至关重要,在无铅应用中,散热器粘合剂需要层压在地面阻焊板上,没有任何空隙。散热器粘合剂也被观察到是无空隙的,因为粘合剂中的任何空隙都会导致可靠性测试中的粘合失效。此外,粘合剂的吸湿性应足够低,以减小吸湿应力,从而提高其在无铅可靠性试验中的性能。综上所述,胶黏剂A和胶黏剂B具有较高的树脂流动性和较低的吸湿性,可适用于1ml和2ml TBGA封装的无铅和无卤应用。粘合剂C具有与粘合剂B相同的化学结构和性能,只是树脂流动更低,仅推荐用于I-ML TBGA无铅和无卤素应用。
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引用次数: 3
Closing the loop of printed-wire-boards and electronic devices: experiences from automatic disassembling as an input for manufacturers 印刷线路板和电子设备的闭环:作为制造商输入的自动拆卸经验
M. Brandstotter, R. Knoth, B. Kopacek, P. Kopacek
Due to the fast pace of technological innovation, and the consequent shortening lifetimes of electronic products, particularly ICT equipment, a,flexible semi-automatic disassembling cell "/spl Sigma/! 1592 - Disassembly Factory" for extracting components from printed wire boards (PWB) has been developed. Based on these disassembling experiences design criteria for a re-use optimized structure of PWBs and electronic components have been defined in order to maximize the benefit for economy and environment. If industry becomes aware of the elaborated design criteria and uses these investigations, number of reusable components can be achieved and enhanced significantly hand in hand with the improved quality and positive feedback regarding landfill volume and depletion of primary materials.
由于技术创新的快速步伐,以及随之而来的电子产品,特别是ICT设备的寿命缩短,一种灵活的半自动拆卸单元“/spl Sigma/!1592 -用于从印刷线路板(PWB)中提取组件的“拆卸工厂”已经开发。在这些拆卸经验的基础上,确定了可重复使用的pcb和电子元件优化结构的设计准则,以实现经济效益和环境效益的最大化。如果工业界意识到详细的设计标准并使用这些调查,可重复使用的组件的数量可以实现并显著增加,同时提高质量,并积极反馈有关垃圾填埋场的数量和主要材料的消耗。
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引用次数: 1
Reliability of ACF joint using bumpless chip after reflow process 无凹凸片ACF接头回流后的可靠性研究
W.K. Chiang, Y.C. Chan
The influence of the reflow process on the reliability of anisotropic conductive film (ACF) joints using bumpless chips was investigated. The contact resistance of the ACF joint was found to increase as the peak reflow temperature increased. The results also indicated bump height was not the controlling factor for the ACF joint reliability. During reliability test, bumpless chips proved to be unreliable owing to the inherent behavior of aluminum under a wet environment (corrosion-degradation). The moisture ingression into the ACF can lead to unstable reliability of the joint. Moreover, the ACF showed degradation in both chemical and physical properties, including modulus reduction, polymer hydrolysis, and surface swelling. In reflow soldering after temperature/humidity test, the ACF joint reliability was further deteriorated due to thermal-induced stress of different component CTE and hydroscopic swelling-induced stress of the epoxy.
研究了回流过程对各向异性导电膜(ACF)接头可靠性的影响。ACF接头的接触电阻随着峰值回流温度的升高而增大。结果还表明,碰撞高度不是影响ACF节点可靠性的控制因素。在可靠性测试中,由于铝在潮湿环境下的固有行为(腐蚀降解),无凹凸片被证明是不可靠的。湿气渗入ACF会导致接头可靠性不稳定。此外,ACF在化学和物理性能上都出现了退化,包括模量降低、聚合物水解和表面膨胀。在温度/湿度试验后的回流焊接中,由于不同组分CTE的热致应力和环氧树脂的水致膨胀应力,ACF接头的可靠性进一步恶化。
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引用次数: 2
Effects of reflow process on the reliability of flip chip on flex interconnections using anisotropic conductive adhesives 回流工艺对各向异性导电胶挠接倒装芯片可靠性的影响
C. Yin, H. Lu, C. Bailey, Y. Chan
In this paper, the effects of the solder reflow process on the reliability of anisotropic conductive film (ACF) interconnections for flip chip on flex (FCOF) applications are investigated. Experiments as well as computer modeling methods have been used. In the experiments, it was found that the contact resistance of ACF joints increased after the subsequent reflow process, and the magnitude of this increase was strongly correlated to the peak temperature of the reflow profile. Nearly 40% of the joints were opened (i.e. lifted away from the pad) after the reflow process with 260 /spl deg/C peak temperature while no opening was observed when the peak temperature was 210 /spl deg/C. It is believed that the CTE mismatch between the polymer particle and the adhesive matrix is the main cause of this contact degradation. It was also found that the ACF joints after the reflow process with 210 /spl deg/C peak temperature showed a high ability to resist water absorption under steady state 85 /spl deg/C/85%RH conditions, probably because the curing degree of the ACF was improved during the reflow process. To give a good understanding, a 3D model of an ACF joint structure was built and finite element analysis was used to predict the stress distribution in the conductive particles, adhesive matrix and metal pads during the reflow process.
本文研究了焊料回流工艺对倒装芯片(fof)用各向异性导电膜(ACF)互连可靠性的影响。实验和计算机模拟方法已被使用。在实验中发现,在后续的回流过程中,ACF接头的接触电阻增加,并且这种增加的幅度与回流剖面的峰值温度密切相关。峰值温度为260 /spl℃的回流过程中,近40%的接头被打开(即从焊盘上抬起),而峰值温度为210 /spl℃时,没有观察到任何打开。认为聚合物颗粒与胶粘剂基体之间的CTE不匹配是导致这种接触降解的主要原因。在峰值温度为210 /spl°C/85%RH条件下,回流处理后的ACF接头在稳态85 /spl°C/85%RH条件下表现出较高的抗吸水能力,这可能是因为回流过程中ACF的固化程度得到了提高。为了更好地理解这一点,建立了ACF接头结构的三维模型,并采用有限元分析方法预测了导电颗粒、粘接基体和金属衬垫在回流过程中的应力分布。
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引用次数: 24
Roadmap to green supply chain electronics: design for manufacturing implementation and management 绿色电子供应链路线图:制造实施和管理的设计
P. Udomleartprasert
The green environment or environmental friendly has high important in today electronics business. The intense forces of customer, competitors as well as the government induced the electronics manufacturing rapidly implement the green process in their organization. In green manufacturing implementation, various factors must be prepared and well controlled in order to ensure the effectiveness. In this paper, we proposed the 6 basic requirements of preparation that can be grouped into product factors and environment factor. The result of research shows that the 5 factors of material, process, packaging, working environment and waste system are directly impact to the green management implementation. We also propose the green supply chain if the manufacturing promotes the same "Green Manufacturing System (GMS) to the lower tier supplier.
绿色环境或环境友好在今天的电子商务中具有很高的重要性。客户、竞争对手和政府的强大力量促使电子制造业迅速在其组织中实施绿色过程。在实施绿色制造过程中,必须对各种因素进行准备和控制,以确保其有效性。本文提出了制剂的6个基本要求,可分为产品因素和环境因素。研究结果表明,材料、工艺、包装、工作环境和废弃物系统5个因素对绿色管理的实施有直接影响。如果制造商向下级供应商推广相同的“绿色制造系统(GMS)”,我们也建议绿色供应链。
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引用次数: 23
Towards printed organic electronics 迈向印刷有机电子学
B. Ong
Summary form only given. Silicon integrated circuits (ICs) are wonderful for numerous microelectronic applications. But for large-area devices and low-cost microelectronic applications where high computer powers or switching speeds are not needed, they become unjustifiably and prohibitively expensive. Plastic ICs composed of organic transistors and components are attractive alternatives for these applications as they can potentially be manufactured at low cost by solution processes such as coating, stamping, printing, etc. No capital-intensive photolithographic clean-room setups are required. Fabricating ICs via jet printing is particularly efficient and environmentally friendly as it is a direct-write process, and is amenable to the productive reel-to-reel manufacturing protocols. Organic transistors are also compatible with flexible substrates, thus enabling fabrication of compact, lightweight, flexible, and structurally inspiring microelectronic products. The ability to directly integrate ICs with other electronic components via printing may also contribute to lowered manufacturing cost as some of the costly packaging processes can be eliminated. Organic semiconductor polymers are appealing active materials for low-cost thin film transistor designs. For low-cost manufacturing, both the solution processability of materials and their ability to be processed at ambient without detrimental effects are of paramount importance. However, most of the current semiconductor polymers are not stable enough to permit processing and device fabrication in ambient conditions to achieve the required functionalities. We describe here our work on the semiconductor polymer design, their synthesis and processing that have led to the fabrication of polymer thin film transistors in ambient conditions with excellent field-effect transistor properties.
只提供摘要形式。硅集成电路(ic)是许多微电子应用的奇妙之处。但对于不需要高计算机功率或切换速度的大面积设备和低成本微电子应用,它们变得不合理且昂贵得令人望而却步。由有机晶体管和元件组成的塑料集成电路是这些应用的有吸引力的替代品,因为它们可以通过涂层、冲压、印刷等溶液工艺以低成本制造。不需要资本密集的光刻洁净室设置。通过喷射打印制造集成电路是特别高效和环保的,因为它是一个直接写入的过程,并适用于生产卷到卷的制造协议。有机晶体管也与柔性衬底兼容,因此能够制造紧凑、轻量化、柔性和结构鼓舞人心的微电子产品。通过印刷直接集成集成电路与其他电子元件的能力也有助于降低制造成本,因为可以消除一些昂贵的封装过程。有机半导体聚合物是低成本薄膜晶体管设计中极具吸引力的活性材料。对于低成本制造,材料的溶液可加工性及其在环境下加工而不产生有害影响的能力至关重要。然而,目前大多数半导体聚合物不够稳定,无法在环境条件下进行加工和器件制造,以实现所需的功能。我们在这里描述了我们在半导体聚合物设计、合成和加工方面的工作,这些工作导致了在环境条件下制造具有优异场效应晶体管性能的聚合物薄膜晶体管。
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引用次数: 2
Lead free solder paste containing SnAgBiIn alloy: a preliminary study 含SnAgBiIn合金无铅锡膏的初步研究
Y. Liu, X.B. Wang
In this report, a preliminary investigation has been conducted on some lead free solder pastes containing Sn88Ag3.5Bi0.5In8 alloy. The wetting performances of these solder pastes on different substrates were studied under various reflow profiles. The test results of solder ball, slump and printing properties indicate that with a proper paste flux vehicle, lead free solder paste using Sn88Ag3.5Bi0.5In8 alloy may achieve a good performance.
本文对几种含Sn88Ag3.5Bi0.5In8合金的无铅锡膏进行了初步研究。研究了这些焊膏在不同回流工况下在不同衬底上的润湿性能。锡球、坍落度和印刷性能的测试结果表明,在合适的助焊剂载体下,Sn88Ag3.5Bi0.5In8合金的无铅锡膏可以获得良好的性能。
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引用次数: 2
Solder and adhesive free chip assembly using elastic chip sockets: concept, manufacture and preliminary investigations 使用弹性芯片插座的无焊料和粘合剂芯片组装:概念,制造和初步调查
H. Hesselbom, G. Norberg, S. Dejanovic, D. Haglund
Flip Chip connections enormously reduces the amount of solder as compared to mounting packaged devices, apart from also offering superior high frequency properties and placement density. However, when assembling chips to substrates having different thermal expansion coefficient, the solder balls are exposed to strain, the more so the denser the connections (and consequently smaller balls), and the higher the power densities, resulting in wider temperature cycles. This will usually result in loss of contact reliability. Using other materials than solder or using underfills may partially improve the situation, but causes other problems. In order to test another concept maintaining or exceeding the excellent HF and density properties of conventional Flip Chip, while practically eliminating the thermal mismatch problems and providing effortless chip replacement, the Elastic Chip Socket was developed. Silicone elastomer was molded in a precision mold made using anisotropic etching of Si. These structures were subsequently metallized and the metal patterned using electro plated resist. So far functional chip sockets with pin densities of 45 000 pins per cm/sup 2/ (22 500 simultaneously functional connections to a 7 x 7 mm die) and more have been achieved which endure multiple repeated matings and quick temperature cycling between -40 /spl deg/C and +90 /spl deg/C. The following is a summary of the group's achievement this far, Oct. 2003.
与安装封装器件相比,倒装芯片连接大大减少了焊料的数量,此外还提供了卓越的高频特性和放置密度。然而,当将芯片组装到具有不同热膨胀系数的基板上时,焊料球暴露于应变,连接越密(因此球越小),功率密度越高,导致更宽的温度循环。这通常会导致触点可靠性的丧失。使用除焊料以外的其他材料或使用下填料可能会部分改善这种情况,但会引起其他问题。为了测试另一种概念,保持或超过传统倒装芯片的优异高频和密度特性,同时实际上消除了热失配问题,并提供轻松的芯片更换,开发了弹性芯片插座。利用硅的各向异性蚀刻技术在精密模具上对硅弹性体进行了成型。这些结构随后被金属化,金属图案使用电镀抗蚀剂。到目前为止,功能芯片插座的引脚密度为每厘米45 000个引脚/sup 2/(22 500个同时功能连接到7 x 7 mm芯片),并且已经实现了更多的功能,可以承受多次重复配合和在-40 /spl°C和+90 /spl°C之间的快速温度循环。以下是该小组2003年10月至今所取得成就的总结。
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引用次数: 2
Integrating environmental product design into HP inkjet printing supplies 将环保产品设计融入HP喷墨打印耗材中
L. Loh, S. Canonico, A. Degher, R. Moore
At HP, we believe that environmentally sustainable development is not an option, but an imperative. HP works toward a sustainable future by developing programs that reduce our environmental footprint, as well as those of our customers and partners. Our vision is to develop products and solutions, and operate our company in such a way, that we are able to lead global businesses toward a sustainable future.
在惠普,我们相信环境可持续发展不是一种选择,而是势在必行。惠普通过制定减少我们以及我们的客户和合作伙伴对环境的影响的计划,致力于实现可持续发展的未来。我们的愿景是开发产品和解决方案,并以这样一种方式运营我们的公司,使我们能够引领全球企业走向可持续发展的未来。
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引用次数: 1
An experimental study of the under-fill effects for WLCSP components WLCSP构件欠填效应的实验研究
Y.S. Chen, C.S. Wang, A.C. Shiah
For the most recent developed BGA components, such as flip chip BGAs and wafer level CSPs (WLCSP), all are required to have reliability tests conducted before being launched into mass production. Among the mechanical stress tests for electronic components, the most commonly seen are vibration tests, bend tests and shock tests. Rarely seen is the shear test for an electronic component with solder balls mounted on the printed circuit boards. This paper discusses the effects of various under-fills on a WLCSP through a series of shear tests and bend tests. The technique is applicable to new package designs, even for those with environmentally compatible materials.
对于最新开发的BGA组件,例如倒装BGA和晶圆级csp (WLCSP),在投入批量生产之前都需要进行可靠性测试。在电子元件的机械应力测试中,最常见的是振动测试、弯曲测试和冲击测试。在印刷电路板上安装焊料球的电子元件的剪切测试是很少见的。本文通过一系列的剪切试验和弯曲试验,探讨了不同的下填土形式对混凝土混凝土混凝土的影响。这项技术适用于新的包装设计,甚至适用于那些使用环保材料的包装。
{"title":"An experimental study of the under-fill effects for WLCSP components","authors":"Y.S. Chen, C.S. Wang, A.C. Shiah","doi":"10.1109/AGEC.2004.1290913","DOIUrl":"https://doi.org/10.1109/AGEC.2004.1290913","url":null,"abstract":"For the most recent developed BGA components, such as flip chip BGAs and wafer level CSPs (WLCSP), all are required to have reliability tests conducted before being launched into mass production. Among the mechanical stress tests for electronic components, the most commonly seen are vibration tests, bend tests and shock tests. Rarely seen is the shear test for an electronic component with solder balls mounted on the printed circuit boards. This paper discusses the effects of various under-fills on a WLCSP through a series of shear tests and bend tests. The technique is applicable to new package designs, even for those with environmentally compatible materials.","PeriodicalId":291057,"journal":{"name":"2004 International IEEE Conference on the Asian Green Electronics (AGEC). Proceedings of","volume":"323 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2004-09-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115843802","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
期刊
2004 International IEEE Conference on the Asian Green Electronics (AGEC). Proceedings of
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