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Exploring circularity in ceramic 3D printing: Possibilities and implementation 探索陶瓷3D打印的圆形:可能性和实现
IF 2.8 Q1 MATERIALS SCIENCE, CERAMICS Pub Date : 2026-01-24 DOI: 10.1016/j.oceram.2026.100915
Matilde Aronne , Eric Schwarzer-Fischer , Valentina Bertana , Giulia Mossotti , Uwe Scheithauer , Sergio Ferrero , Luciano Scaltrito
Nowadays, concepts such as recycling, reusing, and sustainability are gaining ground in a wide range of fields and sectors, including manufacturing. This paradigm shift from “produce-dispose” to “produce-reuse” is pushing manufacturers and producers to move from a linear economy to a circular one. This change in perspective seems more readily applicable to the world of additive manufacturing, as it offers the potential not only to reduce waste generation, but also to reintroduce discarded and recycled materials into the production chain. This implementation of a circular manufacturing approach could be applied to ceramic additive manufacturing. Is it a straightforward process to implement a circular solution into the production chain? Which are the implications for costs, energy requirements, emissions, and waste management? This open discussion aims to identify potential starting points and gaps for further evaluation of future application of circular economy concepts in the ceramic industry.
如今,回收、再利用和可持续性等概念在包括制造业在内的广泛领域和部门获得了广泛的发展。这种从“产品处理”到“产品再利用”的范式转变正在推动制造商和生产者从线性经济转向循环经济。这种观点的变化似乎更适用于增材制造领域,因为它不仅有可能减少废物的产生,而且还可以将废弃和回收的材料重新引入生产链。这种循环制造方法的实现可以应用于陶瓷增材制造。在生产链中实施循环解决方案是一个简单的过程吗?对成本、能源需求、排放和废物管理的影响是什么?本次公开讨论旨在确定潜在的起点和差距,以进一步评估循环经济概念在陶瓷行业的未来应用。
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引用次数: 0
Bayesian optimization of laser-aided fracture toughness specimen preparation 激光辅助断裂韧性试样制备的贝叶斯优化
IF 2.8 Q1 MATERIALS SCIENCE, CERAMICS Pub Date : 2026-01-24 DOI: 10.1016/j.oceram.2026.100914
Tim Opatz , Maximilian Staudacher , Maximilian Munz , Tanja Lube , Steffen Ihlenfeldt
Reliable lifetime prediction of ceramic components requires fracture toughness measurements supported by sharp, reproducible artificial defects. Conventional notching techniques often lack consistency, are time-consuming, and are particularly limited for fine-grained ceramics and geometrically complex specimens. This study investigates a modified femtosecond-laser vaporization approach that targets an ablation area rather than a single line. To efficiently explore the complex, material-dependent parameter space, Bayesian optimization was employed for zirconia and both conventionally and additively manufactured alumina. The method rapidly identified suitable parameters for zirconia, achieving sharp, smooth notches within only a few experimental iterations. In contrast, alumina exhibited unsuitable fracture behavior, with failure initiating at notch flanks rather than roots. Overall, laser notching demonstrated clear advantages in speed, reproducibility and geometric flexibility, including applicability to complex designs such as the CharAM specimen. Further research is required to ensure consistent root-initiated fracture and to expand understanding across a wider range of materials.
可靠的寿命预测陶瓷部件需要断裂韧性测量支持的尖锐,可重复的人工缺陷。传统的切槽技术通常缺乏一致性,耗时,并且对于细颗粒陶瓷和几何复杂的样品特别有限。本研究研究了一种改进的飞秒激光汽化方法,该方法针对烧蚀区域而不是单线。为了有效地探索复杂的、与材料相关的参数空间,贝叶斯优化被用于氧化锆和常规和增材制造的氧化铝。该方法快速识别出合适的氧化锆参数,在几次实验迭代中实现了锋利,光滑的缺口。相比之下,氧化铝表现出不合适的断裂行为,破坏始于缺口侧翼而不是根部。总的来说,激光切割在速度、可重复性和几何灵活性方面具有明显的优势,包括适用于复杂的设计,如CharAM样品。需要进一步的研究来确保根致断裂的一致性,并扩大对更广泛材料的理解。
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引用次数: 0
Investigating the synthesis, reaction pathways, melting points and air sensitivity of Octalithium ceramics, Li8MO6, with M = Sn, Zr, Pb, and Ce 研究了M = Sn, Zr, Pb, Ce的八锂陶瓷Li8MO6的合成、反应途径、熔点和空气敏感性
IF 2.8 Q1 MATERIALS SCIENCE, CERAMICS Pub Date : 2026-01-18 DOI: 10.1016/j.oceram.2026.100913
Pedr Charlesworth, Robert A. House, Peixi Cong, Robert S. Weatherup, David E.J. Armstrong, Chris Grovenor
Octalithium ceramics (Li8MO6, M = Zr, Pb, Ce, Sn) are highly lithium dense compounds that have been modelled to offer significantly higher tritium breeding ratios (TBRs) compared to the current candidate breeder materials [1]. This investigation demonstrates and investigates a solid-state synthesis route and the importance of atmosphere for the formation of phase pure ceramics of all four compounds. All tested octalithium compounds showed higher coefficients of lattice thermal expansion (CTEs) from 25 - 900°C compared to Li2TiO3 [2], and the measured melting points were Li8SnO6 1238 ±7°C, Li8CeO6 1112 ±6°C, Li8PbO6 1011 ±3°C and Li8ZrO6 1266 ±5°C. The compounds all formed Li2CO3 after long air exposures and Li8SnO6, Li8PbO6 and Li8ZrO6 also produced lower lithium stoichiometry phases (Li2SnO3, Li4PbO4, Li2PbO3 and Li6Zr2O7). Li8CeO6 displayed no crystalline impurities after 20 hours but after one month had decomposed wholly to Li2CO3, CeO2 and Li2O.
八锂陶瓷(Li8MO6, M = Zr, Pb, Ce, Sn)是一种高度锂密度的化合物,与目前的候选增殖材料[1]相比,已经建立了模型,可以提供显着更高的氚增殖比(tbr)。本研究展示并探讨了固态合成路线和气氛对这四种化合物形成相纯陶瓷的重要性。与Li2TiO3[2]相比,所有测试的八锂化合物在25 ~ 900°C范围内具有更高的晶格热膨胀系数(CTEs),测得的熔点分别为Li8SnO6 1238±7°C、Li8CeO6 1112±6°C、Li8PbO6 1011±3°C和Li8ZrO6 1266±5°C。经过长时间的空气暴露后,这些化合物都形成了Li2CO3, Li8SnO6、Li8PbO6和Li8ZrO6也产生了较低的锂化学计量相(Li2SnO3、Li4PbO4、Li2PbO3和Li6Zr2O7)。20小时后Li8CeO6没有结晶杂质,1个月后全部分解为Li2CO3、CeO2和Li2O。
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引用次数: 0
Joining of oxide/oxide composites by a preceramic polymer 用预陶瓷聚合物连接氧化物/氧化物复合材料
IF 2.8 Q1 MATERIALS SCIENCE, CERAMICS Pub Date : 2026-01-17 DOI: 10.1016/j.oceram.2026.100911
Monica Ferraris , Aurora Pizzinat , Alessandro Benelli , Stefan Schafföner , Georg Puchas , Kevin Nordengren
Ceramic matrix composites (CMC), particularly oxide fiber-reinforced oxide matrix (ox/ox) composites, offer a viable alternative to traditional materials, due to their high temperature thermo-mechanical stability, intrinsic oxidation resistance and low density compared to metals.
However, a joining material having the same thermo-mechanical behavior and oxidation stability as the ox/ox composites is still an open issue.
In this respect, joining by a preceramic polymer offers a unique option, in principle enabling the fabrication of robust ceramic joints; since the process can be done at lower temperatures in respect to traditional methods such as brazing, it can also be attractive from an energy saving point of view.
This study investigated the use of a polysilazane-based preceramic polymer (Durazane 1800) filled with an increasing amount of alumina particles and 1 wt % chopped alumina fibers to join and coat ox/ox composites. The process was the same for joining and coatings: i.e. curing at 180°C and pyrolysis up to 1200°C in air, followed by microstructural and mechanical characterization on each sample.
Lap-shear tests were done on joined samples at room temperature, at 300°C and at 600°C, in air. Fracture surfaces exhibited cohesive failure, indicating sound adhesion between the joining material and the ox/ox composites. However, residual porosity and incomplete covering of the joined area were identified as a limiting factor affecting the joint strength.
X-ray computer tomography (CT) was used to measure the volume of residual porosity, cracks and lack of coating material after curing and pyrolysis on coated samples.
陶瓷基复合材料(CMC),特别是氧化纤维增强氧化物基(ox/ox)复合材料,由于其高温热机械稳定性、固有抗氧化性和与金属相比的低密度,提供了传统材料的可行替代方案。然而,一种具有与ox/ox复合材料相同的热机械行为和氧化稳定性的连接材料仍然是一个悬而未决的问题。在这方面,预陶瓷聚合物的连接提供了一个独特的选择,原则上可以制造坚固的陶瓷接头;由于与传统方法(如钎焊)相比,该工艺可以在较低的温度下完成,因此从节能的角度来看,它也具有吸引力。本研究研究了一种以聚硅氮烷为基础的预陶瓷聚合物(Durazane 1800)的使用,该聚合物填充了越来越多的氧化铝颗粒和1wt %的切碎氧化铝纤维,以连接和涂覆ox/ox复合材料。连接和涂层的过程相同:即在180°C下固化,在空气中热解至1200°C,然后对每个样品进行微观结构和力学表征。在室温、300°C和600°C的空气条件下,对连接的样品进行了拉剪试验。断口表面表现为内聚破坏,表明连接材料与ox/ox复合材料之间具有良好的附着力。然而,残余孔隙率和连接区域未完全覆盖是影响接头强度的限制因素。利用x射线计算机断层扫描(CT)测量涂层样品在固化和热解后的残余孔隙率、裂纹和涂层材料缺失量。
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引用次数: 0
Editorial for the Special Issue “Young Ceramists Leading the Future” 《青年陶艺家引领未来》特刊社论
IF 2.8 Q1 MATERIALS SCIENCE, CERAMICS Pub Date : 2026-01-17 DOI: 10.1016/j.oceram.2026.100912
Nicolas Somers , Erkka Frankberg , David Karl , Giorgia Franchin , Awais Qadir , Soňa Hříbalová , Andrea Zocca , Danica Piper , Alejandro Monton Zarazaga
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引用次数: 0
Investigation of green femtosecond laser ablation of silicon nitride for different laser fluences and pulse spacing 不同激光影响和脉冲间距下氮化硅绿色飞秒激光烧蚀研究
IF 2.8 Q1 MATERIALS SCIENCE, CERAMICS Pub Date : 2026-01-14 DOI: 10.1016/j.oceram.2026.100909
Esmaeil Ghadiri Zahrani , AmirMohammad Fakharzadeh Jahromi , Bahman Azarhoushang
The study investigates the effect of laser fluence and normalized pulse spacing at two different focal distances of 70 mm and 100 mm on the green femtosecond ablation of Si₃N₄, focusing on removal threshold and the morphology of the ablated craters. As the fluence increases, the ablation depth reaches a plateau. A considerable difference in ablation depth was observed for both focal lengths in the fluence range of 20 to 40 J/cm² compared to values above 40 J/cm². Surface ablation tests with varying normalized pulse spacings were conducted based on the results of the single-point experiments, showing that higher material removal was achieved at greater pulse overlaps when using high laser fluence. However, at low laser fluence, the difference in material removal was less pronounced. Additionally, the surface quality at different laser fluences and pulse spacings was compared, indicating considerably improved quality at higher pulse spacings and lower laser fluences.
研究了70 mm和100 mm两种不同焦距下激光能量和归一化脉冲间距对Si₃N₄绿飞秒烧蚀的影响,重点研究了去除阈值和烧蚀坑的形貌。随着通量的增加,烧蚀深度达到一个平台。在20至40 J/cm²的焦距范围内,与超过40 J/cm²的焦距相比,观察到烧蚀深度有相当大的差异。在单点实验结果的基础上,进行了不同归一化脉冲间距的表面烧蚀试验,结果表明,当使用高激光通量时,在较大的脉冲重叠处可以实现更高的材料去除。然而,在低激光通量下,材料去除的差异不太明显。此外,还比较了不同激光强度和脉冲间距下的表面质量,表明高脉冲间距和低激光强度下的表面质量显著提高。
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引用次数: 0
Recyclability of ceramic powder in CerAM vat photopolymerization 陶瓷粉末在CerAM还原光聚合中的可回收性
IF 2.8 Q1 MATERIALS SCIENCE, CERAMICS Pub Date : 2026-01-02 DOI: 10.1016/j.oceram.2026.100908
Matilde Aronne , Eric Schwarzer-Fischer , Alberto Ballesio , Nadine Lorenz , Valentina Bertana , Uwe Scheithauer , Sergio Ferrero , Luciano Scaltrito
The sustainability of the manufacturing industry is becoming an increasingly hot topic, particularly the reintroduction of waste into the production chain. The use of AM of ceramics can reduce waste and enable complex, lightweight designs, however, practical routes to circularity remain underdeveloped. This investigation aims to explore the potential of coupling these additive fabrication techniques with raw materials from alternative sources of ceramics, such as printing wastes and error prints, developing a photocurable ceramic suspension for DLP technology. For resin preparation, a polymeric premix was first prepared by combining a mixture of different acrylate monomers as a photoreactive binder with a non-reactive plasticizing additive. Alumina was recovered from failed green bodies following matrix burning out, parts grinding and sieving of the obtained powder. Subsequent investigations of the powder by SEM imaging and EDX analysis were carried out to verify particle morphology and average dimensions and to identify any contaminants in the recycled material. The suspension viscosity and curing behaviour were measured. Finally, the mechanical characteristics of printed parts, their density, their shrinkage, as well as possible contaminants, were evaluated, in order to understand the impact of the recycling process on material performances and to determine its possible application fields. Tests results provided a practical recycling potential for alumina in DLP, offering viable solutions in facilitating closed-loop CerAM manufacturing.
制造业的可持续性正在成为一个越来越热门的话题,特别是将废物重新引入生产链。陶瓷增材制造的使用可以减少浪费,实现复杂、轻量化的设计,然而,实现循环的实际途径仍然不发达。本研究旨在探索将这些增材制造技术与其他陶瓷原料(如印刷废料和错误打印)相结合的潜力,开发用于DLP技术的光固化陶瓷悬浮液。对于树脂制备,首先通过将不同丙烯酸酯单体的混合物作为光反应性粘合剂与非反应性增塑剂相结合来制备聚合物预混料。氧化铝是从失败的绿体中回收的,经过基体烧坏、零件研磨和所得粉末的筛分。随后通过SEM成像和EDX分析对粉末进行了调查,以验证颗粒形态和平均尺寸,并确定回收材料中的任何污染物。测定了悬浮液粘度和固化性能。最后,对打印部件的机械特性、密度、收缩率以及可能的污染物进行了评估,以了解回收过程对材料性能的影响,并确定其可能的应用领域。测试结果提供了氧化铝在DLP中的实际回收潜力,为促进闭环CerAM制造提供了可行的解决方案。
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引用次数: 0
Exploring calcination parameters: Impacts on reaction kinetics, mechanical strength, and microstructural evolution in laterite-derived geopolymers 探索煅烧参数:对红土衍生地聚合物反应动力学、机械强度和微观结构演变的影响
IF 2.8 Q1 MATERIALS SCIENCE, CERAMICS Pub Date : 2025-12-31 DOI: 10.1016/j.oceram.2025.100907
Rodrigue Cyriaque Kaze , Özgür Cengiz , Abdolhossein Naghizadeh , Hakan Gungunes , Gisèle Laure Lecomte-Nana , Chaouche Mohend
Calcined laterite offers a promising alternative to traditional precursors in geopolymer synthesis. Despite its potential, knowledge regarding the effects of calcination conditions, particularly the heating rate, on its properties remains sparse. This research delved into the impact of different calcination heating rates on laterite and the subsequent geopolymer products by calcining laterite at 600°C for 4 hours, with heating rates ranging from 1.5 to 10°C/min. Analytical techniques including isothermal conduction calorimetry (ICC), setting time determination, XRD, TG/DTA, XF, FTIR, Mössbauer spectroscopy and SEM/EDS were employed to characterize both raw and calcined laterite as well as the resulting geopolymer products.
Key findings indicate that higher heating rates augment the amorphous phase in the precursors, leading to decreased setting times. This reduction is directly associated with heightened reaction activity and increased heat release, as noted from ICC results. Notably, mechanical properties improved at a heating rate of 7.5°C/min, giving a compressive strength of 51 MPa. The mentioned heating rate also resulted in the best porosity and water absorption values of 14 % and 8 %, respectively, suggestive of a more consolidated microstructure. The data ultimately designates 7.5°C/min as the optimal heating rate for crafting geopolymers with superior mechanical and microstructural attributes. Mössbauer spectroscopy revealed details of the iron site geometry and oxidation state, showing an increase in Fe3+ content within the silicoaluminate phases. This effect was slightly more pronounced in samples synthesised with a heating rate of 7.5°C/min.
煅烧红土是一种很有前途的替代传统的地聚合物前驱体的合成方法。尽管它具有潜力,但关于煅烧条件,特别是加热速率对其性能的影响的知识仍然很少。本研究通过红土在600℃下煅烧4小时,升温速率为1.5 ~ 10℃/min,研究了不同的煅烧升温速率对红土及其后续地聚合物产品的影响。采用等温传导量热法(ICC)、凝固时间测定、XRD、TG/DTA、XF、FTIR、Mössbauer光谱和SEM/EDS等分析技术对原料和煅烧红土及其产物进行了表征。关键发现表明,较高的加热速率增加了前驱体中的非晶相,导致凝结时间缩短。从ICC的结果中可以看出,这种减少与反应活性的增强和热量释放的增加直接相关。值得注意的是,当升温速率为7.5°C/min时,其力学性能得到改善,抗压强度达到51 MPa。在上述加热速率下,孔隙率和吸水率分别达到14%和8%,表明微观结构更加固结。数据最终指定7.5°C/min为制作具有优越机械和微观结构属性的地聚合物的最佳加热速率。Mössbauer光谱揭示了铁位点几何形状和氧化状态的细节,表明在硅铝酸盐相中Fe3+含量增加。在升温速率为7.5°C/min的样品中,这种效果稍微明显一些。
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引用次数: 0
Innovative mix design of lightweight porcelainised matrix for building comfort: pore - network and microstructures 创新的混合设计的轻质陶瓷基质建筑舒适性:孔网络和微结构
IF 2.8 Q1 MATERIALS SCIENCE, CERAMICS Pub Date : 2025-12-29 DOI: 10.1016/j.oceram.2025.100905
TCHAKOUTEU MBAKOP Theophile , DEUTOU Nemaleu Juvenal Giogetti , YANNE Etienne , LEMOUGNA NINLA Patrick , NZEUKOU N. Aubin , Gisèle Laure LECOMTE-NANA , Uphie CHINJE , Elie KAMSEU
Controlling pore structure gives ceramic products particular beneficial features such as low thermal conductivity, high chemical and mechanical resistance, or weight reduction. In this study, a novel class of ceramic material was produced with raw mixtures prepared with varying proportions of powdered limestone (1 to 5 wt.%) as a modifier and pore-forming agent on pegmatite and syenite-nepheline-based formulations. The ceramics were characterised using a variety of procedures and analytical techniques after being sintered at 1125 to 1225 °C under a fast-sintering rate of 25 °C/min. The results revealed that, using fast and controlled sintering, the proper addition of limestone into the pegmatite and nepheline syenite-based matrix allowed for the development of controlled porosity (formation of macro and meso‑pores), resulting in a reduced material density (1.9 – 2.1 g/cm3). Moreover, despite their good mechanical properties (flexural strength of 54 – 72 MPa and compressive strength of 70 – 150 MPa), the synthesised ceramics exhibited thermal conductivity performance ranging between 0.4562 and 0.5539 Wm-1K-1. Based on the obtained functional properties, the produced high-strength porous ceramics could act as a potential candidate for thermal building materials applications.
控制孔隙结构赋予陶瓷产品特殊的有益特性,如低导热性,高化学和机械阻力,或减轻重量。在这项研究中,一种新型的陶瓷材料是用不同比例的石灰石粉末(1 - 5 wt.%)作为改性剂和成孔剂制备的原料混合物,以伟晶岩和正长-霰石为基础配方。在1125 ~ 1225℃下以25℃/min的快速烧结速率烧结后,采用多种方法和分析技术对陶瓷进行了表征。结果表明,通过快速和控制烧结,在伟晶岩和霞石正长岩基基体中适当添加石灰石,可以形成可控孔隙(宏观和中孔的形成),从而降低材料密度(1.9 - 2.1 g/cm3)。此外,尽管合成陶瓷具有良好的力学性能(弯曲强度为54 - 72 MPa,抗压强度为70 - 150 MPa),但其导热性能在0.4562至0.5539 Wm-1K-1之间。基于所获得的功能特性,所制备的高强度多孔陶瓷可以作为热建筑材料的潜在候选材料。
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引用次数: 0
Fabrication and characterization of eco-friendly CaO-modified cellulose acetate fibers via electrospinning for potential biomedical applications 静电纺丝法制备和表征生态友好型草酸改性醋酸纤维素纤维的潜在生物医学应用
IF 2.8 Q1 MATERIALS SCIENCE, CERAMICS Pub Date : 2025-12-28 DOI: 10.1016/j.oceram.2025.100906
Wasan Alkaron , Tamás Kolonits , Katalin Balázsi , Csaba Balázsi
New eco-friendly fiber composites were developed by electrospinning cellulose acetate (CA) combined with calcium oxide (CaO) derived from thermally treated waste eggshells. CA solutions were prepared at varying concentrations to optimize the ideal concentration for producing smooth, continuous, and beads-free fibers. Various amounts of CaO were then added to assess its impact on fiber structure, crystallinity, and swelling characteristics.
FTIR examinations demonstrated that CaO was effectively integrated without altering the CA structure, however XRD investigations revealed reduction in crystallinity with increasing CaO content. The swelling capacity remarkedly increased to 710% at 4% CaO, attributed to enhanced porosity and hydrophilicity, before showing a slight decline at higher concentrations due to particle aggregation. These results highlight a sustainable method for producing functional CA/CaO composites with tailored properties for promising applications in biomedical and environmental fields. Our further aim is to study the biocompatibility, cytotoxicity and the photocatalytic activity of the prepared composites.
以经热处理的废蛋壳为原料,采用静电纺丝法将醋酸纤维素(CA)与氧化钙(CaO)结合,制备了新型环保纤维复合材料。制备了不同浓度的CA溶液,以优化生产光滑、连续和无珠纤维的理想浓度。然后加入不同量的CaO来评估其对纤维结构、结晶度和膨胀特性的影响。FTIR测试表明,在不改变CA结构的情况下,CaO被有效地整合,但XRD研究表明,随着CaO含量的增加,结晶度降低。在CaO浓度为4%时,由于孔隙度和亲水性增强,溶胀率再次显著增加至710%,而在较高浓度时,由于颗粒聚集,溶胀率略有下降。这些结果强调了一种可持续的方法来生产具有定制性能的功能性CA/CaO复合材料,在生物医学和环境领域具有广阔的应用前景。我们进一步的目的是研究制备的复合材料的生物相容性、细胞毒性和光催化活性。
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引用次数: 0
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Open Ceramics
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