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ITherm 2002. Eighth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (Cat. No.02CH37258)最新文献

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Validation of models for air cooled plane fin heat sinks used in computer cooling 用于计算机冷却的风冷平面翅片散热器模型的验证
M. Saini, R. Webb
Plane fin heat sinks, on which a small fan is mounted, are typically used for cooling the CPU in computers. The two most common air-flow configurations are parallel (or duct) flow and impinging flow. A number of analytic, numerical, and semi-empirical models have been published to predict heat sink performance. Most models assume uniform airflow (duct or impinging) at the heat sink inlet. The present work reviews some of the recent and representative models for the two flow configurations. A simple model based on developing laminar flow in rectangular channels is proposed. Experiments were conducted to measure hydraulic and thermal performance of two representative plane fin aluminum heat sinks, one for each flow configuration. The test data are compared with the proposed model for parallel flow and a selected model for impinging flow. A comparison of the proposed duct flow model predictions shows good agreement with the pressure drop and heat transfer data. Similarly good validation of the impinging flow model is established.
平面翅片散热器,在其上安装一个小风扇,通常用于冷却计算机的CPU。两种最常见的气流结构是平行(或管道)流和撞击流。一些分析,数值和半经验模型已经发表,以预测散热器的性能。大多数模型假设在散热器入口有均匀的气流(风道或冲击)。目前的工作回顾了一些最近的和有代表性的模型,为这两种流动配置。提出了一种基于矩形通道中层流发展的简单模型。对两种具有代表性的平面翅片铝散热器的水力和热性能进行了试验测量。将试验数据与所提出的平行流模型和所选择的碰撞流模型进行了比较。所提出的风管流动模型的预测结果与压降和换热数据吻合较好。同样,建立了较好的碰撞流模型验证。
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引用次数: 36
Low melting point thermal interface material 低熔点热界面材料
R. Webb, J. Gwinn
A high performance thermal interface material has been developed that consists of a 25 /spl mu/m coating of low-melting-temperature alloy (LMTA) tinned on each side of a 50 /spl mu/m copper substrate. The alloy has a melting point below the maximum CPU operating temperature. Steady-state tests per ASTM D-5470 show 0.058 K-cm/sup 2//W at 138 kPa contact pressure. Contact pressures as small as 34 kPa are permissible. Thermal cycling tests (1000 cycles) show negligible performance degradation, if the temperature is cycled less than 12 K above the melting point. Thermal cycling 20 K above the melting point results in degradation due to formation of a low thermal conductivity intermetallic alloy at the LMTA-copper interface. Removal and replacement of the LMTA results in negligible increase in interface resistance. Manufacturing methods are discussed, and a concept for the application of LMTA to the CPU-heatsink interface is presented. The LMTA alloy offers performance competitive with the best thermal grease, without the "messy" disadvantages of thermal grease.
开发了一种高性能热界面材料,该材料由25 /spl μ m的低熔温合金(LMTA)涂层组成,镀在50 /spl μ m的铜基板两侧。合金的熔点低于CPU的最高工作温度。根据ASTM D-5470进行的稳态测试显示,在138 kPa接触压力下,0.058 K-cm/sup 2//W。接触压力可小至34kpa。热循环测试(1000次循环)显示,如果循环温度低于熔点以上12 K,则性能下降可以忽略不计。熔点以上20k的热循环导致降解,这是由于lta -铜界面上形成了低导热的金属间合金。移除和替换LMTA导致界面电阻的增加可以忽略不计。讨论了制造方法,并提出了LMTA在cpu -散热器接口中的应用概念。LMTA合金提供了与最佳导热脂竞争的性能,而没有导热脂的“凌乱”缺点。
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引用次数: 29
Design and verification of a partial recirculation cooling scheme for a telecoms shelf 电信货架部分再循环冷却方案的设计与验证
William Joseph Michael Nepean Moizer, William David Kanata Jeakins, D. Braun
Flow Network Models were used to design an innovative cooling system for a telecoms shelf which uses the partial recirculation of air to increase air velocities over the circuit cards. The paper is divided into two parts. The first part of the paper outlines the design of the recirculation cooling system, an outline of the design objectives, and a description of the Flow Network Model used. The second part of the paper outlines the measurements of the flow within the shelf. Flow measurements were performed with an Airflow Test Chamber (obstruction type flow meter) to measure bulk flow from which average slot velocities were calculated. These results are compared with the original Flow Network Model simulation results. Comparison of the measured and modeled data shows that there is a very close agreement in bulk flow prediction except for the recirculation bulk flow rate, and that difference was due to a much higher than anticipated density of power cables routed across the recirculation duct.
流动网络模型被用来设计一种创新的冷却系统,用于电信货架,它使用空气的部分再循环来增加电路卡上的空气速度。本文分为两部分。论文的第一部分概述了循环冷却系统的设计,概述了设计目标,并描述了所使用的流网络模型。论文的第二部分概述了架子内流动的测量。使用气流测试室(阻塞式流量计)进行流量测量,以测量总体流量,并由此计算平均槽速。这些结果与原始流网络模型的模拟结果进行了比较。实测数据与模型数据的比较表明,除再循环总体流量外,总体流量预测非常一致,这种差异是由于穿过再循环管道的电力电缆密度远远高于预期。
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引用次数: 2
Air cooled heat sinks integrated with synthetic jets 空气冷却散热器集成合成喷气机
Raghav Mahalingam, Ari Glezer
This paper discusses the development of active air-cooled heat sinks using synthetic jet ejector arrays for high power dissipation electronics. The heat sinks typically consist of a plate fin heat sink augmented with a synthetic jet module such that each fin is straddled by a pair of synthetic jets thereby creating a jet ejector that entrains cool ambient air upstream of the heat sink and discharges it into the channels between the fins. The present work characterizes three configurations of active integrated heat sinks designed for around 100 W power dissipation levels with respect to power dissipation, thermal effectiveness and package weight and volume. The flexibility of adapting synthetic jets for different heat sink designs is demonstrated by changing the relative orientation of the entrained and discharged air flow for the different cooling module designs, indicating the potential for controlling and utilizing limited air flow in spatially constrained environments. The performance of the heat sinks is assessed using an Intel thermal die instrumented with thermocouples. Using air temperature and velocity measurements the thermal effectiveness of heat sinks is compared with an off-the-shelf heat-sink-fan combination as well as with a steady flow past the heat sink. The jets generate an airflow in the range of 3-5 CFM, resulting in /spl sim/25 Watts/CFM for each device with a thermal effectiveness as high as 60-70%.
本文讨论了用于高功耗电子器件的合成喷射阵列主动风冷散热器的研制。该散热器通常由带有合成射流模块的板式翅片散热器组成,使得每个翅片由一对合成射流跨接,从而形成一个射流喷射器,该喷射器将散热器上游的冷却环境空气吸入并将其排放到翅片之间的通道中。目前的工作特点是三种主动式集成散热器的配置,设计功耗约为100w,涉及功耗,热效率和封装重量和体积。通过改变不同冷却模块设计的吸入和排出气流的相对方向,证明了在不同散热器设计中调整合成射流的灵活性,表明了在空间受限环境中控制和利用有限气流的潜力。散热片的性能是用带有热电偶的英特尔热芯片进行评估的。利用空气温度和速度测量,将散热器的热效率与现成的散热器-风扇组合以及经过散热器的稳定气流进行比较。射流产生的气流范围为3-5 CFM,每个设备的热效率高达60-70%,从而产生/spl sim/25瓦/CFM。
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引用次数: 29
Optimization study of stacked micro-channel heat sinks for micro-electronic cooling 微电子冷却用堆叠式微通道散热片的优化研究
Xiaojin Wei, Y. Joshi
With smaller inlet flow velocity, a micro-channel stack requires less pumping power to remove a certain amount of heat than a single-layered micro-channel, because it provides a larger heat transfer area. A simple thermal resistance network model was developed to evaluate the overall thermal performance of a stacked micro-channel heat sink. Based on this simple model, in this study, a single objective minimization of overall thermal resistance is carried out using genetic algorithms. The aspect ratio, fin thickness and the ratio of channel width to fin thickness are the variables to be optimized, subject to constraints of maximum pressure drop (4 bar) and maximum volumetric flow rate (1000 ml/min). During the optimization, the overall dimensions, number of layers and pumping power (product of pressure drop and flow rate) are fixed. The study indicates that reduction in thermal resistance can be achieved by optimizing the channel configuration. The effects of number of layers in the stack, pumping power per unit area, and the channel length are investigated.
由于入口流速较小,与单层微通道相比,微通道堆栈需要更少的泵送功率来去除一定量的热量,因为它提供了更大的传热面积。建立了一个简单的热阻网络模型来评估堆叠微通道散热器的整体热性能。基于这个简单的模型,在本研究中,使用遗传算法实现了整体热阻的单目标最小化。在最大压降(4 bar)和最大体积流量(1000 ml/min)的约束下,长宽比、鳍片厚度和通道宽度与鳍片厚度之比是需要优化的变量。在优化过程中,总体尺寸、层数和泵送功率(压降与流量的乘积)是固定的。研究表明,通过优化通道结构可以降低热阻。研究了层数、单位面积抽运功率、通道长度等因素对系统性能的影响。
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引用次数: 173
Mathematical modelling: a laser soldering process for an optoelectronics butterfly package 数学建模:光电蝶形封装的激光焊接工艺
D. Gwyer, C. Bailey, K. Pericleous, D. Philpott, P. Misselbrook
For sensitive optoelectronic components, traditional soldering techniques cannot be used because of their inherent sensitivity to thermal stresses. One such component is the Optoelectronic Butterfly Package which houses a laser diode chip aligned to a fibre-optic cable. Even sub-micron misalignment of the fibre optic and laser diode chip can significantly reduce the performance of the device. The high cost of each unit requires that the number of damaged components, via the laser soldering process, are kept to a minimum. Mathematical modelling is undertaken to better understand the laser soldering process and to optimize operational parameters such as solder paste volume, copper pad dimensions, laser solder times for each joint, laser intensity and absorption coefficient. Validation of the model against experimental data will be completed, and will lead to an optimization of the assembly process, through an iterative modelling cycle. This will ultimately reduce costs, improve the process development time and increase consistency in the laser soldering process.
对于敏感的光电元件,由于其固有的对热应力的敏感性,传统的焊接技术不能使用。其中一个组件是光电蝴蝶包,它容纳了一个激光二极管芯片,与光纤电缆对齐。即使光纤与激光二极管芯片的亚微米级错位也会显著降低器件的性能。每个单元的高成本要求通过激光焊接过程将损坏的组件数量保持在最低限度。数学建模是为了更好地理解激光焊接过程,并优化操作参数,如锡膏体积、铜垫尺寸、每个接头的激光焊接次数、激光强度和吸收系数。针对实验数据的模型验证将完成,并将通过迭代建模周期优化装配过程。这将最终降低成本,改善工艺开发时间,提高激光焊接过程的一致性。
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引用次数: 5
The thermal performance of a chip scale package array with simple block and plate heat sinks 采用简单块和板散热器的芯片级封装阵列的热性能
S. P. Watson, B. Sammakia
This paper describes the results of a computational investigation of the thermal performance of chip scale package arrays with various low profile heat sinks. The arrays considered were fully populated with both modules and heat sinks. The heat sinks used in any single array were identical. The parameters evaluated included module spacing, cooling air inlet velocity, per module power dissipation, and heat sink design. The heat sinks fell into two categories: the plate and the block. A plate was defined as a single continuous piece of material covering all of the modules in the array. The block heat sinks were individual pieces of material that were affixed to each module and were not physically connected to the other heat sinks in the array. The results of this study are presented as thermal resistances for each module in the array. Also considered, for some specific cases, are the heat transfer coefficients for each heat sink as a function of its position within the array. Interesting results included the changing of the shape of the resistance curve with changes in heat sink design. Also noted was the relationship between the thermal resistance of a module and the heat transfer coefficient for the top surface of that heat sink. Related to this were the changes in thermal resistance due to changes in the material properties used in the modules and how this affected the heat flow within the array.
本文描述了采用各种低轮廓散热器的芯片级封装阵列的热性能的计算研究结果。所考虑的阵列完全填充了模块和散热器。在任何单一阵列中使用的散热片都是相同的。评估的参数包括模块间距、冷却空气入口速度、每个模块的功耗和散热器设计。散热器分为两类:板式散热器和块状散热器。板被定义为覆盖阵列中所有模块的单一连续材料。块散热器是固定在每个模块上的单独材料,与阵列中的其他散热器没有物理连接。本研究的结果以阵列中每个模块的热阻的形式呈现。对于某些特定情况,还考虑了每个散热器的传热系数作为其在阵列内位置的函数。有趣的结果包括电阻曲线形状随着散热器设计的变化而变化。同样值得注意的是模块的热阻和散热器顶部表面的传热系数之间的关系。与此相关的是由于模块中使用的材料特性的变化而导致的热阻变化,以及这如何影响阵列内的热流。
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引用次数: 5
An assessment of the behavior of compact thermal models of electronic packages in a printed circuit board level environment 在印刷电路板级环境下电子封装紧凑热模型的性能评估
J. DeVoe, A. Ortega
This paper outlines research aimed at testing compact thermal models in various board level environments. Results for two generic package types are presented: CPGA and a BGA. A validated fully detailed finite element model and a compact thermal model (CTM) were generated for each. A smeared finite element model of the JEDEC standard thermal test PCBs for each package was built. The boards were modeled assuming both isotropic and anisotropic effective (smeared) thermal conductivities for the PCB. The CTM and fully detailed model (FDM) for each package were "mounted" to its respective test boards. Finite element analysis was performed for each board and package system for a set of five convective boundary sets chosen to test the limits of the models. Runs were also conducted in which heated components were placed with varied proximity to the package model on a larger test board. Comparisons were made of the temperatures predicted by the package FDM/board models and the CTM/board model. The CTM models were found in general to predict junction temperatures to within 5% of the results found using the FDM of the chip packages/board in realistic cooling scenarios.
本文概述了在各种板级环境中测试紧凑型热模型的研究。给出了两种通用封装类型的结果:CPGA和BGA。分别建立了经过验证的全详细有限元模型和紧凑热模型(CTM)。建立了每个封装的JEDEC标准热测试pcb的涂抹有限元模型。假设PCB的各向同性和各向异性有效(涂抹)热导率,对电路板进行建模。每个封装的CTM和完全详细模型(FDM)被“安装”到各自的测试板上。对每个板和封装系统进行了有限元分析,选择了五组对流边界集来测试模型的极限。还进行了运行,其中加热的组件放置在更大的测试板上,与封装模型的距离不同。比较了封装FDM/板模型和CTM/板模型预测的温度。一般来说,CTM模型预测的结温在实际冷却场景中使用芯片封装/板的FDM的结果的5%以内。
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引用次数: 8
Raised floor computer data center: effect on rack inlet temperatures of chilled air exiting both the hot and cold aisles 架空地板计算机数据中心:冷热通道对机架入口空气温度的影响
R. Schmidt, E. Cruz
This paper focuses on the effect of the rack inlet temperatures resulting from chilled air exhausting from perforated tiles situated in both the hot and cold aisles of a raised floor data center. Only the above floor (raised floor) flow and temperature distributions were analyzed for various flowrates exhausting from the perforated tiles. A Computational Fluid Dynamic(CFD) model was generated for the room with electronic equipment installed on a raised floor with particular focus on the effects on rack inlet temperatures of equipment heat load, placement of air conditioning (A/C) units and chilled air flowrates. Forty racks of data processing (DP) equipment were arranged in rows in a data center cooled by chilled air exhausting from perforated floor tiles. The chilled air was provided by four A/C units placed inside a room 12.1 m wide x 13.4 m long. Since the arrangement of the racks in the data center was symmetric only one-half of the data center needed to be modeled. The numerical modeling was performed using a commercially available finite control volume computer code called Flotherm (Trademark of Flomerics, Inc.). The flow was modeled using the k-e turbulence model. Results are displayed to provide some guidance on the design and layout of a data center.
本文主要研究架空地板数据中心冷热通道上的穿孔瓦排出的冷冻空气对机架入口温度的影响。仅分析了从穿孔砖排出的不同流量的上层(活动地板)的流动和温度分布。计算流体动力学(CFD)模型是为安装在活动地板上的电子设备的房间生成的,特别关注设备热负荷对机架入口温度、空调(A/C)单元的放置和冷却空气流量的影响。40个数据处理(DP)设备机架在一个数据中心内排成一排,通过从穿孔地砖排出的冷冻空气进行冷却。冷风由放置在12.1米宽、13.4米长的房间内的4台空调提供。由于数据中心中机架的排列是对称的,因此只需要对数据中心的一半进行建模。数值模拟是使用一种市售的有限控制体积计算机代码Flotherm (Flomerics, Inc.的商标)进行的。流动采用k-e湍流模型进行建模。结果显示,为数据中心的设计和布局提供一些指导。
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引用次数: 50
Flow transitions and heat transfer in open block tandem channels 开块串联通道中的流动转变和传热
M. del Valle, A. M. Carrasco, A. Guzmán
This work investigates the transition scenario and heat transfer characteristics in a channel with a block tandem, as the flow evolves from a laminar to a transitional regime, by two-dimensional direct numerical simulations (DNS) of the time dependent, incompressible continuity, Navier-Stokes and energy equations. This investigation uses an extended computational domain with 10 blocks to determine the existence of a fully developed flow and self-similar temperature profiles, and a reduced computational domain to investigate the heat transfer enhancement for laminar and transitional flow regimes. This investigation demonstrates that significant heat transfer enhancements can be obtained at supercritical transitional flow Reynolds numbers with a minimum of dissipation due to viscous stresses. This enhancement is obtained without the necessity of operating this channel to high volumetric flow rates associated to turbulent flow regimes, which demand high pumping powers. In this channel, the transitional flow regime is more efficient than a laminar flow regime as a method of cooling electronics.
本文通过二维直接数值模拟(DNS)对时间依赖、不可压缩连续性、Navier-Stokes方程和能量方程进行了研究,研究了层流向过渡状态演变过程中具有块串联的通道中的过渡情景和传热特性。本研究使用一个包含10个区块的扩展计算域来确定完全发展的流动和自相似温度分布的存在,并使用一个简化的计算域来研究层流和过渡流模式的传热增强。该研究表明,在超临界过渡流雷诺数下,由于粘性应力导致的耗散最小,可以获得显着的传热增强。这种增强无需将该通道操作到与湍流相关的高容积流量,这需要高泵送功率。在这种通道中,过渡流态比层流态作为冷却电子设备的一种方法更有效。
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引用次数: 5
期刊
ITherm 2002. Eighth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (Cat. No.02CH37258)
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