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ITherm 2002. Eighth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (Cat. No.02CH37258)最新文献

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Experimental analysis of shrouded pin fin heat sinks for electronic equipment cooling 电子设备冷却用带冠针翅片散热器的实验分析
Hocheol Ryu, Duckjong Kim, S. Kim
In the present work, heat transfer and fluid flow in square pin fin heat sinks are analyzed through an experimental method. Twenty aluminum square pin fin heat sinks having a 101.43 mm /spl times/ 101.43 mm base size are tested with inlet velocity ranging from 1 m/s to 5 m/s. In each test, the heat sink is heated uniformly at the bottom. From the experimental results, effects of the height of the heat sink and the ratio of the spacing between the adjacent fins to the fin pitch on the pressure drop across the heat sink and the thermal resistance of the heat sink are investigated. In addition, design guidelines for shrouded square pin fin heat sinks are suggested considering both pumping power and thermal resistance.
本文采用实验方法对方针翅片散热器的传热和流体流动进行了分析。20铝制方脚翅片散热器具有101.43 mm /spl倍/ 101.43 mm的基础尺寸,测试入口速度范围从1m /s到5m /s。在每次测试中,散热器的底部被均匀加热。根据实验结果,研究了散热器高度和相邻翅片间距与翅片间距的比值对散热器压降和热阻的影响。此外,提出了考虑泵送功率和热阻的带冠方针翅片散热器的设计准则。
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引用次数: 7
Emerging MOSFET packaging technologies and their thermal evaluation 新兴的MOSFET封装技术及其热评估
Xuejun Fan, S. Haque
Major MOSFET manufacturers have recently introduced innovative packaging options to achieve the next level of breakthroughs in electrical and thermal performance. Some of the innovations involve replacement of wire-bonds with solder-bumps for device interconnections in power devices and reduction in number of interfaces/paths for heat dissipation. The overall goal is to achieve small form factor MOSFET packages with significant improvements in electrical and thermal performance. This paper outlines the recent trends in MOSFET packaging and provides package-level thermal modeling results of wire-bond, strap bond, flipchip, ball-grid-array, and micro-lead-frame based packages. It also highlights the critical issues related to the processing, cost and reliability of such packages, which must be addressed before the conventional lead-frame based discrete solutions can be replaced with the new ones. Fundamental cooling mechanisms associated with different packaging technologies for MOSFETs are investigated. The impact of the internal package design on thermal performance is discussed in detail. The role of underfill materials in flip chip and BGA applications is also addressed.
主要的MOSFET制造商最近推出了创新的封装选项,以实现电气和热性能的下一个突破。其中一些创新包括在功率器件的器件互连中用焊点代替线键,以及减少用于散热的接口/路径的数量。总体目标是实现小尺寸MOSFET封装,并显着改善电气和热性能。本文概述了MOSFET封装的最新趋势,并提供了线键、带键、倒装芯片、球栅阵列和微引线框架封装的封装级热建模结果。它还强调了与此类封装的处理、成本和可靠性相关的关键问题,这些问题必须在传统的基于引线框架的分立解决方案被新解决方案取代之前得到解决。研究了与mosfet不同封装技术相关的基本冷却机制。详细讨论了内部封装设计对热性能的影响。下填材料在倒装芯片和BGA应用中的作用也被讨论。
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引用次数: 22
Effect of surface asperity truncation on thermal contact conductance 表面粗糙度截断对接触热导的影响
F. Milanez, M. Yovanovich, J. Culham
This paper presents studies on thermal contact conductance at light contact loads. Surface profilometry measurements are presented which show that actual surface asperity height distributions are not perfectly Gaussian. The highest asperities are truncated, leading the existing thermal contact conductance models to underpredict experimental data. These observations have been incorporated into modifications of existing contact conductance models. The preliminary model has been compared against thermal contact conductance data presented in the open literature, and good agreement is observed. The truncation leads to an enhancement of thermal contact conductance at light contact pressures. The truncation is a function of the roughness level: the rougher the surface, the more truncated the surface height distribution.
本文研究了轻接触负载下的接触热导。表面轮廓测量表明,实际的表面粗糙度高度分布不是完全的高斯分布。最高的异常被截断,导致现有的热接触电导模型低估了实验数据。这些观察结果已被纳入现有接触电导模型的修正中。初步模型已与公开文献中提出的热接触电导数据进行了比较,并观察到良好的一致性。截断导致在轻接触压力下热接触电导的增强。截断是粗糙度水平的函数:表面越粗糙,表面高度分布被截断的越多。
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引用次数: 27
Use of shell conduction plates for compact models of extruded heat sinks in forced convection environments 在强制对流环境中挤压散热器的紧凑模型中壳传导板的使用
M. Nagulapally, K. Karimanal
Shell conduction plates (thin conducting plates) are computational fluid dynamics (CFD) objects that may be used to model three-dimensional conduction in thin, plate-like objects used in electronic cooling applications. The use of zero thickness conducting plates for fins of extruded heat sinks can result in significant reduction in mesh elements when compared to an equivalent case using thick fins. Shell conduction plates model three dimensional conduction in a solid as well as viscous stresses at a fin surface accurately. However, they do not account for the flow impedance caused by the thickness of the actual plates. Therefore, volumetric resistances with appropriate flow loss coefficients derived from existing channel flow correlations were used to account for the flow blockage caused by the fins. The validity of using such a hybrid approach to model extruded heat sinks was studied using Icepak, a CFD software for electronics cooling applications. Results suggest that the present approach can be used to reduce the cost of computational analysis while maintaining accuracy. The above approach resulted in savings in CPU requirements by a factor of approximately 4 to 5. For the cases considered, the grid sizes were reduced by approximately 60%.
壳传导板(薄传导板)是计算流体动力学(CFD)对象,可用于模拟电子冷却应用中使用的薄片状物体中的三维传导。与使用厚翅片的等效情况相比,使用零厚度传导板的挤压散热片可以显著减少网格元素。壳传导板准确地模拟了固体中的三维传导和翅片表面的粘性应力。然而,它们没有考虑到实际板的厚度引起的流动阻抗。因此,从现有的通道流量相关性中得出的具有适当流动损失系数的体积阻力被用来解释由翅片引起的流动阻塞。使用Icepak(电子冷却应用的CFD软件)研究了使用这种混合方法模拟挤压散热器的有效性。结果表明,该方法可以在保持精度的同时降低计算分析的成本。上述方法将CPU需求节省了大约4到5倍。对于所考虑的情况,网格大小减少了大约60%。
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引用次数: 4
Grain growth in eutectic Pb/Sn ball grid array solder joints 共晶Pb/Sn球栅阵列焊点的晶粒生长
C. Basaran, Y. Wen
The reliability of solder joints in electronic packaging is becoming more important as Ball Grid Array (BGA) develops rapidly into the most popular packaging technology. Thermal fatigue of solder joints has been a reliability concern in the electronic packaging industry since the introduction of surface mount technology (SMT). Micro-structural coarsening (grain growth) is considered to be closely related to thermomechanical fatigue failure. Many researchers proposed coarsening models for bulk scale metals. But these models have never been verified for micron scale actual BGA solder balls. In the present study, three different grain growth models are investigated experimentally on BGA solder balls in a real life electronic package. Model simulations obtained from three models were compared against test data. The best performing model was chosen for finite element fatigue reliability studies based on continuum damage mechanics.
随着球栅阵列(BGA)封装技术的迅速发展,电子封装中焊点的可靠性变得越来越重要。自引入表面贴装技术(SMT)以来,焊点的热疲劳一直是电子封装行业的可靠性问题。显微组织粗化(晶粒长大)被认为与热疲劳失效密切相关。许多研究人员提出了大块金属的粗化模型。但这些模型从未在微米级的实际BGA焊料球上得到验证。本文研究了实际电子封装中BGA焊料球的三种不同晶粒生长模式。将三种模型的模拟结果与试验数据进行了比较。选取性能最好的模型进行基于连续损伤力学的有限元疲劳可靠性研究。
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引用次数: 8
Experimental study of failure mechanisms in particle filled acrylic composites 颗粒填充丙烯酸复合材料破坏机理的实验研究
C. Basaran, S. Nie, C. Hutchins
Particle filled solid surface composites are used to fabricate kitchen countertops and sinks which may be subjected to severe temperature variations, giving rise to high thermal stresses. These stresses may lead to failure by cracking in regions subjected to large temperature variation. An aim of this paper is to investigate mechanisms of failure in solid surface materials using in situ observations during tensile, compressive and fatigue loading and to define test configurations that give meaningful measurements of material properties. Experiments show that the failure in tension occurs in several stages. In flexural loading the failure process is more complex. Consequently, flexural testing should not be used as a substitute for the measurement of ultimate tensile strength in a particle filled solid surface composite. The application of conventional damage mechanics to describe the failure of test specimens is also discussed.
颗粒填充的固体表面复合材料用于制造厨房台面和水槽,这些材料可能会受到严重的温度变化,从而产生高热应力。这些应力可能导致在温度变化较大的区域破裂。本文的目的是研究固体表面材料在拉伸、压缩和疲劳加载期间的失效机制,并定义测试配置,从而对材料性能进行有意义的测量。试验表明,拉伸破坏分几个阶段发生。在受弯荷载下,其破坏过程更为复杂。因此,弯曲试验不应被用来代替颗粒填充固体表面复合材料的极限抗拉强度测量。本文还讨论了常规损伤力学在描述试件破坏中的应用。
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引用次数: 1
Thermal analyses of a PCM thermal control unit for portable electronic devices: experimental and numerical studies 便携式电子设备用PCM热控制单元的热分析:实验和数值研究
E. Alawadhi, C. Amon
This paper investigates the effectiveness of a Thermal Control Unit (TCU) for portable electronic devices by performing experimental and numerical analyses. The TCU objective is to improve thermal management of electronic devices where their operating time is limited to few hours. It is composed of an organic Phase Change Material (PCM) and a Thermal Conductivity Enhancer (TCE). The TCU can provide a reliable solution to portable electronic devices, which avoids overheating and thermally-induced fatigue, as well as a solution which satisfies the ergonomic requirement. Since the thermal conductivity of the PCM is very low, a TCE is incorporated into the PCM to boost its conductivity. The TCU structure is complex, and modeling an electronic device with it requires time and effort. Hence, this research develops approximate, yet effective, solutions for the TCU. The TCU component properties are averaged and a single TCU material is considered. This approach is evaluated by comparing the numerical predictions with the experimental results. The numerical model is used to study the effect of some important parameters that are experimentally expensive to examine, such as the heat transfer coefficient, the PCM latent heat, the Stefan number, and the effect of the heat source power.
本文通过实验和数值分析研究了便携式电子设备热控制单元(TCU)的有效性。TCU的目标是改善电子设备的热管理,因为它们的工作时间限制在几个小时内。它由有机相变材料(PCM)和导热增强剂(TCE)组成。TCU可以为便携式电子设备提供可靠的解决方案,避免过热和热致疲劳,同时满足人体工程学要求。由于PCM的导热系数非常低,因此将TCE集成到PCM中以提高其导电性。TCU结构复杂,用它对电子器件进行建模需要时间和精力。因此,本研究为TCU开发了近似而有效的解决方案。计算了TCU各组分的平均性能,并考虑了单个TCU材料。通过数值预测与实验结果的比较,对该方法进行了评价。利用数值模型研究了换热系数、PCM潜热、Stefan数和热源功率等重要参数的影响,这些参数的实验检验成本较高。
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引用次数: 24
Thermal transport properties of gold-covered thin-film silicon dioxide 包金二氧化硅薄膜的热输运性质
M. Burzo, P. Komarov, P. Raad
The performance and reliability of electronic devices composed of multiple thin layers of material are highly dependent on effective thermal management. Since the thermal properties of thin films, such as SiO/sub 2/, can vary considerably from bulk values, the determination of those properties is critical for the purposes of design. A new transient thermo-reflectance system has been employed to measure the thermal characteristics of thin-film SiO/sub 2/ layers. Results show that for layers of SiO/sub 2/ in the range of 100-1000 /spl Aring/, the intrinsic thermal conductivity is independent of thickness and smaller than the traditionally reported value of bulk silicon dioxide (1.4 W/m-K). The intrinsic value was measured to be around 90% and 75% of this bulk value for thermally grown (TG) and ion beam sputtered (IBS) oxides, respectively. The thermal interface resistances of TG and IBS SiO/sub 2/ films were measured at 1.68 /spl times/ 10/sup -8/ m/sup 2/-K/W and 2.58 /spl times/ 10/sup -8/ m/sup 2/-K/W, respectively. If a chromium film of around 100 /spl Aring/ is deposited between the gold and SiO/sub 2/ layers, the interface thermal resistance improves to 0.78 /spl times/ 10/sup -8/ m/sup 2/-K/W for TG films and 1.15 /spl times/ 10/sup -8/ m/sup 2/-K/W for IBS films. Thus, the effective thermal resistance of SiO/sub 2/ thin-films (i.e., with interface effects) is up to one order of magnitude smaller than the values reported for bulk SiO/sub 2/.
由多层薄材料组成的电子器件的性能和可靠性高度依赖于有效的热管理。由于薄膜(如SiO/ sub2 /)的热性能可以从体积值变化很大,因此这些性能的确定对于设计的目的至关重要。采用一种新的瞬态热反射系统测量了SiO/ sub2 /薄膜层的热特性。结果表明,在100-1000 /spl / Aring/范围内,SiO/ sub2 /层的固有热导率与厚度无关,且小于传统报道的体积二氧化硅值(1.4 W/m-K)。热生长(TG)和离子束溅射(IBS)氧化物的内在值分别约为体积值的90%和75%。TG和IBS SiO/ sub2 /薄膜的热界面电阻分别为1.68 /spl次/ 10/sup -8/ m/sup 2/-K/W和2.58 /spl次/ 10/sup -8/ m/sup 2/-K/W。如果在金层和SiO/ sub2 /层之间沉积约100 /spl Aring/的铬膜,则TG膜的界面热阻提高到0.78 /spl倍/ 10/sup -8/ m/sup 2/-K/W, IBS膜的界面热阻提高到1.15 /spl倍/ 10/sup -8/ m/sup 2/-K/W。因此,SiO/sub 2/薄膜的有效热阻(即具有界面效应)比大块SiO/sub 2/所报告的值小一个数量级。
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引用次数: 69
Performance analysis of a phase change energy storage system for pulsed power dissipation 脉冲功耗相变储能系统的性能分析
S. Krishnan, S. Garimella
The melting and re-solidification of a phase change material in a container of rectangular cross-section with multiple discrete heat sources mounted on one side is investigated for electronics cooling by latent heat energy storage. This numerical study focuses on the thermal management issues that arise when electronic components experience a sudden surge in power dissipation. The transient response of the energy storage system to short pulses in power dissipation is studied. Convective cooling using air-cooled heat sinks on the sides of the containment remote from the heat sources provides for heat rejection to ambient air. The analysis is performed under different pulse frequencies. Different aspect ratios for the containment volume as well as different locations for the heat sources are studied in order to identify an optimal arrangement. Conduction and convection in the phase change material as well as conduction through the containment walls are considered in the computations. The constitutive equations are implicitly solved using a fully transient method on fixed orthogonal co-located finite volumes. The system is characterized based on the rate of heat absorption as well as the maximum temperatures experienced at the heat sources. Improvements that can be made in the application of latent heat energy storage in electronics cooling applications are discussed based on the results from the present study.
研究了一种相变材料在一侧装有多个离散热源的矩形截面容器中的熔化和再凝固过程。这一数值研究的重点是热管理问题,当电子元件经历一个突然激增的功耗。研究了储能系统在功率耗散中对短脉冲的瞬态响应。在远离热源的容器两侧使用空气冷却散热器进行对流冷却,从而将热量排出到周围空气中。在不同的脉冲频率下进行了分析。研究了容器体积的不同宽高比以及热源的不同位置,以确定最佳布置。计算中考虑了相变材料内部的传导和对流以及通过容器壁的传导。采用全瞬态方法隐式求解了固定正交共定位有限体积上的本构方程。该系统的特点是基于吸热率以及在热源处经历的最高温度。根据本研究的结果,讨论了潜热储能在电子冷却应用中的改进方法。
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引用次数: 4
Visualization of forced air flows over a populated printed circuit board and their impact on convective heat transfer 印制电路板上强制气流的可视化及其对对流传热的影响
J. Lohan, V. Eveloy, P. Rodgers
A detailed characterization of the airflow patterns around Printed Circuit Board (PCB)-mounted electronic components has been undertaken using three different, but complementary flow visualization techniques. Uniform airflows of 2 m/s, 4 m/s and 5.5 m/s were directed over Plastic Quad Flat Pack (PQFP) components mounted on a double Euro-Card PCB. The complexity of PCB topology and resulting flow phenomena, was increased in three stages from just one, centrally placed component, to seven components and finally to the most complex case consisting of a symmetrical in-line array of fifteen components. Traditional smoke- and paint-flow visualization techniques, as well as a novel paint-film evaporation technique, were applied to help identify the sensitivity of the flow phenomena and its impact on convective heat transfer, to both air velocity and PCB topology. Combined, these techniques not only helped characteristic features of these flows such as separation/reattachment points, re-circulation zones and horseshoe vortices to be identified, but also showed in a qualitative way, using the evaporation technique, how these flow phenomena impact on PCB/component surface heat transfer. Linking the flow phenomena with the surface heat transfer in this way also provides, in the early design phase, a means of identifying both an appropriate numerical flow modeling strategy for the flow phenomena present, and the locations of high aerodynamic disturbance on the PCB, where temperature prediction accuracy must be viewed with caution.
采用三种不同但互补的流动可视化技术,对安装在印刷电路板(PCB)上的电子元件周围的气流模式进行了详细的表征。2米/秒,4米/秒和5.5米/秒的均匀气流被引导到安装在双Euro-Card PCB上的塑料Quad Flat Pack (PQFP)组件上。PCB拓扑的复杂性和由此产生的流动现象分三个阶段增加,从只有一个集中放置的组件,到七个组件,最后到最复杂的情况,包括15个组件的对称直线阵列。传统的烟雾和油漆流动可视化技术,以及一种新型的漆膜蒸发技术,被用于帮助识别流动现象的敏感性及其对对流传热的影响,空气速度和PCB拓扑结构。结合这些技术,不仅有助于识别这些流动的特征,如分离/再附属点,再循环区和马蹄涡,而且还定性地显示了这些流动现象如何影响PCB/组件表面传热,使用蒸发技术。在早期设计阶段,以这种方式将流动现象与表面传热联系起来,还提供了一种方法,可以确定当前流动现象的适当数值流动建模策略,以及PCB上高度气动干扰的位置,在这些位置,温度预测精度必须谨慎考虑。
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引用次数: 19
期刊
ITherm 2002. Eighth Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (Cat. No.02CH37258)
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