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Micro-Scale Aspects of Spray Deposition Processing: A Semi-Analytical Model for Droplet Spreading and Solidification at Off-Normal Impact Angles 喷射沉积工艺的微观方面:在非正常冲击角度下液滴扩散和凝固的半解析模型
Pub Date : 2000-11-05 DOI: 10.1115/imece2000-1496
S. Johnson, J. Delplanque
Droplet impacts are rarely normal to the target substrate during thermal spray processing because of droplet dispersion in the spray cone or because the substrate is moving. A model for droplet spreading and solidification after off-normal impact on a cold substrate was developed. This model is based on Madejski’s energy conservation model but uses a three-dimensional velocity field, which satisfies the no slip condition at the solid front, the no shear condition at the free surface as well as the continuity equation. Furthermore, the present model assumes the shape of the spreading droplet to have a non-axisymmetric shape (limaçon perimeter and a uniform height). Stefan solidification is assumed. A mechanical energy balance is used to describe the deformation of the spreading droplet. The resulting integro-differential equation is solved numerically using a modified Euler predictor-corrector method. This model was validated by comparison with existing energy-conservation models in the case of normal impact. The results indicate both a decrease in the final splat diameter and a decrease in the expansion rate of the spreading droplet as the impact angle increases, as measured from the normal axis. The resulting impacts are therefore less efficient as the impact angle increases.
在热喷涂过程中,由于液滴在喷涂锥内分散或基材移动,液滴对目标基材的冲击很少是正常的。建立了冷基体非正常冲击后液滴扩散和凝固的模型。该模型以Madejski的能量守恒模型为基础,采用三维速度场,满足固体前缘无滑移条件、自由面无剪切条件和连续性方程。此外,本模型假定扩散液滴的形状具有非轴对称形状(边界半径和均匀高度)。假定斯特凡凝固。用机械能平衡来描述扩散液滴的变形。用改进的欧拉预测校正法对得到的积分微分方程进行数值求解。通过与已有的正常撞击情况下的节能模型对比,验证了该模型的有效性。结果表明,从法向轴测量,随着冲击角的增大,最终飞溅直径减小,扩散液滴的膨胀率减小。因此,随着冲击角度的增加,产生的冲击效率会降低。
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引用次数: 0
Flow Regimes and Transitions in a Rapid Chemical Vapor Deposition Reactor Using Flow Visualization and Rayleigh Light Scattering 利用流动可视化和瑞利光散射技术在快速化学气相沉积反应器中的流动状态和转变
Pub Date : 2000-11-05 DOI: 10.1115/imece2000-1479
Angelo G. Mathews, J. Peterson
Previous study of carrier gas flow in rapid chemical vapor deposition (RCVD) reactors has been limited mostly to numerical simulations and flow visualizations. In the present work flow regimes were observed and temperatures were measured in a vertical axisymmetric pedestal RCVD reactor using flow visualization and Rayleigh light scattering (RLS) for noninvasive temperature measurement. Flow visualizations revealed that the flow undergoes complex transitions between stable flow regimes as heating occurs. The two dominant stable flow regimes were buoyant stable (BS) and momentum stable (MS). RLS was used to determine the instantaneous carrier gas temperature at discrete points in the test section. The flow regimes and their transition points were easily recognized and agreed with flow visualization data. The flow visualizations and RLS tests showed identifiable trends in transition points between flow regimes and in the types of regimes encountered. These trends were dependent on Grashof number and Reynolds number.
以往对快速化学气相沉积(RCVD)反应器载气流动的研究大多局限于数值模拟和流动可视化。利用流动显示和瑞利光散射(RLS)技术进行无创温度测量,在立式轴对称基座RCVD反应器中观察了工作流程并测量了温度。流动可视化显示,随着加热的发生,流动在稳定流动状态之间经历了复杂的转变。两种主要的稳定流型是浮力稳定流(BS)和动量稳定流(MS)。RLS用于确定测试段离散点的瞬时载气温度。流型及其过渡点易于识别并与流动可视化数据相一致。流动可视化和RLS测试显示了流动型之间的过渡点和遇到的流型类型的可识别趋势。这些趋势依赖于格拉索夫数和雷诺数。
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引用次数: 0
Leakage Flow and Heat Transfer Over Shrouded Turbine Blades 带冠涡轮叶片的泄漏流动和传热
Pub Date : 2000-11-05 DOI: 10.1115/imece2000-1458
Yumin Xiao, R. Amano
In this paper a high efficiency labyrinth seal and the staggered labyrinth seal for shrouded blades was presented. The flows in the seal with single, double, and triple tip seals were simulated by solving the two-dimensional Reynolds-averaged Navier-Stokes equations (RANS) and a compressible k-ε turbulence model. A multi-zone technique was used to generate the grids in the complex flow channel. The calculation results showed that the presently proposed staggered labyrinth seal is more efficient than the typical one and the leakage flow rate is dominated by the minimum flow area and the pressure difference. Comparing the performance with the typical labyrinth seal, the present staggered labyrinth seal model can average the total pressure drop among the seals, while the typical one induces a sharp drop across the first tooth. It showed that the leakage flow rate varies as a function of the number of seals to the power of −0.45. For the cases of multiple-seals the space between two seals has little effect on the total mass flow rate. Finally, decreasing the wall temperature will result in an increase of leakage flow.
本文提出了一种高效的带冠叶片迷宫密封和交错迷宫密封。通过求解二维reynolds -average Navier-Stokes方程(RANS)和可压缩k-ε湍流模型,对单、双、三叶尖密封内部流动进行了数值模拟。采用多区域网格技术生成复杂流道中的网格。计算结果表明,本文提出的交错篦齿密封比典型的交错篦齿密封效率更高,泄漏流量主要由最小过流面积和压差决定。与典型迷宫密封的性能比较,交错迷宫密封模型能使密封之间的总压降趋于平均,而典型的交错迷宫密封模型在第一齿处出现了急剧的总压降。结果表明,泄漏流量随密封件数量的变化呈−0.45的幂函数关系。对于多密封的情况,两个密封之间的空间对总质量流量的影响很小。最后,降低壁面温度会导致泄漏流量增加。
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引用次数: 0
Effects of Showerhead Cooling on Turbine Vane Suction Side Film Cooling Effectiveness 淋喷头冷却对涡轮叶片吸入侧气膜冷却效果的影响
Pub Date : 2000-11-05 DOI: 10.1115/imece2000-1462
Marcia I. Ethridge, J. M. Cutbirth, D. Bogard
The process of film cooling is known to severely disturb the boundary layer around a turbine airfoil. Since most film-cooled airfoils have more than one injection station, the flow field approaching a row of film cooling holes could be altered by the presence of an upstream cooling station. To investigate this possibility, an experimental investigation was conducted on the suction side of a scaled-up turbine vane. Adiabatic effectiveness measurements were made downstream of a single row of cooling holes both with and without the upstream showerhead holes operating. A range of suction side blowing ratios, 0.3 ≤ M ≤ 1.3, were investigated with large-scale mainstream turbulence intensities of Tu∞ = 0.5% and Tu∞ = 21%. The effects of the showerhead coolant were evaluated at an engine-typical showerhead blowing ratio of Msh = 1.6, with three of the six rows of cooling holes in the showerhead directed towards the suction side of the airfoil. Experiments were conducted with a coolant-to-mainstream density ratio of DR = 1.6. An infrared camera was used to obtain spatially-resolved surface temperature measurements, which were corrected for conduction effects and converted to adiabatic effectiveness. The results showed that showerhead coolant had a strong impact on suction side adiabatic effectiveness levels under low mainstream turbulence. Although effectiveness levels increased with the showerhead operating, the suction side coolant jets increased dispersion of the showerhead coolant. Under high mainstream turbulence conditions, there was very little interaction between the showerhead coolant and the suction side coolant jets. Adiabatic effectiveness levels were considerably lower than those for the low turbulence case, which was partially due to increased dispersion of the showerhead coolant upstream of the suction side holes. The superposition model over-predicted adiabatic effectiveness levels under low mainstream turbulence conditions, but was very effective in predicting the combined performance of the showerhead and the suction side cooling holes under high mainstream turbulence conditions.
众所周知,气膜冷却的过程会严重干扰涡轮翼型周围的边界层。由于大多数气膜冷却翼型有一个以上的注入站,流场接近一排气膜冷却孔可能被上游冷却站的存在改变。为了研究这种可能性,在一个按比例放大的涡轮叶片的吸力侧进行了实验研究。在有和没有上游喷头孔运行的情况下,对单排冷却孔的下游进行了绝热有效性测量。在大尺度主流湍流强度Tu∞= 0.5%和Tu∞= 21%的条件下,研究了0.3≤M≤1.3的吸力侧吹比范围。在典型的Msh = 1.6的淋浴喷头吹气比下,对淋浴喷头冷却剂的效果进行了评估,其中6排冷却孔中的3排指向翼型的吸力侧。在冷却液与主流密度比DR = 1.6的条件下进行实验。利用红外相机获得了空间分辨的表面温度测量值,并对传导效应进行了校正,转换为绝热效应。结果表明,在低主流湍流度条件下,淋喷头冷却剂对吸力侧绝热效能水平有较大影响。虽然效率水平随着淋浴喷头的运行而提高,但吸力侧冷却剂喷射增加了淋浴喷头冷却剂的分散。在高主流湍流条件下,淋喷头冷却剂与吸力侧冷却剂射流之间的相互作用很小。绝热效率水平明显低于低湍流情况,部分原因是由于在吸力侧孔上游的淋喷头冷却剂弥散增加。叠加模型对低主流湍流条件下的绝热效能水平预测过高,但对高主流湍流条件下淋喷头和吸力侧冷却孔的综合性能预测非常有效。
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引用次数: 5
Effects of the Manufacturing Process on the Dimensional Accuracy of Thermoset Composites 制造工艺对热固性复合材料尺寸精度的影响
Pub Date : 2000-11-05 DOI: 10.1115/imece2000-1490
Qi Zhu, P. Geubelle
The warpage of thermoset composite structures during the manufacturing process is a direct consequence of residual stress development. The capability to predict residual stresses is crucial to the manufacture of dimensionally accurate composite structures. This paper is focused on understanding the fundamental issues leading to residual stresses in thermoset polymer composites and their effect on the dimensional accuracy of the manufactured components. Special emphasis is placed on the simulation of autoclave curing and hot pressing. A three-dimensional coupled thermo-chemo-viscoelastic model is developed to simulate the heat transfer, curing, residual stresses and deformation of a composite part during the entire cure cycle. The predicted values of curvature for cross-ply graphite-epoxy laminates agree well with experimental observations. The numerical result indicates that a significant fraction of the residual stress develops before cooldown. Detailed studies are also performed to examine the springforward phenomenon in L-shaped composite parts. The finite element results show that mold design (male vs. female mold), mold thermal expansion, and part thickness all play an important role on the final shape of the parts.
热固性复合材料结构在制造过程中的翘曲是残余应力发展的直接结果。预测残余应力的能力对于制造尺寸精确的复合材料结构至关重要。本文的重点是了解导致热固性聚合物复合材料中残余应力的基本问题及其对制造部件尺寸精度的影响。特别强调的是对热压釜固化和热压的模拟。建立了三维热化学粘弹性耦合模型,模拟了复合材料零件在整个固化周期内的传热、固化、残余应力和变形。预测的石墨环氧层合板曲率值与实验结果吻合较好。数值结果表明,残余应力有很大一部分是在冷却前产生的。本文还对l型复合材料零件的弹跳现象进行了详细的研究。有限元结果表明,模具设计(公模与母模)、模具热膨胀和零件厚度都对零件的最终形状起重要作用。
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引用次数: 0
Heat Transfer Characteristics of Single Droplet Cooling Using a Microscale Heater Array 微尺度加热器阵列单液滴冷却的传热特性
Pub Date : 2000-11-05 DOI: 10.1115/imece2000-1497
Jungho Lee, Jungho Kim, K. Kiger, B. Horacek
Heat transfer by phase change is an attractive method of cooling since large amounts of heat can be removed with relatively small temperature differences. Droplet cooling is one method whereby very high heat transfer rates coupled with good temperature uniformity across surfaces can be provided, which is important in microelectronics where even small temperature gradients across the chip can cause component failure. In this study, time and space resolved heat transfer characteristics for a single droplet striking a heated surface were experimentally investigated. The local wall heat flux and temperature measurements were provided by a novel experimental technique in which 96 individually controlled heaters were used to map the heat transfer coefficient contour on the surface. Significant time and space resolved variations in wall heat fluxes were exhibited during boiling and evaporation. The droplet behavior with wall interaction was simultaneously viewed using a high-speed digital video camera. Local heat transfer measurements can provide much needed information regarding the relevant wall heat transfer mechanisms by pinpointing when and where large amounts of heat are removed. This study should result in benchmark data against which numerical calculations can be compared.
相变传热是一种有吸引力的冷却方法,因为可以用相对较小的温差除去大量的热量。液滴冷却是一种可以提供非常高的传热率和良好的表面温度均匀性的方法,这在微电子技术中很重要,因为即使芯片上的小温度梯度也会导致组件故障。实验研究了单液滴撞击受热表面时的时间和空间分解传热特性。采用一种新颖的实验技术,利用96台单独控制的加热器在壁面上绘制传热系数轮廓图,提供了局部壁面热流密度和温度测量。在沸腾和蒸发过程中壁面热流表现出显著的时空分解变化。利用高速数字摄像机同时观察了液滴与壁面相互作用的行为。局部传热测量可以通过精确地确定大量热量被移除的时间和地点,提供有关相关壁面传热机制的急需信息。这项研究应该产生基准数据,以便与数值计算进行比较。
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引用次数: 1
A Parametric Study of the Quasi-Steady State Temperature Field by a Moving Heat Source for Surface Treating 移动热源对表面处理准稳态温度场的参数化研究
Pub Date : 2000-11-05 DOI: 10.1115/imece2000-1486
N. Bianco, O. Manca
A three dimensional numerical analysis of a solid irradiated by a moving laser heat source in a quasi-steady state is carried out. The thermophysical properties of the material are considered to be temperature dependent. The dependence of the solution on the radiative and convective heat losses, the latter due to an impinging jet on the upper surface, is highlighted; the dependence of the temperature distribution on the Reynolds number of the jet is also presented. Different thicknesses and widths are shown to have discrepant influences on the induced thermal fields for a Gaussian laser source. The parametric analysis shows the thermal profiles to be strongly dependent on the jet Reynolds number. The thermal field is almost symmetric with respect to the spot center for a Peclet number equal to 0.1. The thermal penetration decreases as the Peclet number increases.
对运动激光热源照射固体的准稳态进行了三维数值分析。这种材料的热物理性质被认为与温度有关。强调了解与辐射热损失和对流热损失的关系,后者是由于上表面的撞击射流造成的;给出了温度分布与射流雷诺数的关系。不同的厚度和宽度对高斯激光源的诱导热场有不同的影响。参数分析表明,热廓线与射流雷诺数密切相关。当佩雷数等于0.1时,热场相对于光斑中心几乎是对称的。热侵彻率随佩莱特数的增加而减小。
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引用次数: 0
System Characterization and Plasma-Particle Distribution Analysis for Development of a Closed Loop Control for Plasma Spray 等离子体喷雾闭环控制系统的系统表征和等离子体粒子分布分析
Pub Date : 2000-11-05 DOI: 10.1115/imece2000-1500
M. Gevelber, D. Wroblewski, J. Fincke, W. Swank
This paper investigates the need to develop an advanced control system for plasma spray deposition. The limitations and performance capability of both feed forward and real-time control are evaluated. Critical system characteristics for developing such controllers are experimentally identified including dominant nonlinearalities; dynamics, cross-coupling, distributions, and sensor issues.
本文探讨了开发一种先进的等离子喷涂控制系统的必要性。分析了前馈控制和实时控制的局限性和性能。通过实验确定了开发此类控制器的关键系统特性,包括主要非线性;动态、交叉耦合、分布和传感器问题。
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引用次数: 0
Thermal Transport During Seeding and Shouldering in the Czochralski Crystal Growth 切克拉尔斯基晶体生长中播种和肩扛过程中的热输运
Pub Date : 2000-11-05 DOI: 10.1115/imece2000-1483
A. Saha, H. Zhang, V. Prasad
Czochralski (Cz) growth during seeding and shouldering of silicon single crystal has been studied. During seeding, the diameter increases from a small value to the desired value of the fully-grown crystal. The convection in the melt, conduction in the crystal and radiation from the melt surface and crystal, surface tension at the free surface of the melt and crystal rotation have been considered to investigate the effect of seeding on thermal transport. The rotational Reynolds number, the radiation from the crystal and Marangoni number are varied to investigate their effect on the interface shape. A few selected cases have been studied using a cylindrical crystal to understand the effect of geometry on the heat transfer rate and subsequently on the interface shape. The governing equations are solved using the curvilinear finite volume discretization scheme and the grids are redistributed using the multizone adaptive grid generation after each iteration. The movement of free surface is taken care by employing suitable equations for energy and stress balance. Results show the dependency of both the radiation from the crystal and rotation of the crystal on the interface shape.
研究了硅单晶在播种和肩扛过程中的Cz生长。在播种过程中,直径从一个很小的值增加到完全生长的晶体所需的值。考虑了熔体中的对流、晶体中的传导、熔体表面和晶体的辐射、熔体自由表面的表面张力和晶体的旋转等因素,研究了播散对热输运的影响。研究了旋转雷诺数、晶体辐射和马兰戈尼数对界面形状的影响。为了了解几何形状对传热速率的影响以及随后对界面形状的影响,我们选择了一些使用圆柱形晶体的情况进行了研究。控制方程采用曲线有限体积离散法求解,每次迭代后采用多区域自适应网格生成法重新分配网格。采用合适的能量和应力平衡方程来考虑自由表面的运动。结果表明,晶体的辐射和晶体的旋转都与界面形状有关。
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引用次数: 0
Film Cooling on a Flat Surface With a Single Row of Cylindrical Angled Holes: Effect of Discrete Tabs 单排圆柱角孔平面上的气膜冷却:离散片片的影响
Pub Date : 2000-11-05 DOI: 10.1115/imece2000-1455
S. Ekkad, H. Nasir, S. Acharya
The effect of discrete delta-shaped tabs on the film cooling performance from a row of cylindrical holes is investigated. The holes are inclined at 35° along the streamwise direction. Three tab locations are investigated: (1) tabs placed along the upstream edge of the hole; (b) tab placed along the downstream edge of the hole; and (3) tabs placed along the lateral edges of the hole. Measurements were carried out in a low-speed wind tunnel using the transient liquid crystal technique. The mainstream velocity and free-stream turbulence intensity in the low speed wind tunnel are 8.5 m/s and 6% respectively and the Reynolds number based on hole diameter is 6375. Three blowing ratios of 0.56, 1.13, and 1.7 are tested. Results show that the tab placed upstream of the hole covering the 33% of the hole exit provides the highest film effectiveness compared to other tab locations studied. This is because the jet lift-off in the presence of the tabs is reduced and there is greater lateral spreading of the jet.
研究了离散的三角片对一排圆柱孔的气膜冷却性能的影响。孔沿流方向倾斜35°。研究了三个标签位置:(1)标签沿孔的上游边缘放置;(b)沿孔的下游边缘放置标签;(3)沿孔的侧边放置的贴片。利用瞬态液晶技术在低速风洞中进行了测量。低速风洞内主流速度为8.5 m/s,自由流湍流强度为6%,基于孔径的雷诺数为6375。测试了0.56、1.13和1.7三种吹气比。结果表明,与所研究的其他标签位置相比,位于孔上游覆盖孔出口33%的标签位置提供了最高的膜效率。这是因为在有卡箍的情况下,射流的升力降低,射流的横向扩展更大。
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引用次数: 4
期刊
Heat Transfer: Volume 3
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