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2004 International IEEE Conference on the Asian Green Electronics (AGEC). Proceedings of最新文献

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Modelling the reliability of green electronic interconnects 绿色电子互连的可靠性建模
C. Bailey, H. Lu, C. Yin, S. Stoyanov
The adoption of lead-free interconnection materials and other environmentally friendly materials is causing a number of concerns for electronic package manufacturers. In this paper the methodology and results of using computer modelling to study the reliability of flip chips with lead-free solder, anisotropic conductive adhesive films and isotropic adhesives interconnects are discussed. It is shown that with currently available material data and computer modelling techniques many useful trends in reliability can be predicted and the results can be used to improve the initial product design and speed up the material section process.
无铅互连材料和其他环保材料的采用引起了电子封装制造商的许多关注。本文讨论了利用计算机模型研究无铅焊料、各向异性导电胶膜和各向同性胶粘剂互连的倒装芯片可靠性的方法和结果。结果表明,利用目前可用的材料数据和计算机建模技术,可以预测许多有用的可靠性趋势,其结果可用于改进初始产品设计和加快材料截面加工过程。
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引用次数: 1
Philips our experience in the introduction of leadfree soldering 我们飞利浦在无铅焊接方面的经验
S. Yue
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引用次数: 0
Facilitating DfE in enterprises: the Taiwan Green Design Network 促进企业的绿色设计:台湾绿色设计网络
R. Leung
Taiwan has been experiencing good economic growth in the last few decades and electronic industry contributes significantly to the export in recent years. The European and Japanese requirements on electronic products, electrical products and automobile production will put a lot of restrictions on the export items in these areas in the next few years to come. Taiwan government has recognized the need and understood that green products will be able to meet future requirements and compete for global market. Since three years ago, seminar, workshop and international conference have been held to promote green design in Taiwan, especially in the key industries. At the same time, technical publications were produced and relevant design tools were developed to help industries to go for green design or design for environment, design for recycling and so on. The Green Design Network, sponsored by the government, is developed as an information platform to provide information on tools, local and international activities, relevant regulations, design case studies, reference and web sites, promoting organizations and definitions, etc to facilitate the industries to perform green design. The launching of the network is a pilot in Asia and may be expanded in future to regional and international level.
在过去的几十年里,台湾经历了良好的经济增长,近年来电子工业对出口的贡献很大。欧洲和日本对电子产品、电器产品和汽车生产的要求将在未来几年对这些领域的出口项目施加很多限制。台湾政府已经认识到这一需求,并明白绿色产品将能够满足未来的需求,并在全球市场上竞争。自三年前以来,举办了研讨会,研讨会和国际会议,以促进台湾的绿色设计,特别是在重点行业。同时,出版技术出版物,开发相关设计工具,帮助行业走向绿色设计或为环境而设计、为回收而设计等。由政府赞助的“环保设计网络”是一个资讯平台,提供有关环保设计的工具、本地及国际活动、相关规例、设计个案研究、参考资料及网站、推广机构及定义等资讯,以协助业界推行环保设计。该网络的推出是在亚洲的试点,未来可能会扩展到区域和国际层面。
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引用次数: 2
Effect of current density and geometry structure on Pb-free solder joints electromigration 电流密度和几何结构对无铅焊点电迁移的影响
Z. Jinsong, Wu Feng-shun, Wang Lei, Wu Yiping
Pb-free solders will replace traditional Sn-Pb solders to correspond with the green-packaging strategy. In this paper, a 2D model was presented to study the electromigration (EM) in Pb-free solder joints (Sn-Ag-Cu). Some geometry patterns of Cu thin films were designed and interconnected with Pb-free solder joints. The current density distribution in the special geometry pattern interconnect was analyzed with ANASYS. And then the testing data were obtained to compare with the simulation results. Numerical simulation showed that current density crowding occurred because of the interconnect geometry changes, which resulted in inhomogeneous drift of metal atoms. For a given geometry Pb-free interconnect, it was found that voids nucleated at the IMC interface where current density was crowding excessively and propagated along the current-density gradient direction. In the meantime, some hillocks were observed at the IMC interface of the anode. In addition, IMCs dissolved at the cathode or formed at the anode, of those whose boundary migrated in the EM process. Those phenomena were fully accorded with the prediction from simulation results. Finally, EM driving forces were applied to explain these phenomena.
无铅焊料将取代传统的锡铅焊料,以符合绿色包装战略。本文建立了一个二维模型来研究无铅焊点(Sn-Ag-Cu)中的电迁移现象。设计了Cu薄膜的一些几何图形,并用无铅焊点进行连接。利用ansys分析了特殊几何图案互连中的电流密度分布。然后得到试验数据,并与仿真结果进行比较。数值模拟结果表明,由于互连体几何形状的改变,导致金属原子的不均匀漂移,从而产生电流密度拥挤。对于给定几何形状的无铅互连,发现在电流密度过度拥挤并沿电流密度梯度方向传播的IMC界面处存在空洞成核。同时,在阳极的IMC界面处观察到一些小丘。此外,在电磁过程中边界迁移的imc在阴极溶解或在阳极形成。这些现象与模拟结果的预测完全吻合。最后,应用电磁驱动力来解释这些现象。
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引用次数: 3
Effects of underfill adhesion on flip chip package reliability 下填料黏附对倒装封装可靠性的影响
M. Sham, Jang‐Kyo Kim, R.S.W. Lee, Jingshen Wu, M. Yuen
Of fundamental importance to enhance the reliability of flip chip on board (FCOB) packages is to avoid the initiation and propagation of various interfacial failures, and therefore, robust interfacial bonds between the underfill and other components are highly desired. In the present study, the interfacial bond strengths of both conventional and no-flow underfill resins with die passivation, eutectic solder and epoxy solder mask are measured using the button shear test. It is found that the interfacial bond strength of the underfill with the eutectic solder is far weaker than of other interfaces. The degradation of underfill bond strength with silicon nitride passivation, eutectic solder and polymeric solder mask surfaces is enhanced in the presence of solder flux, and cleaning the fluxed surface with a saponifier is an efficient means to restore the original interfacial adhesion. The necessity of post-solder reflow cleaning is shown by performing thermal cycle tests on FCOB packages with different extents of flux residue. Distinctive solder failure behaviors are observed for the packages with and without post-solder reflow cleaning from the cross-sectional analysis.
为了提高板上倒装芯片(FCOB)封装的可靠性,避免各种界面故障的发生和传播是至关重要的,因此,衬底与其他组件之间的界面结合是非常必要的。在本研究中,采用按钮剪切试验测量了常规和无流动底填树脂与模具钝化,共晶焊料和环氧阻焊剂的界面结合强度。结果表明,衬底与共晶钎料的界面结合强度远弱于其他界面。在助焊剂存在的情况下,氮化硅钝化、共晶焊料和聚合物阻焊表面对下填充层粘结强度的降低有所加剧,用皂化剂清洗助焊剂表面是恢复原有界面附着力的有效手段。通过对焊剂残留程度不同的FCOB封装进行热循环试验,证明了焊后回流清洗的必要性。从横截面分析中可以观察到有和没有焊后回流清洗的封装的独特焊料失效行为。
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引用次数: 7
Environmental management in semiconductor and printed circuit board industry in India. Part I: Survey results and case studies 印度半导体和印刷电路板工业的环境管理。第一部分:调查结果和案例研究
U.C. Pandey, V.C. Sethi, K. Schischke, H. Griese, H. Reichl
During the 1990s electronics has assumed the role of providing a forceful leverage to the socio-economic and technological growth of developing society. The initial thinking that the IT & electronics manufacturing activities, involving high technologies would be clean and free from pollution problems, is no more valid today. As the electronics industry rapidly expanded it became evident that the diversity of the industry and its products could cause considerable environmental damage if not properly managed. The major impacts include pollution from manufacturing, waste disposal and use of toxic materials and chemicals that can cause damage to water, soil and air eventually polluting our Oceans and our Planet. In order to ameliorate the environmental impact from the hazardous processes and products, the IT & electronics sector has to adopt increased environmental safety standards. A systematic and integrated approach to environmental management is thus inescapable in the long run. Department of Information Technology in collaboration with United Nationals Development Programme (UNDP) has drawn up a National Programme on "Environmental Management in Semiconductor and Printed Circuit Board Industry in India" to foster environmental management and pollution prevention in Indian Electronics and IT industry. The implementation of this programme has been supported by National and International partners, such as Fraunhofer IZM, Germany, by training and consultancy, US EPA and industry in USA & Europe in providing the information about cleaner production technologies being practiced. The topic will be presented with two papers: Part I describes the Indian initiative on cleaner production technologies in communication, information and electronics sector, objectives and scope of the DIT project. The results of phase I activities of the DIT project cover the survey findings according to the general framework of electronics manufacturing in India and the role of domestic electronics industry in global supply chains. The technological status of electronics manufacturing and the main environmental aspects to be addressed are specified. Best available technologies and practices in Indian context are analyzed in detail. Best practice case studies presented in the paper cover examples from PCB and semiconductor industry. The case studies comprise material flow analysis for these specific technologies and environmental assessment. The part I paper concludes with an outlook on phase II activities of the DIT project.
在20世纪90年代,电子产品承担了为发展中社会的社会经济和技术增长提供有力杠杆的作用。最初的想法,IT和电子制造活动,涉及高科技将是清洁的,没有污染的问题,今天不再有效。随着电子工业的迅速发展,很明显,如果管理不当,该工业及其产品的多样性可能会造成相当大的环境破坏。主要影响包括制造、废物处理和使用有毒物质和化学品造成的污染,这些污染会对水、土壤和空气造成损害,最终污染我们的海洋和地球。为了改善危险过程和产品对环境的影响,IT和电子行业必须采用更高的环境安全标准。因此,从长远来看,对环境管理采取系统和综合的办法是不可避免的。信息科技部与联合国开发计划署(开发计划署)合作拟订了一项关于“印度半导体和印刷电路板工业的环境管理”的国家方案,以促进印度电子和信息技术工业的环境管理和污染预防。这一方案的执行得到了国家和国际伙伴的支持,例如德国的弗劳恩霍夫环境管理协会、培训和咨询、美国环境保护署以及美国和欧洲工业提供关于正在实行的清洁生产技术的资料。该专题将连同两篇论文一起提出:第一部分介绍印度关于通讯、信息和电子部门清洁生产技术的倡议、发展信息技术项目的目标和范围。DIT项目第一阶段活动的结果涵盖了根据印度电子制造业的总体框架和国内电子工业在全球供应链中的作用的调查结果。详细说明了电子制造的技术状况和要解决的主要环境问题。详细分析了印度环境下的最佳技术和实践。论文中介绍的最佳实践案例研究涵盖了PCB和半导体行业的例子。案例研究包括这些具体技术的物料流分析和环境评估。论文的第一部分最后对DIT项目的第二阶段活动进行了展望。
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引用次数: 1
Effects of heating factors on the geometry size of unrestricted lead-free joints 加热因素对无限制无铅接头几何尺寸的影响
Wu Feng-shun, Chen Li, Wu Boyi, Wu Yiping
In this paper, the effects of heating factor on the geometry size of unrestricted lead-free joints were investigated. The morphologies of IMC formed in the joint were studied in detail by using SEM and EDX. When the Sn3.5Ag0.5Cu solder joint was formed in unrestricted condition, the width of the joint and the mean thickness of interfacial IMC increased with the increase of heating factor. The volume of the joint was larger than the volume of the Sn3.5Ag0.5Cu solder, but the effects of heating factor on the change of volume were undulate. The morphologies of the interfacial IMC were needle-like when heating factor was small, and then, grew, coarsened when heating factor increased. The tensile fractography of the joint indicated that the morphologies of IMC at fracture surface were various. Some of IMCs shaped like pyramid, and some of IMCs shaped like needle. And part of the fracture surface located in the solder, and part of the fracture surface located at the interface between the interfacial IMC and solder.
研究了加热系数对无限制无铅接头几何尺寸的影响。利用扫描电镜(SEM)和x射线衍射(EDX)对接头中形成的IMC的形貌进行了详细研究。在不受限制条件下形成Sn3.5Ag0.5Cu焊点时,随着加热因子的增加,焊点宽度和界面IMC的平均厚度增加。接头体积大于Sn3.5Ag0.5Cu钎料体积,但加热因素对接头体积变化的影响呈波动状。升温因子较小时,界面IMC形貌呈针状,升温因子增大后,界面IMC形貌逐渐变粗、变粗。接头的拉伸断口形貌表明,IMC在断口处形态多样。有些imc的形状像金字塔,有些imc的形状像针。其中部分断裂面位于焊料中,部分断裂面位于界面IMC与焊料之间的界面处。
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引用次数: 4
Recent advances of interconnection technologies using anisotropic conductive films 各向异性导电膜互连技术的最新进展
I. Watanabe, T. Fujinawa, M. Arifuku, K. Kobayashi, Y. Gotoh
Anisotropic conductive films(ACFs) consists of conducting particles and adhesive resins and have been widely used for packaging technologies in FPDs(Flat panel displays) such as LCDs(Liquid crystal displays) for last decades. So far various packaging technologies such as TCP(Tape carrier package) on LCD panel or PWB(Printed wiring board), COF(Chip on flex) on LCD panel or PWB and COG(Chip on Glass) using ACFs have been realized to meet the requirement of fine pitch capability and make the flat panel displays smaller, lighter and thinner. In order to meet the requirement of finer pitch interconnection of outer lead of TCP in LCD packaging technologies, the influence of conducting particles on contact resistance of ACF joints was investigated. It was found that the 50 micron pitch of outer lead interconnection of TCP is realized by optimizing the hardness of conducting particles. In addition, to meet fine pitch capability smaller than 50 micron pitch, the improvement of the adhesion characteristics against COF has been demonstrated in outer lead interconnection. It was confirmed that making conducting particles smaller is advantageous for the driver IC with small bump size and space in COG. Low temperature curable ACF using new curing system which cross-links at 140 degrees C in 10 sec bonding has been demonstrated in TCP/PWB interconnection.
各向异性导电薄膜(ACFs)由导电颗粒和粘合树脂组成,在过去的几十年里被广泛应用于液晶显示器(lcd)等平板显示器的封装技术中。到目前为止,已经实现了各种封装技术,如TCP(带载波封装)在LCD面板或PWB(印刷配线板),COF(芯片上柔性)在LCD面板或PWB和COG(芯片上玻璃)上使用ACFs,以满足细间距能力的要求,使平板显示器更小,更轻,更薄。为了满足液晶封装技术中TCP外引线更细间距互连的要求,研究了导电颗粒对ACF接头接触电阻的影响。通过优化导电颗粒的硬度,可以实现TCP外引线互连的50微米间距。此外,为了满足小于50微米间距的细间距性能,外引线互连中对COF的粘附特性得到了改善。结果表明,导电颗粒越小越有利于驱动集成电路中凸点尺寸和空间越小。低温固化ACF在TCP/PWB互连中得到了验证,该新型固化体系在140℃下交联,接合时间为10秒。
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引用次数: 8
Environmental management in semiconductor and printed circuit board industry in India - part II: benchmarking and international best practice sharing 印度半导体和印刷电路板行业的环境管理-第二部分:基准制定和国际最佳实践分享
K. Schischke, U.C. Pandey, V.C. Sethi, H. Griese, H. Reichl
Part II of the paper on "environmental management in semiconductor and printed circuit board industry in India" sets the focus on benchmarking of the survey results and international best practice sharing. Environmental issues have got different priorities in different regions of the world. Also the general framework for the economy, open-mindedness for an appropriate environmental management and the approaches necessary to tackle environmental problems are specific for different regions. The part II paper compares the different background of Europe and India for implementing environmental management. The intermediary results of the DIT project are set in a global context through a benchmark analysis based on research and development activities of Fraunhofer IZM with European electronics industry. The importance of international know-how exchange to learn from each others' technological and environmental expertise is shown.
论文的第二部分“印度半导体和印刷电路板行业的环境管理”将重点放在调查结果的基准测试和国际最佳实践分享上。环境问题在世界不同地区有不同的优先级。此外,经济的总体框架、对适当环境管理的开放态度和处理环境问题的必要办法都是不同区域的具体情况。第二部分比较了欧洲和印度实施环境管理的不同背景。通过基于Fraunhofer IZM与欧洲电子工业的研发活动的基准分析,DIT项目的中间结果是在全球背景下设定的。国际知识交流对相互学习对方的技术和环境专门知识的重要性得到了体现。
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引用次数: 3
Spalling behaviors of intermetallic compounds during the wetting reaction of Sn(3.5Ag) on electroless Ni-P metallization Sn(3.5Ag)润湿化学镀Ni-P过程中金属间化合物的剥落行为
Y. Sohn, Jin Yu, S.K. Kang, D. Shih, Taek-Yeong Lee
Intermetallic compound (IMC) spalling from electroless Ni-P film was investigated with lead-free solders (Sn-3.5 wt.% Ag and pure Sn) in terms of solder deposition method (electroplating, solder paste and solder preform) and P content in Ni-P layer (4.6, 9, and 13 wt.% P). The reaction of Ni-P with Sn3.5Ag paste easily led to IMC spalling after 2min reflow at 250 /spl deg/C while IMCs adhered to the Ni-P layer after 10min reflow with electroplated Sri or Sn3.5Ag. The IMC spalling in Sn3.5Ag preform was moderate. The spalling increased with P content in the Ni-P layer. Ni/sub 3/Sn/sub 4/ intermetallics formed as a needle-shaped morphology in an early stage and changed into a chunky shape. Needle-shaped compounds exhibited a higher propensity for spalling from the Ni-P layer than the chunky shaped because a molten solder can easily penetrate into the interface between the needle-shaped IMCs and the P-rich layer. A reaction between the penetrated Sn and the P-rich layer formed a NiSnP layer. The poor adhesion between the Ni/sub 3/Sn/sub 4/ compound and the NiSnP layer is attributed to the IMC spalling. Dewetting of solder from the NiSnP layer, however, didn't occur even after spalling of most IMCs.
采用无铅焊料(Sn-3.5 wt.% Ag和纯Sn)对化学镀Ni-P薄膜的金属间化合物(IMC)剥落进行了研究,考察了焊料沉积方法(电镀、锡膏和焊料预制品)和Ni-P层中P含量(4.6、9和13 wt.% P)。Ni-P与Sn3.5Ag膏体在250℃回流2min后易导致IMC剥落,而在电镀Sri或Sn3.5Ag回流10min后IMC会粘附在Ni-P层上。Sn3.5Ag预铸体的IMC剥落是中度的。随着Ni-P层P含量的增加,剥落现象增加。Ni/sub - 3/Sn/sub - 4/金属间化合物在早期以针状形态形成,随后转变为块状。针状化合物比块状化合物更容易从Ni-P层脱落,这是因为熔融焊料可以很容易地渗透到针状imc和富p层之间的界面。穿透的Sn与富p层发生反应形成NiSnP层。Ni/sub - 3/Sn/sub - 4/化合物与NiSnP层粘附不良是由于IMC剥落所致。然而,即使在大多数imc剥落后,也没有发生NiSnP层的焊料脱湿。
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引用次数: 2
期刊
2004 International IEEE Conference on the Asian Green Electronics (AGEC). Proceedings of
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