Pub Date : 2025-12-01Epub Date: 2025-09-13DOI: 10.1016/j.oceram.2025.100846
Marco Pelanconi , Samuele Bottacin , Mario Caccia , Alberto Ortona , Yawei Li
Silicon nitride is a high-performance ceramic recognized for its mechanical, thermal, and chemical stability at elevated temperatures. In this study, we present a novel method to fabricate macroporous Si₃N₄ ceramics via powder bed fusion of polyamide mixed with 0-40 vol% of crystalline Si₃N₄ powder. The printed preforms were subsequently infiltrated with a polysilazane polymer and pyrolyzed to form SiCN(O) matrices containing β-Si₃N₄ particles. A rotated cube lattice was selected as a benchmark geometry and scaled to compensate for shrinkage. The effects of ceramic filler content on densification, microstructure, strength, and oxidation resistance at 1500 °C were investigated. Increasing β-Si₃N₄ content improved the relative density, compressive strength, and thermal stability of the final ceramics. Particularly, 20–40 vol% Si₃N₄ enhanced oxidation resistance by forming a protective silica-rich surface layer and stabilizing the underlying structure. This study highlights an effective strategy to tailor the high-temperature behaviour of polymer-derived ceramics for advanced structural applications.
{"title":"Effect of crystalline Si3N4 fillers on the mechanical strength and thermal stability of complex SiCN(O) ceramic architectures produced by powder bed fusion and densified via polymer infiltration and pyrolysis","authors":"Marco Pelanconi , Samuele Bottacin , Mario Caccia , Alberto Ortona , Yawei Li","doi":"10.1016/j.oceram.2025.100846","DOIUrl":"10.1016/j.oceram.2025.100846","url":null,"abstract":"<div><div>Silicon nitride is a high-performance ceramic recognized for its mechanical, thermal, and chemical stability at elevated temperatures. In this study, we present a novel method to fabricate macroporous Si₃N₄ ceramics via powder bed fusion of polyamide mixed with 0-40 vol% of crystalline Si₃N₄ powder. The printed preforms were subsequently infiltrated with a polysilazane polymer and pyrolyzed to form SiCN(O) matrices containing β-Si₃N₄ particles. A rotated cube lattice was selected as a benchmark geometry and scaled to compensate for shrinkage. The effects of ceramic filler content on densification, microstructure, strength, and oxidation resistance at 1500 °C were investigated. Increasing β-Si₃N₄ content improved the relative density, compressive strength, and thermal stability of the final ceramics. Particularly, 20–40 vol% Si₃N₄ enhanced oxidation resistance by forming a protective silica-rich surface layer and stabilizing the underlying structure. This study highlights an effective strategy to tailor the high-temperature behaviour of polymer-derived ceramics for advanced structural applications.</div></div>","PeriodicalId":34140,"journal":{"name":"Open Ceramics","volume":"24 ","pages":"Article 100846"},"PeriodicalIF":2.8,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145158913","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Metallic implants, especially Nitinol, have numerous biomedical applications; however, they have inherent drawbacks, such as poor corrosion and wear resistance and suffer from nickel ion leaching. To address these challenges, this paper explores the use of silicon-substituted hydroxyapatite (Si-HAp) coatings with incorporated Zn/Sr-Ga based Layered Double Hydroxide (LDH) particles deposited by electrophoretic deposition (EPD). The synthesized Zn/Sr-Ga based LDH particles were investigated as both passive and active fillers in Si-HAp coatings. An anodization pre-treatment of the Nitinol substrates was performed to improve adhesion between the substrate and the coating. The EPD parameters were also optimized to prepare homogeneous and stable Si-HAp coatings loaded with Zn/Sr-Ga LDH particles. The morphology, composition, and electrochemical properties of the Si-HAp composite coatings were characterized using different techniques. Electrochemical impedance spectroscopy (EIS) and polarization studies demonstrated a significant improvement of the corrosion resistance properties of Si-HAp coatings with Zn/Sr-Ga LDH particles, compared to pure Si-HAp coatings and Nitinol substrate. The LDH@Si-HAp-coated sample showed the lowest nickel release, indicating the potential of LDH to reduce toxicity and enhance the strength of Nitinol implants.
{"title":"Incorporation of Zn/Sr-Ga based LDH particles into Si-HAp coatings to control the corrosion of Nitinol alloys","authors":"Reza Samiee , Alicia Duran , Yolanda Castro , Dusan Galusek , A.R. Boccaccini , Amirhossein Pakseresht","doi":"10.1016/j.oceram.2025.100852","DOIUrl":"10.1016/j.oceram.2025.100852","url":null,"abstract":"<div><div>Metallic implants, especially Nitinol, have numerous biomedical applications; however, they have inherent drawbacks, such as poor corrosion and wear resistance and suffer from nickel ion leaching. To address these challenges, this paper explores the use of silicon-substituted hydroxyapatite (Si-HAp) coatings with incorporated Zn/Sr-Ga based Layered Double Hydroxide (LDH) particles deposited by electrophoretic deposition (EPD). The synthesized Zn/Sr-Ga based LDH particles were investigated as both passive and active fillers in Si-HAp coatings. An anodization pre-treatment of the Nitinol substrates was performed to improve adhesion between the substrate and the coating. The EPD parameters were also optimized to prepare homogeneous and stable Si-HAp coatings loaded with Zn/Sr-Ga LDH particles. The morphology, composition, and electrochemical properties of the Si-HAp composite coatings were characterized using different techniques. Electrochemical impedance spectroscopy (EIS) and polarization studies demonstrated a significant improvement of the corrosion resistance properties of Si-HAp coatings with Zn/Sr-Ga LDH particles, compared to pure Si-HAp coatings and Nitinol substrate. The LDH@Si-HAp-coated sample showed the lowest nickel release, indicating the potential of LDH to reduce toxicity and enhance the strength of Nitinol implants.</div></div>","PeriodicalId":34140,"journal":{"name":"Open Ceramics","volume":"24 ","pages":"Article 100852"},"PeriodicalIF":2.8,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145158914","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-01Epub Date: 2025-09-28DOI: 10.1016/j.oceram.2025.100856
Sumaiya Akter , Md․Saiful Alam , Sumaya Tabassum , Dipa Islam , Md․Najem Uddin , Sanjida Khan , Samina Ahmed , Md. Sahadat Hossain
CuO NPs are a remarkable transitional metal oxide species that are a potential photocatalytic and antimicrobial agent for wastewater treatment, though they exhibit considerable limitations that restrict their practical applications. The current study aims to alter the structural properties of CuO by implementing different reducing agent concentrations and to enhance its functional properties as well. The characteristic evaluation of the prepared specimens was executed by implementing X-ray powder diffraction (XRD), thermogravimetric analysis (TGA), Fourier transform infrared (FTIR), scanning electron microscopy (SEM), and energy dispersive X-ray analysis (EDAX). The data obtained from XRD peaks were utilized to determine intrinsic specifications, including crystallite size, texture coefficient, preference growth, etc., to track the change in microstructural characteristics, which proclaimed a significant shift in these parameters was achieved with different reducing agent concentrations. Morphological probing by SEM delineated the alteration in the average size and shape of the specimens from spherical towards cylindrical shape. The specimens showed comparatively enhanced photocatalytic dye degradation percentage and biocidal activity as synthesized at higher reducing agent concentration under the examined conditions.
{"title":"Effects of different NaOH concentrations to synthesize CuO NPs for the tuning of properties","authors":"Sumaiya Akter , Md․Saiful Alam , Sumaya Tabassum , Dipa Islam , Md․Najem Uddin , Sanjida Khan , Samina Ahmed , Md. Sahadat Hossain","doi":"10.1016/j.oceram.2025.100856","DOIUrl":"10.1016/j.oceram.2025.100856","url":null,"abstract":"<div><div>CuO NPs are a remarkable transitional metal oxide species that are a potential photocatalytic and antimicrobial agent for wastewater treatment, though they exhibit considerable limitations that restrict their practical applications. The current study aims to alter the structural properties of CuO by implementing different reducing agent concentrations and to enhance its functional properties as well. The characteristic evaluation of the prepared specimens was executed by implementing X-ray powder diffraction (XRD), thermogravimetric analysis (TGA), Fourier transform infrared (FTIR), scanning electron microscopy (SEM), and energy dispersive X-ray analysis (EDAX). The data obtained from XRD peaks were utilized to determine intrinsic specifications, including crystallite size, texture coefficient, preference growth, etc., to track the change in microstructural characteristics, which proclaimed a significant shift in these parameters was achieved with different reducing agent concentrations. Morphological probing by SEM delineated the alteration in the average size and shape of the specimens from spherical towards cylindrical shape. The specimens showed comparatively enhanced photocatalytic dye degradation percentage and biocidal activity as synthesized at higher reducing agent concentration under the examined conditions.</div></div>","PeriodicalId":34140,"journal":{"name":"Open Ceramics","volume":"24 ","pages":"Article 100856"},"PeriodicalIF":2.8,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145267439","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-01Epub Date: 2025-09-09DOI: 10.1016/j.oceram.2025.100845
Belinda B. Faustino , Reynaldo M. Vequizo , Rolando T. Candidato Jr.
This study reports the microstructural characteristics and adsorption properties for heavy metal ions of the surface-modified Philippine natural zeolite (MPNZ) and magnetically functionalized Philippine natural zeolite (PNZM) composite. SEM analysis confirmed the presence of magnetite particles dispersed on PNZM, making its surface rougher and irregular while retaining its porous structure. X-ray diffractogram revealed distinct peaks corresponding to the spinel crystalline structure of magnetite and the aluminosilicate structure of the zeolite framework, suggesting a well-integrated composite material. BET analysis showed an increase in the surface area of MPNZ from 33.876 m2/g to 45.052 m2/g after adding magnetite. EDS characterization verified the strong presence of Fe+ ions in the PNZM structure, enhancing its cation-exchange capacity (CEC). The Si/Al ratio of MPNZ decreased from 3.75 to 3.37, indicating a more negative charge, supported by zeta potential results that showed surface charges of (-)12.200 for MPNZ to (-) 20.854 mV for PNZM. In single ion solutions, PNZM obtained a removal uptake of 98.85 %, 99.99 % and 99.48 % for Ni2+, Cu2+and Zn2+ respectively, which are higher than MPNZ. In mixed-ion solutions, PNZM also showed improved adsorption with removal rates of 91.17 % for Ni2+ and 97.90 % for Cu2+, although Zn2+ uptake decreased to 97.98 % compared to the 99.99 % of MPNZ. Overall, incorporating magnetite has functionalized the ability of PNZM for sustainable water treatment by removing heavy metal ions through the synergistic mechanism of ion-exchange and Coulombic electrostatic interactions.
{"title":"Microstructure and adsorption studies on the simultaneous removal of Cu2+, Ni2+, and Zn2+ from simulated wastewater using magnetically functionalized Philippine natural zeolite composite","authors":"Belinda B. Faustino , Reynaldo M. Vequizo , Rolando T. Candidato Jr.","doi":"10.1016/j.oceram.2025.100845","DOIUrl":"10.1016/j.oceram.2025.100845","url":null,"abstract":"<div><div>This study reports the microstructural characteristics and adsorption properties for heavy metal ions of the surface-modified Philippine natural zeolite (MPNZ) and magnetically functionalized Philippine natural zeolite (PNZM) composite. SEM analysis confirmed the presence of magnetite particles dispersed on PNZM, making its surface rougher and irregular while retaining its porous structure. X-ray diffractogram revealed distinct peaks corresponding to the spinel crystalline structure of magnetite and the aluminosilicate structure of the zeolite framework, suggesting a well-integrated composite material. BET analysis showed an increase in the surface area of MPNZ from 33.876 m<sup>2</sup>/g to 45.052 m<sup>2</sup>/g after adding magnetite. EDS characterization verified the strong presence of Fe<sup>+</sup> ions in the PNZM structure, enhancing its cation-exchange capacity (CEC). The Si/Al ratio of MPNZ decreased from 3.75 to 3.37, indicating a more negative charge, supported by zeta potential results that showed surface charges of (-)12.200 for MPNZ to (-) 20.854 mV for PNZM. In single ion solutions, PNZM obtained a removal uptake of 98.85 %, 99.99 % and 99.48 % for Ni<sup>2+</sup>, Cu<sup>2+</sup>and Zn<sup>2+</sup> respectively, which are higher than MPNZ. In mixed-ion solutions, PNZM also showed improved adsorption with removal rates of 91.17 % for Ni<sup>2+</sup> and 97.90 % for Cu<sup>2+</sup>, although Zn<sup>2+</sup> uptake decreased to 97.98 % compared to the 99.99 % of MPNZ. Overall, incorporating magnetite has functionalized the ability of PNZM for sustainable water treatment by removing heavy metal ions through the synergistic mechanism of ion-exchange and Coulombic electrostatic interactions.</div></div>","PeriodicalId":34140,"journal":{"name":"Open Ceramics","volume":"24 ","pages":"Article 100845"},"PeriodicalIF":2.8,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145061266","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The phase relations in the Sm2O3–Fe2O3 system at 1300 and 1400 °C were studied in the whole concentration range by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The samples were prepared with a concentration step of 1–5 mol %. The isothermal cross-sections of the Sm2O3–Fe2O3 phase diagram at 1300 and 1400 °C are characterized by the presence of four single-phase (B–Sm2O3, SmFeO3(R), Sm3Fe5O12, Fe2O3), three two-phase (B–Sm2O3+SmFeO3, SmFeO3+ Sm3Fe5O12, Sm3Fe5O12+Fe2O3) regions. The refined lattice parameter of the unit cell and the boundaries of the homogeneity fields for solid solutions were determined. The range of homogeneity of solid solutions based on the R-phase extends from 49 to 52 mol % Sm2O3 at 1300 and 1400 °C. Nanocomposites based on the perovskite phase (SmFeO3) were obtained by the Pechini method and heterogeneous precipitation from nitrate solutions. The influence of the production method on the microstructure, morphology, and magnetic properties of nanopowders (SmFeO3) was studied. According to XRD, infrared spectroscopy, SEM, the synthesized perovskite SmFeO3 is single-phase with a particle size of 50–60 nm. The morphology of powder particles primarily depends on the method of material synthesis. The powders display superparamagnetic-like loops at 300 K, typical of nanoparticle ensembles.
{"title":"Phase relations in the Sm2O3-Fe2O3 system: Structure and magnetic properties of perovskite SmFeO3 ceramics","authors":"O.V. Chudinovych , T.V. Tomila , V.G. Kolesnichenko , A.V. Samelyuk , D.V. Vedel , A. Lynnyk","doi":"10.1016/j.oceram.2025.100866","DOIUrl":"10.1016/j.oceram.2025.100866","url":null,"abstract":"<div><div>The phase relations in the Sm<sub>2</sub>O<sub>3</sub>–Fe<sub>2</sub>O<sub>3</sub> system at 1300 and 1400 °C were studied in the whole concentration range by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The samples were prepared with a concentration step of 1–5 mol %. The isothermal cross-sections of the Sm<sub>2</sub>O<sub>3</sub>–Fe<sub>2</sub>O<sub>3</sub> phase diagram at 1300 and 1400 °C are characterized by the presence of four single-phase (B–Sm<sub>2</sub>O<sub>3</sub>, SmFeO<sub>3</sub>(R), Sm<sub>3</sub>Fe<sub>5</sub>O<sub>12</sub>, Fe<sub>2</sub>O<sub>3</sub>), three two-phase (B–Sm<sub>2</sub>O<sub>3</sub>+SmFeO<sub>3</sub>, SmFeO<sub>3</sub>+ Sm<sub>3</sub>Fe<sub>5</sub>O<sub>12</sub>, Sm<sub>3</sub>Fe<sub>5</sub>O<sub>12</sub>+Fe<sub>2</sub>O<sub>3</sub>) regions. The refined lattice parameter of the unit cell and the boundaries of the homogeneity fields for solid solutions were determined. The range of homogeneity of solid solutions based on the R-phase extends from 49 to 52 mol % Sm<sub>2</sub>O<sub>3</sub> at 1300 and 1400 °C. Nanocomposites based on the perovskite phase (SmFeO<sub>3</sub>) were obtained by the Pechini method and heterogeneous precipitation from nitrate solutions. The influence of the production method on the microstructure, morphology, and magnetic properties of nanopowders (SmFeO<sub>3</sub>) was studied. According to XRD, infrared spectroscopy, SEM, the synthesized perovskite SmFeO<sub>3</sub> is single-phase with a particle size of 50–60 nm. The morphology of powder particles primarily depends on the method of material synthesis. The powders display superparamagnetic-like loops at 300 K, typical of nanoparticle ensembles.</div></div>","PeriodicalId":34140,"journal":{"name":"Open Ceramics","volume":"24 ","pages":"Article 100866"},"PeriodicalIF":2.8,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145416607","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-01Epub Date: 2025-10-09DOI: 10.1016/j.oceram.2025.100863
Abdullah Jabr , Srečo D. Škapin , Sara Tominc , Nina Daneu , Jakob König , Vilma Ducman , Lidija Korat Bensa , Raul Bermejo , Matjaž Spreitzer
Clay-based materials typically require high-temperature processing (>900 °C), resulting in high energy consumption. This study explores cold sintering of metakaolin (MK) powders to achieve high mechanical strength at significantly lower processing temperatures. By applying uniaxial pressure of 400 MPa and heating to only 240 °C in the presence of 15 mol/L NaOH solution, successful densification of structurally sound and dense samples with an average density of 2.16 g/cm³ and a biaxial flexural strength of ∼35 MPa was achieved. This strength surpasses that of conventionally sintered MK (1470 °C) by ∼30 %. Densification was found to be governed by synergistic mechanisms involving MK exfoliation, conformal sintering around aggregates, and the precipitation of an amorphous sodium aluminosilicate hydrate phase. Crack formation was avoided through process optimization and verified using X-ray micro-computed tomography. These findings offer new insights into the chemo-mechanical mechanisms of cold sintering and demonstrate its potential as an efficient route for producing structural materials.
{"title":"Enhancing densification of metakaolin-based geopolymers via the cold sintering process","authors":"Abdullah Jabr , Srečo D. Škapin , Sara Tominc , Nina Daneu , Jakob König , Vilma Ducman , Lidija Korat Bensa , Raul Bermejo , Matjaž Spreitzer","doi":"10.1016/j.oceram.2025.100863","DOIUrl":"10.1016/j.oceram.2025.100863","url":null,"abstract":"<div><div>Clay-based materials typically require high-temperature processing (>900 °C), resulting in high energy consumption. This study explores cold sintering of metakaolin (MK) powders to achieve high mechanical strength at significantly lower processing temperatures. By applying uniaxial pressure of 400 MPa and heating to only 240 °C in the presence of 15 mol/L NaOH solution, successful densification of structurally sound and dense samples with an average density of 2.16 g/cm³ and a biaxial flexural strength of ∼35 MPa was achieved. This strength surpasses that of conventionally sintered MK (1470 °C) by ∼30 %. Densification was found to be governed by synergistic mechanisms involving MK exfoliation, conformal sintering around aggregates, and the precipitation of an amorphous sodium aluminosilicate hydrate phase. Crack formation was avoided through process optimization and verified using X-ray micro-computed tomography. These findings offer new insights into the chemo-mechanical mechanisms of cold sintering and demonstrate its potential as an efficient route for producing structural materials.</div></div>","PeriodicalId":34140,"journal":{"name":"Open Ceramics","volume":"24 ","pages":"Article 100863"},"PeriodicalIF":2.8,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145267437","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
This study presents a comprehensive investigation into the development of machinable brown ceramic bodies with compact five-axis CNC machining systems. Green body disc formation, pre-sintering protocols, and machining parameters were systematically refined to achieve enhanced dimensional precision and surface quality. The coordinated design improvement of powder dosing, packing density, pressing pressure, and pre-sintering temperature produced ceramic blanks with mechanical properties well-suited for stable and accurate machining. By lowering pre-sintering temperatures, the brittleness of brown bodies was reduced, enabling smoother cutting, minimized tool wear, and improved structures. Using this approach, complex geometries with sub-millimeter wall thicknesses (300–350 μm) were successfully machined with high accuracy. Sintered TZ-3YSB-E and ZTA ceramics demonstrated flexural strengths of 837 MPa and 483 MPa, respectively, alongside excellent thermal conductivity and machinability. The findings support the development of robust, efficient machining strategies for next-generation ceramic components with complex geometries.
{"title":"Advanced shaping of diverse ceramic materials via dental CNC technology: A sustainable strategy for high-precision machining of green and brown bodies","authors":"Dagmara Uhl , Tamanna Thakur , Oskar Waldemar Ausobsky , Natalia Kovalska , Luc Conti , Mahmoud Hadad , Dariusz Kata , Gurdial Blugan","doi":"10.1016/j.oceram.2025.100877","DOIUrl":"10.1016/j.oceram.2025.100877","url":null,"abstract":"<div><div>This study presents a comprehensive investigation into the development of machinable brown ceramic bodies with compact five-axis CNC machining systems. Green body disc formation, pre-sintering protocols, and machining parameters were systematically refined to achieve enhanced dimensional precision and surface quality. The coordinated design improvement of powder dosing, packing density, pressing pressure, and pre-sintering temperature produced ceramic blanks with mechanical properties well-suited for stable and accurate machining. By lowering pre-sintering temperatures, the brittleness of brown bodies was reduced, enabling smoother cutting, minimized tool wear, and improved structures. Using this approach, complex geometries with sub-millimeter wall thicknesses (300–350 μm) were successfully machined with high accuracy. Sintered TZ-3YSB-E and ZTA ceramics demonstrated flexural strengths of 837 MPa and 483 MPa, respectively, alongside excellent thermal conductivity and machinability. The findings support the development of robust, efficient machining strategies for next-generation ceramic components with complex geometries.</div></div>","PeriodicalId":34140,"journal":{"name":"Open Ceramics","volume":"24 ","pages":"Article 100877"},"PeriodicalIF":2.8,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145466628","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Numerous studies have highlighted the beneficial effects of flash-calcined sediment (SF) substitution on the mechanical performance of materials. However, very few studies have investigated its impacts on durability, especially the leaching. This study aims to assess its potential effects on the mechanical-microstructural development as well as durability against chloride ingress and leaching. The results indicate that the high specific surface area of SF accelerates cement hydration at early ages, while its pozzolanic reactivity contributes to an enhancement of compressive strength and microstructure in SF-based mortar (MSF) in the long term compared to the reference mortar (Mref). In addition, the formation of addition C-S-H gels from the pozzolanic reaction and the reduction in the critical diameter of pores explain the improved resistance of MSF mortar to chloride penetration. The leaching reveals a significant enhancement in the durability of SF-based cement paste, demonstrated by lower quantities of leached elements and reduced degradation depth compared to the reference. These benefits are attributed to lower Ca(OH)₂ content, a reduced Ca/Si ratio in C–S–H, and a refined microstructure in the MSF paste, which strongly hinder ion diffusion. The dissolution of hydrates during leaching also leads to a decrease in the Young’s modulus of hydration products, and degradation of the microstructure. However, the SF incorporation significantly mitigates this effect compared to the reference.
{"title":"Effects of flash-calcined sediment on the mechanical – microstructural development and the durability of cementitious materials against to chloride attack and leaching","authors":"Mouhamadou Amar , Mahfoud Benzerzour , Duc Chinh Chu , Nor-Edine Abriak , Joelle Kleib","doi":"10.1016/j.oceram.2025.100868","DOIUrl":"10.1016/j.oceram.2025.100868","url":null,"abstract":"<div><div>Numerous studies have highlighted the beneficial effects of flash-calcined sediment (SF) substitution on the mechanical performance of materials. However, very few studies have investigated its impacts on durability, especially the leaching. This study aims to assess its potential effects on the mechanical-microstructural development as well as durability against chloride ingress and leaching. The results indicate that the high specific surface area of SF accelerates cement hydration at early ages, while its pozzolanic reactivity contributes to an enhancement of compressive strength and microstructure in SF-based mortar (MSF) in the long term compared to the reference mortar (Mref). In addition, the formation of addition C-S-H gels from the pozzolanic reaction and the reduction in the critical diameter of pores explain the improved resistance of MSF mortar to chloride penetration. The leaching reveals a significant enhancement in the durability of SF-based cement paste, demonstrated by lower quantities of leached elements and reduced degradation depth compared to the reference. These benefits are attributed to lower Ca(OH)₂ content, a reduced Ca/Si ratio in C–S–H, and a refined microstructure in the MSF paste, which strongly hinder ion diffusion. The dissolution of hydrates during leaching also leads to a decrease in the Young’s modulus of hydration products, and degradation of the microstructure. However, the SF incorporation significantly mitigates this effect compared to the reference.</div></div>","PeriodicalId":34140,"journal":{"name":"Open Ceramics","volume":"24 ","pages":"Article 100868"},"PeriodicalIF":2.8,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145362544","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-01Epub Date: 2025-10-18DOI: 10.1016/j.oceram.2025.100867
Siddhartha Roy
As porous ceramics are attractive materials for different high-temperature applications, such as thermal insulators, high-temperature filters, porous burners, etc., a thorough understanding of their thermal properties is crucial. Among different thermal properties, while the melting points and coefficients of thermal expansion are independent of porosity, thermal conductivity, thermal shock resistance, and thermal fatigue resistance strongly depend upon the selection of the bulk ceramic, amount of porosity, and different pore characteristics such as pore shape and size, pore connectivity and anisotropy, etc. In this review paper, a thorough description of the different structural and physical characteristics controlling the thermal properties of porous ceramics has been provided, along with a critical analysis of the published experimental results. Finally, some potential directions for future research on the thermal properties of porous ceramics have been identified.
{"title":"Thermal properties of porous ceramics","authors":"Siddhartha Roy","doi":"10.1016/j.oceram.2025.100867","DOIUrl":"10.1016/j.oceram.2025.100867","url":null,"abstract":"<div><div>As porous ceramics are attractive materials for different high-temperature applications, such as thermal insulators, high-temperature filters, porous burners, etc., a thorough understanding of their thermal properties is crucial. Among different thermal properties, while the melting points and coefficients of thermal expansion are independent of porosity, thermal conductivity, thermal shock resistance, and thermal fatigue resistance strongly depend upon the selection of the bulk ceramic, amount of porosity, and different pore characteristics such as pore shape and size, pore connectivity and anisotropy, etc. In this review paper, a thorough description of the different structural and physical characteristics controlling the thermal properties of porous ceramics has been provided, along with a critical analysis of the published experimental results. Finally, some potential directions for future research on the thermal properties of porous ceramics have been identified.</div></div>","PeriodicalId":34140,"journal":{"name":"Open Ceramics","volume":"24 ","pages":"Article 100867"},"PeriodicalIF":2.8,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145363278","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-01Epub Date: 2025-09-30DOI: 10.1016/j.oceram.2025.100859
Neva M.E. Stucchi , Gianluca Iori , Philipp Hans , Andrea Vavasori , Giulia Franceschin , Arianna Traviglia
This research investigates the use of Synchrotron X-ray Computed Tomography (SXCT) to study Roman mosaic mock-ups, focusing on the three-dimensional distribution of material density, cracks, and stress-strain interactions across layers. Three samples were analysed: one of stone tesserae and two of glass tesserae. High-resolution SXCT scans, using polychromatic radiation at X-ray energies above 70 keV, enabled non-invasive, microscale examination of cracks and assessment of how composition influences crack development at interfaces. Digital reconstruction and phase contrast analysis distinguished cracks from pores, revealing microstructural features and enabling quantification of pore volumes and porosity variations within strata. The results showed that stone tesserae induced more extensive cracking in the Supra Nucleus stratum than glass tesserae. These findings enhance understanding of internal microstructure and stress behaviour in mosaics, providing a basis for developing appropriate conservation strategies. Quantifying fracture dimensions enables conservators to determine the optimal viscosity and formulation of consolidants for effective penetration and stabilization, while insights on compaction and tesserae surface quality inform the design of re-adhesion and cleaning protocols that enhance cohesion and minimize future detachment. Together, these results show how microscale analysis can guide material selection and treatment strategies, ultimately supporting more durable repairs and the long-term preservation of mosaics.
{"title":"High-resolution tomographic analysis of microstructure and porosity in mock-ups of ancient-inspired mosaics","authors":"Neva M.E. Stucchi , Gianluca Iori , Philipp Hans , Andrea Vavasori , Giulia Franceschin , Arianna Traviglia","doi":"10.1016/j.oceram.2025.100859","DOIUrl":"10.1016/j.oceram.2025.100859","url":null,"abstract":"<div><div>This research investigates the use of Synchrotron X-ray Computed Tomography (SXCT) to study Roman mosaic mock-ups, focusing on the three-dimensional distribution of material density, cracks, and stress-strain interactions across layers. Three samples were analysed: one of stone <em>tesserae</em> and two of glass <em>tesserae</em>. High-resolution SXCT scans, using polychromatic radiation at X-ray energies above 70 keV, enabled non-invasive, microscale examination of cracks and assessment of how composition influences crack development at interfaces. Digital reconstruction and phase contrast analysis distinguished cracks from pores, revealing microstructural features and enabling quantification of pore volumes and porosity variations within <em>strata</em>. The results showed that stone <em>tesserae</em> induced more extensive cracking in the <em>Supra Nucleus stratum</em> than glass <em>tesserae</em>. These findings enhance understanding of internal microstructure and stress behaviour in mosaics, providing a basis for developing appropriate conservation strategies. Quantifying fracture dimensions enables conservators to determine the optimal viscosity and formulation of consolidants for effective penetration and stabilization, while insights on compaction and tesserae surface quality inform the design of re-adhesion and cleaning protocols that enhance cohesion and minimize future detachment. Together, these results show how microscale analysis can guide material selection and treatment strategies, ultimately supporting more durable repairs and the long-term preservation of mosaics.</div></div>","PeriodicalId":34140,"journal":{"name":"Open Ceramics","volume":"24 ","pages":"Article 100859"},"PeriodicalIF":2.8,"publicationDate":"2025-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145221341","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}