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Microstructural origins of enhanced creep resistance in laser printed Ti-6Al-4V 激光打印Ti-6Al-4V抗蠕变性能增强的显微组织根源
IF 12.8 1区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-04-01 Epub Date: 2026-02-05 DOI: 10.1016/j.ijplas.2026.104637
Zhun Liang , Mingyang Zhang , Zheng Guo , Zongchang Guo , Yinan Cui
Creep resistance is critical for the reliability of engineering structures at high temperatures. In this study, in situ scanning electron microscope (SEM) creep experiments show that laser powder bed fusion fabricated Ti-6Al-4V (LPBF Ti-6Al-4V) exhibits a creep lifetime about three to five times longer than that of forged Ti-6Al-4V. Distinct creep failure mechanisms were identified, with grain boundary sliding dominating in the forged Ti-6Al-4V, while void-induced grain boundary separation controlled the LPBF Ti-6Al-4V. By integrating experiments with a multiphysics coupled microscale creep model that simultaneously captures diffusion creep, dislocation glide and climb, grain boundary sliding, and void evolution, the results suggest that the elongated grain morphology and lower dislocation density in LPBF Ti-6Al-4V contribute to its enhanced creep performance. A physics-informed neural network (PINN)-driven multiscale creep framework is developed to bridge the gap between the mechanistic microscale creep model and macroscale creep life prediction. This work provides new insights into the creep resistance of additively manufactured titanium alloys and presents a promising approach for multiscale creep life assessment.
高温下,抗蠕变性能对工程结构的可靠性至关重要。原位扫描电镜(SEM)蠕变实验表明,激光粉末床熔合制备Ti-6Al-4V (LPBF Ti-6Al-4V)的蠕变寿命比锻造Ti-6Al-4V长3 ~ 5倍。Ti-6Al-4V的蠕变破坏机制明显,以晶界滑动为主,而孔洞晶界分离控制着LPBF的蠕变破坏。结合多物理场耦合微尺度蠕变模型(同时捕捉扩散蠕变、位错滑动和爬升、晶界滑动和空洞演化),结果表明,LPBF Ti-6Al-4V中拉长的晶粒形态和较低的位错密度有助于其蠕变性能的增强。为了弥补机械微尺度蠕变模型与宏观尺度蠕变寿命预测之间的差距,提出了基于物理信息的神经网络驱动的多尺度蠕变框架。这项工作为增材制造钛合金的抗蠕变性能提供了新的见解,并为多尺度蠕变寿命评估提供了一种有前途的方法。
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引用次数: 0
Analysis of non-Schmid effects in a Ni-based superalloy 镍基高温合金的非施密德效应分析
IF 9.8 1区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-03-24 DOI: 10.1016/j.ijplas.2026.104683
Sagar Chandra, Sunil Rawat, Harsh Hemani, Alankar Alankar, Ather Syed, N. Naveen Kumar, Sudhanshu Sharma, Mahendra K. Samal, Vivek M. Chavan
Through a synergistic use of atomistic simulations, crystal plasticity finite element analyses and experiments, this work sheds light on non-Schmid effects in solid solution strengthened Ni-based Alloy 690. The ensuing tension-compression asymmetry of yield stress is numerically demonstrated first using molecular dynamics simulations on single crystals at room temperature. Investigation of slip systems and associated resolved stresses leads to a single crystal slip initiation criterion that adequately predicts the non-Schmid effects at the inception of plasticity. Theoretical calculations are also performed to analyze the orientation and loading dependent activation of various twin variants in single crystals. In an attempt to develop an atomistically informed crystal plasticity framework, the non-Schmid coefficients (<span><span style=""></span><span data-mathml='<math xmlns="http://www.w3.org/1998/Math/MathML"><mrow is="true"><msub is="true"><mrow is="true"><mi is="true">c</mi></mrow><mrow is="true"><mn is="true">1</mn></mrow></msub><mo linebreak="goodbreak" linebreakstyle="after" is="true">&#x2212;</mo><msub is="true"><mrow is="true"><mi is="true">c</mi></mrow><mrow is="true"><mn is="true">5</mn></mrow></msub></mrow></math>' role="presentation" style="font-size: 90%; display: inline-block; position: relative;" tabindex="0"><svg aria-hidden="true" focusable="false" height="2.086ex" role="img" style="vertical-align: -0.582ex;" viewbox="0 -647.8 2997.8 898.2" width="6.963ex" xmlns:xlink="http://www.w3.org/1999/xlink"><g fill="currentColor" stroke="currentColor" stroke-width="0" transform="matrix(1 0 0 -1 0 0)"><g is="true"><g is="true"><g is="true"><g is="true"><use xlink:href="#MJMATHI-63"></use></g></g><g is="true" transform="translate(433,-150)"><g is="true"><use transform="scale(0.707)" xlink:href="#MJMAIN-31"></use></g></g></g><g is="true" transform="translate(1109,0)"><use xlink:href="#MJMAIN-2212"></use></g><g is="true" transform="translate(2110,0)"><g is="true"><g is="true"><use xlink:href="#MJMATHI-63"></use></g></g><g is="true" transform="translate(433,-150)"><g is="true"><use transform="scale(0.707)" xlink:href="#MJMAIN-35"></use></g></g></g></g></g></svg><span role="presentation"><math xmlns="http://www.w3.org/1998/Math/MathML"><mrow is="true"><msub is="true"><mrow is="true"><mi is="true">c</mi></mrow><mrow is="true"><mn is="true">1</mn></mrow></msub><mo is="true" linebreak="goodbreak" linebreakstyle="after">−</mo><msub is="true"><mrow is="true"><mi is="true">c</mi></mrow><mrow is="true"><mn is="true">5</mn></mrow></msub></mrow></math></span></span><script type="math/mml"><math><mrow is="true"><msub is="true"><mrow is="true"><mi is="true">c</mi></mrow><mrow is="true"><mn is="true">1</mn></mrow></msub><mo linebreak="goodbreak" linebreakstyle="after" is="true">−</mo><msub is="tru
通过原子模拟、晶体塑性有限元分析和实验的协同应用,本研究揭示了固溶体强化镍基合金690中的非施密德效应。本文首先用分子动力学方法在室温下对单晶进行了数值模拟,证明了屈服应力的拉压不对称性。对滑移系统和相关的分解应力的研究得出了单晶滑移起始准则,该准则可以充分预测塑性开始时的非施密德效应。理论计算还分析了单晶中各种孪晶变体的取向和载荷相关激活。在试图建立一个原子信息晶体塑性框架,非施密德系数(c1−c5c1−c5)建立了晶体塑性屈服准则从分子动力学模拟校准。此外,为了建立一个更稳健的多尺度框架,我们还在原子水平上对特征相关位错滑动的活化能参数进行了评估。最后,在室温准静态应变速率下进行了单轴拉伸和压缩实验,验证了原子信息晶体塑性模型对690合金骨料的预测。
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引用次数: 0
Engineering stacking fault energy and hierarchical precipitates in a near-fully recrystallized DED Ni-based multi-principal element alloy 近完全再结晶DED镍基多主元素合金的工程层错能和分层析出
IF 9.8 1区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-03-23 DOI: 10.1016/j.ijplas.2026.104682
Renhao Wu, Hyojin Park, Jae Heung Lee, Shi Woo Lee, Longfei Xu, Do Won Lee, Stephan Schönecker, Jalal Kangazian, Tianle Li, Xiaoqing Li, Hyoung Seop Kim
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引用次数: 0
Accelerated Creep Profiling: A High-Throughput Thermal- and Stress-Gradient Approach Applied to Additive and Wrought Stainless Steel 加速蠕变剖面:一种应用于添加剂和锻造不锈钢的高通量热应力梯度方法
IF 9.8 1区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-03-23 DOI: 10.1016/j.ijplas.2026.104680
Samuel B. Inman, Mo-Rigen He, Andrew J. Baker, Remi Dingreville, Brad L. Boyce
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引用次数: 0
Thermodynamics-Informed Attention Networks for Concurrent Multiscale Modeling of Nonlinear Composites 基于热力学的非线性复合材料多尺度同步建模注意网络
IF 9.8 1区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-03-22 DOI: 10.1016/j.ijplas.2026.104681
Xuyang Zhang, Qiang Chen, Xuefeng Chen
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引用次数: 0
Bayesian inference and uncertainty quantification for modeling of body-centered-cubic single crystals 体心立方单晶建模的贝叶斯推理和不确定性量化
IF 9.8 1区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-03-19 DOI: 10.1016/j.ijplas.2026.104678
Seunghyeon Lee, Thao Nguyen, Darby J. Luscher, Saryu J. Fensin, John S. Carpenter, Hansohl Cho
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引用次数: 0
An anisotropic constitutive model for LPBF AlSi10Mg alloy considering tension-compression asymmetry and build-orientation effect 考虑拉压不对称和构向效应的LPBF AlSi10Mg合金各向异性本构模型
IF 9.8 1区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-03-18 DOI: 10.1016/j.ijplas.2026.104677
Jiahua Zhao, Yanan Hu, Chao Yu, Xichang Xiong, Xiang Xu, Li Ding, Qianhua Kan, Guozheng Kang
Monotonic tension and compression tests demonstrate that both build-orientation (0°, 45°, and 90°) and loading mode (tension or compression) significantly influence the yield stress and strain hardening of the AlSi10Mg alloy fabricated by laser powder bed fusion (LPBF). Symmetrical strain-controlled cyclic loading tests reveal that the alloy exhibits an initial cyclic softening followed by a cyclic hardening. Moreover, the responding peak and valley stresses are strongly dependent on the build-orientation and exhibit a pronounced tension-compression asymmetry. To accurately represent these anisotropic cyclic deformation characteristics of the LPBF AlSi10Mg alloy, a novel anisotropic elasto-plastic constitutive model is developed based on a modified Hill48 yield criterion, with emphasis on its tension-compression asymmetry and build-orientation dependence. The model employs a non-associated flow rule using the von Mises function as the plastic potential, and incorporates an anisotropic modified Chaboche kinematic hardening law, combined with superimposed isotropic and distortional hardening laws. Moreover, a Chaboche memory surface is introduced to capture the strain amplitude dependence observed during cyclic loading. Comparison of experimental and predicted results indicates that the proposed model successfully describes both the cyclic softening/hardening and the anisotropic cyclic deformation characteristics of the LPBF AlSi10Mg alloy.
单调拉伸和压缩试验表明,构建取向(0°、45°和90°)和加载方式(拉伸或压缩)对激光粉末床熔合AlSi10Mg合金的屈服应力和应变硬化有显著影响。对称应变控制循环加载试验表明,合金表现为先循环软化后循环硬化。此外,响应峰和谷应力强烈依赖于建筑方向,并表现出明显的拉压不对称。为了准确表征LPBF AlSi10Mg合金的这些各向异性循环变形特征,基于改进的Hill48屈服准则建立了一种新的各向异性弹塑性本构模型,重点考虑了其拉压不对称性和构建方向依赖性。该模型采用非关联流动规则,以von Mises函数作为塑性势,并结合各向异性修正的Chaboche运动硬化规律,结合各向同性和扭曲硬化规律的叠加。此外,还引入了Chaboche记忆曲面来捕捉循环加载过程中观察到的应变幅值依赖关系。实验结果与预测结果的对比表明,该模型成功地描述了LPBF AlSi10Mg合金的循环软化/硬化和各向异性循环变形特性。
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引用次数: 0
Annealing-Induced Reorganization of Cellular Dislocation Structures and Its Effect on Plastic Flow in Additively Manufactured 316L Stainless Steel 增材制造316L不锈钢退火诱导的胞位错组织重组及其对塑性流动的影响
IF 9.8 1区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-03-17 DOI: 10.1016/j.ijplas.2026.104675
Jian Song, Bingqiang Wei, Chenglu Tang, Xiaoyuan Lou, Jian Wang
Cellular structures are a ubiquitous microstructural feature in additively manufactured 316L stainless steels and are commonly characterized by high dislocation densities, elemental segregation, and complex substructures. Despite extensive study, the respective roles of these features in governing plastic deformation remain debated. In this work, the characteristics of cellular structures in laser powder bed fused (LPBF) 316L were systematically tailored through post-build annealing at different temperatures, and their influence on mechanical response was investigated. Microscopy characterization reveals that cellular walls in the as-built condition are associated with randomly distributed crystallographic planes. Upon annealing, dislocation rearrangement leads to preferential alignment of cell walls along {220} planes, accompanied by the formation of sub-grain boundaries. At elevated annealing temperatures, a pronounced reduction in dislocation density occurs together with the emergence of patterned screw dislocations. In situ compression and tensile tests indicate that the yield strength of LPBF 316L is more strongly correlated with dislocation density, whereas the effects of cellular size, microsegregation, and sub-grain boundaries appear to be less significant. Cellular structures provide limited resistance to dislocation motion and therefore contribute only modestly to strain hardening at the early stages of plastic deformation. At higher strains, the strain-hardening rate is increasingly governed by more effective barriers with larger misorientations, such as sub-grain boundaries. These results clarify the mechanistic role of cellular structures in additively manufactured alloys and highlight dislocation density as the dominant parameter controlling yielding, while emphasizing the distinct contribution of sub-grain boundaries to strain hardening. The findings provide guidance for optimizing the mechanical performance of additively manufactured metals through targeted microstructural control.
细胞结构是增材制造316L不锈钢中普遍存在的微观结构特征,通常具有高位错密度、元素偏析和复杂的亚结构。尽管进行了广泛的研究,但这些特征在控制塑性变形中的各自作用仍存在争议。本文通过在不同温度下熔覆激光粉末床(LPBF) 316L的细胞结构特征,研究了它们对力学响应的影响。显微镜表征显示,在建成条件下的细胞壁与随机分布的晶体平面有关。退火后,位错重排导致细胞壁沿{220}面优先排列,并伴随亚晶界的形成。在较高的退火温度下,位错密度显著降低,同时出现螺旋形位错。原位压缩和拉伸试验表明,LPBF 316L的屈服强度与位错密度的相关性更强,而细胞尺寸、微偏析和亚晶界的影响则不太显著。细胞结构对位错运动的抵抗能力有限,因此在塑性变形的早期阶段对应变硬化的贡献不大。在较高的应变下,应变硬化速率越来越多地受到更有效的具有较大取向的障碍(如亚晶界)的控制。这些结果阐明了细胞结构在增材制造合金中的机制作用,强调了位错密度是控制屈服的主要参数,同时强调了亚晶界对应变硬化的独特贡献。研究结果为通过有针对性的组织控制来优化增材制造金属的力学性能提供了指导。
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引用次数: 0
Microstructure-dependent evolution of deformation and spallation in titanium across shock-induced phase transition pressures 钛在冲击诱导相变压力下变形和剥落的微观结构依赖演化
IF 9.8 1区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-03-17 DOI: 10.1016/j.ijplas.2026.104676
Zhaoguo Zhang, Longhui Zhang, Jianbo Hu, Xiaohu Yao
A challenge exists in understanding how shock-induced phase transition (PT) and specific microstructural features synergistically dictate the spall behavior of titanium alloys under extreme conditions. This study aims to compare the dynamic deformation and spall behavior of commercial pure titanium (CP-Ti) and a near α titanium alloy (Nalpha-Ti) under high-strain-rate (105 /s) loading across shock-induced PT pressures (4.5−24.0 GPa) through soft-recovery plate impact experiments, examining the interrelationship between microstructural evolution across the PT pressure and spall strength through free surface velocimetry and postmortem characterization. Key findings reveal divergent spall strength evolution is governed by distinct dislocation and twinning activities, as well as the occurrence or absence of PT. Specifically, prior to the α→ω PT, the spall strength of CP-Ti increases more markedly with peak stress, owing to pronounced strain hardening from T1 twinning and prismatic <a> slip. Subsequent ω-phase formation during PT further strengthens CP-Ti, promoted by localized stress fields from dislocation pile-ups at grain and twin boundaries. Although detwinning, dynamic recrystallization, and amorphization reduce spall strength at higher stresses, ω-phase strengthening maintains it above initial levels. In contrast, PT is absent in Nalpha-Ti due to alloying element stabilization. Regarding spall damage initiation, void nucleation occurs at grain/twin boundaries in CP-Ti, and at martensite lath or prior β grain boundaries in Nalpha-Ti. Geometric compatibility and Schmid factor analyses highlight the role of slip transfer and grain orientation in damage initiation. Following PT of CP-Ti, additional void nucleation sites emerge at phase boundaries and interfaces between amorphous regions and the matrix.
在极端条件下,如何理解冲击诱导相变(PT)和特定的显微组织特征协同决定钛合金的剥落行为是一个挑战。本研究旨在通过软恢复板冲击实验,比较商业纯钛(CP-Ti)和近α钛合金(Nalpha-Ti)在高应变速率(105 /s)加载下在冲击诱发PT压力(4.5 - 24.0 GPa)下的动态变形和剥落行为,通过自由表面速度测定和事后表征,研究PT压力下微观组织演变与剥落强度之间的相互关系。主要研究结果表明,不同的位错和孪晶活动以及PT的存在或不存在决定了不同的小块强度演化。具体而言,在α→ω PT之前,CP-Ti的小块强度随着峰值应力的增加而显著增加,这是由于T1孪晶和棱柱形<;a>;滑移导致的明显应变硬化。PT过程中ω相的形成进一步强化了CP-Ti,这是由晶界和孪晶界位错堆积产生的局部应力场促进的。虽然在较高的应力下,脱孪生、动态再结晶和非晶化降低了晶粒强度,但ω相强化使其保持在初始水平以上。相反,由于合金元素的稳定作用,在nα - ti中不存在PT。对于片状损伤的萌生,CP-Ti在晶界/孪晶界处形成空穴形核,而nα - ti在马氏体板条或先前β晶界处形成空穴形核。几何相容性和施密德因子分析强调了滑移传递和晶粒取向在损伤萌生中的作用。在CP-Ti的PT之后,在非晶区和基体之间的相边界和界面处出现了额外的空穴形核位。
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引用次数: 0
Plasticity-governed crack-path selection in a high-ductility austenitic steel: in-situ SEM/EBSD experiments and a slip-system-resolved crystal plasticity coupled phase-field fracture model 高延性奥氏体钢塑性控制的裂纹路径选择:原位SEM/EBSD实验和滑移系统分辨晶体塑性耦合相场断裂模型
IF 9.8 1区 材料科学 Q1 ENGINEERING, MECHANICAL Pub Date : 2026-03-13 DOI: 10.1016/j.ijplas.2026.104674
Kai Wang, Ping Wang, Jingmang Xu, Wei Zhai, Jian Yang, Taoshuo Bai, Mingjing Yue, Junke Lin, Xin Liu, Ching Chiuan Yen
High-ductility, compositionally clean austenitic steels deform almost homogeneously at the macroscopic scale, making crack nucleation and crack-path selection under near-ultimate tension highly sensitive to microstructural heterogeneity. Here we combine in-situ scanning electron microscopy/electron backscatter diffraction (SEM/EBSD) tensile tests on a high-Mn austenitic steel with a strongly coupled crystal-plasticity–phase-field framework to clarify how crystallographic orientation, texture and grain-boundary misorientation govern plasticity-controlled fracture. Experiments on pre-notched specimens reveal that damage initiates within low-Taylor-factor/high-Schmid-factor “soft corridors” decorated by dense {111}⟨110⟩ slip bands. Slip-band intersections and grain boundaries with a low slip-transfer coefficient act as sites of kernel average misorientation accumulation, multi-site micro-crack nucleation and subsequent crack deflection. The proposed crystal plasticity coupled phase-field model uses slip-system-resolved plastic work, together with a tension–compression split of the elastic energy, as the crack-driving field and degrades only the tensile contribution. With parameters calibrated by the in-situ tests, the model accurately reproduces the macroscopic stress–strain response, the evolution of plastic-damage bands and the experimentally observed crack trajectory. Systematic simulations show that grain orientation effects cannot be reduced to a single Schmid factor: orientations with higher Schmid factor may generate shorter cracks by promoting crack-tip blunting through more diffuse plastic zones, whereas low-Schmid-factor orientations confine plasticity to narrow soft corridors and favour long cracks. Texture engineering tunes soft-corridor connectivity and thus the strength–ductility trade-off and crack tortuosity, while bicrystal analyses demonstrate that intermediate grain-boundary misorientations maximise cracking strain and minimise crack length by balancing slip transfer and plastic incompatibility. These findings provide a microstructure-informed basis for designing fracture-resistant high-ductility austenitic steels.
高延展性、成分干净的奥氏体钢在宏观尺度上变形几乎均匀,这使得近极限拉伸下的裂纹形核和裂纹路径选择对微观组织非均匀性高度敏感。在这里,我们结合原位扫描电镜/电子背散射衍射(SEM/EBSD)对高锰奥氏体钢的拉伸试验与强耦合晶体-塑性-相场框架,以阐明晶体取向,织构和晶界取向错误如何影响塑性控制断裂。对预缺口标本的实验显示,损伤始于由密集的{111}⟨110⟩滑带装饰的低泰勒因子/高施密特因子“软走廊”。具有低滑移传递系数的滑移带交叉处和晶界是核平均取向错误积累、多点微裂纹形核和随后的裂纹偏转的场所。所提出的晶体塑性耦合相场模型使用滑移系统分解的塑性功以及弹性能量的拉压分裂作为裂纹驱动场,并且仅降低拉伸贡献。通过现场试验标定参数,该模型能够准确再现宏观应力-应变响应、塑性损伤带演化和实验观察到的裂纹轨迹。系统模拟表明,晶粒取向效应不能简化为单一的施密德因子:施密德因子高的取向通过更分散的塑性区促进裂纹尖端钝化,从而产生更短的裂纹,而施密德因子低的取向将塑性限制在狭窄的软走廊上,有利于长裂纹。织构工程调整软走廊连通性,从而调整强度-延性权衡和裂纹弯曲度,而双晶分析表明,中间晶界取向错位通过平衡滑移传递和塑性不相容来最大化裂纹应变和最小化裂纹长度。这些发现为设计抗断裂高延展性奥氏体钢提供了微观结构信息基础。
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引用次数: 0
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International Journal of Plasticity
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