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ITherm 2002. Eighth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (Cat. No.02CH37258)最新文献

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A study on acoustic noise and flow rate from two tandem tubeaxial fans 串联式双管轴流风机的噪声与流量研究
S. W. Miller, D.G. Wang
Stacking two tubeaxial fans in series can simultaneously achieve fan redundancy, high airflow delivery and high packaging density. However, the impact of packing two fans together on overall noise emissions is far from well defined and much less well understood as compared to noise emission from isolated fans. This study demonstrates that spacing between two series fans has a significant impact on overall acoustic noise emissions. Using sound power measured for two tightly bolted 120 mm Nidec fans as a reference, a noise reduction of 5 dB can be achieved by separating two fans 40 mm apart when the air channel between two fans is enclosed. The overall sound power can further be reduced by nearly 3 dB when the channel between two series fans is open to ambient. The impact of open/closed channel and spacing on overall volumetric airflow is also investigated for normal operation and various fan failure scenarios. Flow degradation becomes obvious only in certain fan failure scenarios with the biggest impact observed for downstream fan failure with its fan blades locked at the maximum spacing.
两台管轴风机串联堆叠,可同时实现风机冗余、大气流输送和高包装密度。然而,与孤立风扇的噪声排放相比,将两个风扇包装在一起对总体噪声排放的影响远没有很好地定义,也没有很好地理解。本研究表明,两个系列风机之间的间距对总体声噪声发射有显著影响。以两台螺栓紧固的120 mm Nidec风扇的声功率为参考,当两台风扇之间的风道被封闭时,将两台风扇分开40 mm,可实现5db的降噪。当两个系列风扇之间的通道对环境开放时,整体声音功率可以进一步降低近3db。在正常运行和各种风扇故障情况下,还研究了开/闭通道和间距对总体容积气流的影响。只有在某些风扇故障情况下,流量退化才会变得明显,其中对下游风扇故障的影响最大,风扇叶片锁定在最大间距。
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引用次数: 1
A two-port analytical model for thermal characterization boards 热表征板的双端口分析模型
R. Stout
Thermal characteristics of packaged semiconductor devices are difficult to compare, especially between suppliers and sometimes even across packages from the same supplier. Yet at a fundamental level, "standard" thermal test boards are relatively simple thermal systems characterized by just a few critical parameters, and they should respond simply and consistently to thermal inputs (that is, a heat source of certain dimensions and power level). There should be a means by which data taken on one style of board could be extrapolated quickly and reasonably accurately to any other type of standard test board. To this end, an axisymmetric thermal model (essentially a 1D cylindrical "fin") is developed and its closed-form solution expressed as a two-port network (heat flow and temperature, in and out). The resulting two-port network is utilized to describe a more complex thermal model consisting of multiple regions of differing thermal properties. Its application to thermal characterization of semiconductor devices is discussed, as an example demonstrating the relationship between so called "min pad" and "1-inch pad" device characteristics. The model is also compared to other experimental data, where the "best fit" of the axisymmetric model shows a reasonable correlation with the normalized temperature values of the experiment.
封装半导体器件的热特性很难比较,特别是在供应商之间,有时甚至是来自同一供应商的不同封装。然而,在基本层面上,“标准”热测试板是相对简单的热系统,其特征只有几个关键参数,它们应该简单而一致地响应热输入(即一定尺寸和功率水平的热源)。应该有一种方法,通过这种方法,在一种类型的测试板上取得的数据可以快速、合理、准确地推断到任何其他类型的标准测试板。为此,开发了一个轴对称热模型(本质上是一个一维圆柱形“鳍”),并将其封闭形式的解表示为一个双端口网络(热流和温度,进出)。由此产生的双端口网络用于描述由不同热性质的多个区域组成的更复杂的热模型。讨论了它在半导体器件热表征中的应用,并举例说明了所谓的“最小衬垫”和“1英寸衬垫”器件特性之间的关系。并与其它实验数据进行了比较,发现轴对称模型的“最佳拟合”与实验的归一化温度值有较好的相关性。
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引用次数: 1
Using cap-integral standoffs to reduce chip hot-spot temperatures in electronic packages 在电子封装中使用盖积分式支架来降低芯片热点温度
M. June, K. Sikka
For high-power electronic packages, chip hot-spots and cross-chip temperature gradients represent a significant portion of the total thermal resistance from chip to ambient. This paper presents a technique of reducing the chip hot-spot temperatures using cap integral standoffs. The thermal benefit of the standoffs is shown experimentally and validated using thermal modeling. Thermal modeling is then extended to non-uniform power dissipation chips. Results show that the chip hot-spot temperature can be reduced by 5-10 /spl deg/C in a 100 W electronic package.
对于高功率电子封装,芯片热点和芯片间温度梯度代表了从芯片到环境的总热阻的重要部分。本文提出了一种利用磁帽积分僵局来降低芯片热点温度的技术。通过实验和热建模验证了对峙的热效益。然后将热建模扩展到非均匀功耗芯片。结果表明,在100w的电子封装中,芯片热点温度可降低5-10 /spl度/C。
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引用次数: 10
Micro heat pipes in low temperature cofire ceramic (LTCC) substrates 低温cofire陶瓷(LTCC)衬底中的微热管
W. Jones, Y. Liu, Mingchen Gao
With projected power densities above 100 W/cm/sup 2/ for devices, new methods for thermal management from the heat generation at the die to heat removal to the ambient must be addressed. By integrating micro heat pipes directly within the ceramic substrate, effective thermal conductivity for spreading heat both in both radial and axial directions was achieved. New materials and processes were developed to fabricate the unique components required to handle high thermal loads. Enhanced thermal vias to minimize the thermal impedance through the ceramic in the evaporator and condenser sections were developed, increasing the effective thermal conductivity from 2.63 to near 250 W/m/spl deg/C. The use of an organic insert fabricated into the desired complex shape using rapid prototyping methods, coupled with the viscoelastic flow of the low temperature cofired ceramic (LTCC) during lamination, allowed complex shapes to be developed while ensuring uniform green tape density during lamination prior to tape firing. Large cavities, three dimensional fine structures and porous wicks for capillary 3D flow have, been utilized to fabricate the heat pipes. Heat pipes and spreaders, utilizing water as the working fluid, have been demonstrated operating with power densities in excess of 160 W/cm/sup 2/.
由于器件的预计功率密度超过100 W/cm/sup 2/,因此必须解决从模具产生热量到将热量排出到环境中的热管理新方法。通过在陶瓷衬底内直接集成微热管,实现了径向和轴向的有效导热。开发了新的材料和工艺来制造处理高热负荷所需的独特组件。在蒸发器和冷凝器部分的陶瓷中开发了增强热通孔,以最小化热阻抗,将有效导热系数从2.63提高到接近250 W/m/spl°/C。使用快速成型方法制作成所需复杂形状的有机插入物,再加上层压过程中低温共烧陶瓷(LTCC)的粘弹性流动,允许开发复杂形状,同时确保在层压过程中均匀的绿色胶带密度。利用大空腔、三维精细结构和用于毛细管三维流动的多孔芯来制造热管。热管和扩散器,利用水作为工作流体,已被证明工作功率密度超过160瓦/厘米/sup 2/。
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引用次数: 59
Convective boiling in microchannel heat sinks with spatially-varying heat generation 空间变热微通道散热器中的对流沸腾
J. Koo, Linan Jiang, A. Bari, L. Zhang, E. Wang, T. Kenny, J. Santiago, K. Goodson
Two-phase microchannel heat sinks are promising for VLSI chip cooling, but little is known about their ability to minimize the impact of chip hotspots (regions of very high heat generation). The wall temperature distribution is governed in part by the coupling between the pressure drop and the saturation temperature, whose distributions will change in the vicinity and downstream of a region of high heat generation. This study theoretically examines the heat transfer and fluid flow characteristics of two-phase flow in microchannels with hydraulic diameters of 150/spl sim/450 micrometers for strongly varying wall heat flux conditions. The theory developed aims to help minimize the pressure drop in the two-phase region and to provide the foundation for optimizing channel dimensions to reduce temperature variations. The results suggest that a two-phase microchannel heat sink should be arranged so that downstream is located near the hotspot to minimize the pressure drop in two-phase flow region and maximum wall temperature. This work is particularly promising for a practical closed loop microchannel cooling system that competes directly with heat pipe technology and is based on an electroosmotic pump.
两相微通道散热器在超大规模集成电路芯片冷却方面很有前景,但人们对其最小化芯片热点(非常高发热量的区域)影响的能力知之甚少。壁面温度分布在一定程度上受压降和饱和温度的耦合控制,其分布在高发热量区域附近和下游会发生变化。本研究从理论上考察了水力直径为150/spl sim/450微米的微通道中两相流在强变化壁面热流密度条件下的传热和流体流动特性。该理论旨在帮助最小化两相区域的压降,并为优化通道尺寸以减少温度变化提供基础。结果表明,两相微通道散热器应布置在靠近热点的下游,以减小两相流区压降和最大壁面温度。这项工作对于一个实用的闭环微通道冷却系统特别有希望,它可以与热管技术直接竞争,并且是基于电渗透泵的。
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引用次数: 27
Impact of board variables on the thermal performance of a QFN package 电路板变量对QFN封装热性能的影响
T. Montes de Oca, B. Joiner, T. Koschmieder
The Quad Flat No-Lead (QFN) package, with its exposed die pad soldered to the printed wiring board (PWB), has a thermal performance highly dependent on the PWB design and thermal environment. This paper documents the impact of the following changes to the PWB on the thermal performance of a 44-lead 9/spl times/9 mm QFN package: PWB overall thickness, board area, PWB internal plane thicknesses, number of plated through hole (PTH) vias, PTH via drill diameter, PTH via plating thickness, and PTH via fill material conductivity. The impact of die size and die attach conductivity is also presented in this paper. The effects of these changes are evaluated with a validated finite element model. Two thermal environments are used to evaluate these variables: (1) natural convection with radiation and (2) constant temperature on the bottom side of PWB. Results are listed using two thermal resistances: junction-to-ambient thermal resistance in natural convection on a 2s2p test board (Theta-JMA) according to EIA/JESD51-6 and junction-to-heat sink (Theta-JS) determined with the bottom of the board held at a constant temperature. Theta-JMA is most sensitive to test board area, number of PTH vias, and test board internal plane thickness. Theta-JS is most sensitive to number of PTH vias. The thermal performance of the QFN is also evaluated in two distinct arrangements meant to illustrate the application environment conditions: (1) in a 3/spl times/3 cluster on a board, and (2) on the board where it is attached to an aluminum heat rail. Heat sinking the bottom of the board allows packages to dissipate more heat for a given junction-to-ambient temperature difference than the packages that rely only on natural convection.
Quad Flat No-Lead (QFN)封装,其外露的芯片焊盘焊接在印刷线路板(PWB)上,其热性能高度依赖于PWB设计和热环境。本文记录了以下变化对44引脚9/spl倍/ 9mm QFN封装的热性能的影响:PWB总体厚度、电路板面积、PWB内部平面厚度、镀通孔(PTH)过孔数量、PTH过孔钻直径、PTH过孔镀厚度和PTH过孔填充材料电导率。本文还讨论了模具尺寸和模具附着电导率的影响。这些变化的影响进行了评估与验证的有限元模型。采用两种热环境来评价这些变量:(1)带辐射的自然对流和(2)压水板底部的恒定温度。结果使用两种热阻列出:根据EIA/JESD51-6,在2s2p测试板(Theta-JMA)上自然对流的结对环境热阻,以及在板底部保持恒温的情况下确定的结对散热器(Theta-JS)。Theta-JMA对测试板面积、PTH过孔数量和测试板内平面厚度最为敏感。Theta-JS对PTH过孔的数量最为敏感。QFN的热性能也在两种不同的安排下进行评估,以说明应用环境条件:(1)在板上的3/spl倍/3集群中,以及(2)在板上连接到铝热轨。与仅依靠自然对流的封装相比,电路板底部的散热允许封装在给定的结与环境温差下散发更多的热量。
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引用次数: 8
Thermal characterization of TBGA package for an integration in board level analysis 在板级分析中集成TBGA封装的热特性
E. Sansoucy, G. Refai-Ahmed, K. Karimanal
The present study numerically investigates the thermal characterization of a 420 ball copper lid ball grid array (TBGA) package. The purpose of this work is to study a thermal characterization approach for determining the resistances of a two-resistor thermal model. The investigation employed different boundary conditions to obtain the thermal resistances through the package. This compact model was numerically validated by comparison with its detailed equivalent in a board level simulation. The results indicate that the accuracy of the two resistor compact modeling approach depends on the boundary conditions such as the approaching velocity and the thermal conductivity of the PCB.
本文对420球铜盖球栅阵列(TBGA)封装的热特性进行了数值研究。本工作的目的是研究一种热表征方法来确定双电阻热模型的电阻。研究采用不同的边界条件来获得通过封装的热阻。在板级仿真中,通过与详细等效模型的比较,对该紧凑模型进行了数值验证。结果表明,两电阻紧凑建模方法的精度取决于接近速度和PCB的热导率等边界条件。
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引用次数: 0
Smart, low-cost, pumpless loop for micro-channel electronic cooling using flat and enhanced surfaces 智能,低成本,无泵回路微通道电子冷却使用平坦和增强表面
S. Mukherjee, I. Mudawar
Two-phase cooling of a square simulated electronic device surface of 21.3 mm side was successfully carried out without the need for a pump. This smart, passive, low-cost cooling system incorporates a self-enhancing and self-sustaining mechanism, wherein the system inherently enhances its cooling capacity by increasing the velocity of the two-phase mixture along the boiling surface when an increase in heat flux is sensed. Other practical attributes of this pumpless loop are small liquid inventory requirements and absence of the incipient boiling temperature drop. It is shown small surface tension and contact angle render dielectric coolants such as FC-72 ideally suited for flow in narrow gaps. These unique properties are responsible for very small bubble size, precluding any appreciable blockage of the replenishment liquid flow even in narrow gaps. Critical heat flux (CHF) was found to generally increase with decreasing boiler gap. CHF for flat, micro-channel (with 0.2 mm rectangular fins) and mini-channel (with 1.98 mm rectangular fins) surfaces was 4.5, 5.9, and 5.7 times greater than for pool boiling from a flat surface for corresponding gaps. A pressure drop model was formulated to predict coolant mass flow rate, boiling surface inlet and exit velocities, and pressure drop components throughout the loop. The model predictions illustrate the pumpless loop's self-sustaining and self-enhancing attributes, and relate CHF trends to those of the two-phase mixture acceleration along the boiling surface.
在不需要泵的情况下,成功地对21.3 mm侧方形模拟电子器件表面进行了两相冷却。这种智能的、被动的、低成本的冷却系统包含了一种自我增强和自我维持的机制,当感觉到热通量增加时,系统通过增加两相混合物沿沸腾表面的速度来固有地增强其冷却能力。这种无泵回路的其他实用特性是液体库存要求小,没有初始沸腾温度下降。它显示小的表面张力和接触角使得介质冷却剂如FC-72非常适合在狭窄的间隙流动。这些独特的特性导致气泡非常小,即使在狭窄的间隙中也不会对补充液体流动造成任何明显的阻塞。临界热流密度随锅炉间隙的减小而增大。平面、微通道(带0.2 mm矩形翅片)和迷你通道(带1.98 mm矩形翅片)表面的CHF分别是平面沸腾的4.5倍、5.9倍和5.7倍。建立了一个压降模型来预测冷却剂的质量流量、沸腾面入口和出口速度以及整个回路的压降分量。模型预测说明了无泵回路的自维持和自增强特性,并将CHF趋势与两相混合物沿沸腾表面的加速度趋势联系起来。
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引用次数: 21
Validation of compact conduction models of BGA under an expanded boundary condition set 扩展边界条件下BGA紧导模型的验证
K. Karimanal, G. Ahmed
This work focuses the application of compact conduction model (CCM) creation approach to BGA packages under steady state conditions. The procedure of creating CCM from detailed BGA model is demonstrated. The authors have imposed realistic boundary condition scenarios that are likely to test the boundary condition independence necessary for the compact modeling approach. Results showed acceptable agreement in die temperature and heat flow predictions from simulations using detailed BGA models and their CCM equivalents.
本文的研究重点是在稳态条件下,紧凑传导模型(CCM)创建方法在BGA封装中的应用。演示了从详细的BGA模型创建CCM的过程。作者施加了现实的边界条件的情况下,很可能测试边界条件独立性所需的紧凑建模方法。结果显示,使用详细的BGA模型及其CCM等效模型模拟的模具温度和热流预测具有可接受的一致性。
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引用次数: 3
Controlling air recirculation in multi-processor systems 控制多处理机系统的空气再循环
C. Bruns, S. Sundaram
With the increased popularity of multi-processor systems and ever-increasing power requirements, the problem of preventing re-circulation of preheated air is becoming more important to consider in system-level designs. For the common setup of a desktop tower chassis with two impingement-cooled heat sinks and one or more system fans, the problem is that pre-heated air exiting the heat sink from the upstream processor can cause a significant rise in the intake temperature for the other processor. For many systems, temperature rises of up to 10 degrees were observed for the rear processor over the front one, all other factors being equal. Air deflectors were designed with the goal of controlling this problem in multiprocessor systems. They have been optimized and tested through experiments. The effect of these devices was that the temperature of the downstream processor dropped by 68 degrees in most cases, and there is usually a smaller effect on the temperature of the upstream processor. Consequently, higher speed processors could be supported without major changes to chassis, system layout, or heat sink cost. This method could be applicable not only to computer processors, but to general convection-cooled systems with multiple heat sources.
随着多处理器系统的日益普及和功率要求的不断提高,防止预热空气再循环的问题在系统级设计中变得越来越重要。对于带有两个冲击冷却散热器和一个或多个系统风扇的桌面塔式机箱的常见设置,问题是从上游处理器的散热器排出的预热空气可能会导致另一个处理器的进气温度显着升高。对于许多系统,在所有其他因素相同的情况下,观察到后置处理器的温度比前置处理器高出10度。在多处理机系统中,为了控制这一问题,设计了导风板。通过实验对其进行了优化和检验。这些设备的影响是,下游处理器的温度在大多数情况下下降了68度,通常对上游处理器的温度影响较小。因此,可以支持更高速度的处理器,而无需对机箱,系统布局或散热器成本进行重大更改。该方法不仅适用于计算机处理器,也适用于具有多个热源的一般对流冷却系统。
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引用次数: 0
期刊
ITherm 2002. Eighth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (Cat. No.02CH37258)
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