The excellent strength and toughness of nanotwinned Al, which can be further improved, make it suitable for interconnects in flexible electronic components. The key is to fully understand the precise physical nature of detwinning at extremely small twin boundary spacings. In this study, molecular dynamics simulations were conducted to investigate the anisotropic detwinning behaviors in nanotwinned Al. When there is no resolved shear stress on the twin boundaries, simulation results indicate that detwinning does not occur upon yield, but only after twin rotation. Twin rotation and the local interaction between dislocations drive detwinning. Directional dislocation propagation induces twin rotation, ultimately resulting in the formation of subgrains and shear bands. The overall intensity of detwinning decreases with increasing twin boundary spacing. When the loading direction is oriented at a 45° angle to the twin boundaries, almost exclusively detwinning dislocations are activated throughout the entire deformation process, a behavior that is independent of twin boundary spacing. The grains within nanotwinned polycrystals exhibit anisotropic detwinning behaviors. The influence of detwinning on mechanical properties is not apparent until a substantial degree of detwinning has accumulated. Detwinning is enhanced at higher temperatures but suppressed under higher strain rates. The kinetic analysis of the detwinning process demonstrates that the mechanisms identified in this study are applicable to experimental conditions. A model was proposed to describe the relationship between the twin rotation angle and twin boundary spacing. These findings further deepen the understanding of the anisotropic detwinning mechanisms in nanotwinned metals.
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