With the rapid development of the new energy industry, the increasing power demands higher requirements for thermal management. The phase change system of the mechanically pumped cooling loop (MPCL) has gained widespread attention for its ability to achieve effective flow boiling by precisely regulating the dryness in response to power variations. In this paper, using the R134a as the refrigerant, the flow boiling characteristics of cold plate are experimentally investigated under the MPCL. The flow rate and power intervals are 0.5–1.5 L/min and 180–1690 W, respectively. Meanwhile, the optimal dryness is calculated by visualizing the flow, temperature, and phase fields using the Ansys Fluent. The results show that the higher flow rate weakens latent heat transfer. The heat transfer coefficient (HTC) is increased and then decreased with flow rate. The optimal flow boiling regime is achieved at the inflection point, which is shifted to higher flow rate as power is increased. When the power is too high, the bubble generation rate exceeds the detachment rate, causing massive bubbles to cover the wall and degrade thermal performance. As the flow rate is increased, the critical heat flux (CHF) is also increased, but the maximum value of HTC is decreased. To ensure safe operation of MPCL, the dryness should be controlled within 0.6. The dryness for optimum boiling heat transfer is in the range of 0.2 to 0.3.The pressure drop is increased with both flow rate and power. This study can provide valuable guidance for the design of MPCL systems for high-power chips.
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