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A novel motor bearing fault diagnosis method based on a deep sparse binary autoencoder and principal component analysis 一种基于深度稀疏二值自编码器和主成分分析的电机轴承故障诊断方法
Pub Date : 2023-04-01 DOI: 10.1784/insi.2023.65.4.217
Yunzhong Xia, Wanxiang Li, Yangyang Gao
Due to the complex and variable operating conditions of motor bearings, it is difficult for a deep autoencoder (DAE) to effectively extract valuable fault features from the raw vibration signal, which makes it difficult to identify faults. To enhance the extraction ability of the deep features of a network model and improve the accuracy of fault identification, this paper proposes a fault diagnosis method for motor bearings based on a deep sparse binary autoencoder and principal component analysis (PCA). Firstly, a deep sparse binary autoencoder is constructed by combining an autoencoder with a binary processor to improve the ability to extract deep features. Secondly, principal component analysis is used to fuse high-dimensional features to reduce dimensionality and eliminate redundant information existing in the deep features. Finally, fused deep features are input into a Softmax classifier to train the intelligent fault diagnosis model. The proposed method is validated on a rolling bearing dataset. Compared with existing methods, the experimental results show that this method can effectively extract robust features from the original vibration signals and improve the fault diagnosis results.
由于电机轴承运行条件复杂多变,深度自编码器(deep autoencoder, DAE)难以有效地从原始振动信号中提取有价值的故障特征,给故障识别带来困难。为了增强网络模型深度特征的提取能力,提高故障识别的准确率,提出了一种基于深度稀疏二值自编码器和主成分分析(PCA)的电机轴承故障诊断方法。首先,将深度稀疏二进制自编码器与二进制处理器相结合,构建深度稀疏二进制自编码器,提高深度特征的提取能力;其次,利用主成分分析对高维特征进行融合,降低特征维数,消除深层特征中存在的冗余信息;最后,将融合的深度特征输入到Softmax分类器中,训练智能故障诊断模型。在滚动轴承数据集上对该方法进行了验证。实验结果表明,与现有方法相比,该方法能有效地从原始振动信号中提取鲁棒特征,提高故障诊断效果。
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引用次数: 0
Study on fault diagnosis of ultra-low-speed rolling bearings based on full vector sound spectrogram 基于全矢量声谱图的超低速滚动轴承故障诊断研究
Pub Date : 2023-04-01 DOI: 10.1784/insi.2023.65.4.209
Yuanling Chen, Yaguang Jin, Qiang Wan, Yuan Liu
By exploring the mapping relationship between the multi-directional data and fault characteristics of bearings, a time-frequency analysis method for considering the multi-directional acoustic emission (AE) data of bearings is proposed. Firstly, using the full vector spectrum (FVS) theory, the full vector sound spectrogram of the dual-channel AE signal of a bearing is extracted to enhance the representation of the fault state using time-frequency characteristics. Then, the obtained full vector sound spectrogram is transformed into a specific size as the input feature map and a convolutional neural network (CNN) classifier model is established. Next, the Softmax classifier is used to classify the bearing faults in order to realise the intelligent fault diagnosis of an ultra-low-speed rolling bearing. The comparison of the different models shows that the average recognition accuracy using the full vector sound spectrogram CNN model can reach 95.61%, which is better than the other three methods. The feature extraction using the full vector sound spectrogram feature analysis method has a high degree of recognition for bearing faults in an ultra-low-speed state and can provide high accuracy and stability under noisy conditions.
通过探索轴承多向数据与故障特征之间的映射关系,提出了一种考虑轴承多向声发射数据的时频分析方法。首先,利用全矢量谱(FVS)理论,提取轴承双通道声发射信号的全矢量声谱图,利用时频特征增强对故障状态的表征;然后,将得到的全矢量声谱图转换为特定大小的输入特征图,并建立卷积神经网络(CNN)分类器模型。其次,利用Softmax分类器对轴承故障进行分类,实现超低速滚动轴承的智能故障诊断。不同模型的对比表明,全矢量声谱图CNN模型的平均识别准确率可达95.61%,优于其他三种方法。采用全矢量声谱图特征分析方法的特征提取对超低速状态下的轴承故障具有较高的识别度,并且在噪声条件下具有较高的精度和稳定性。
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引用次数: 0
Research into the relationship of mechanical properties of grey cast iron through acoustic non-destructive testing 用声学无损检测方法研究灰口铸铁力学性能的关系
Pub Date : 2023-04-01 DOI: 10.1784/insi.2023.65.4.188
V. Kamenov, B. Velev
The following acoustic characteristics are measured in this study: the velocity of longitudinal waves Cl and the attenuation coefficient of ultrasound δ in samples of grey cast iron, which are obtained by centrifugal casting. The correlations between the mechanical properties, the acoustic non-destructive testing characteristics and the structure formation of the test specimens of cast iron with flaked graphite are studied. The study shows that data on the structure formation can be obtained, followed by the mechanical properties, hardness and tensile strength, by measuring the speed and attenuation of the ultrasound.
本研究测量了离心铸造灰铸铁试样的纵波速度Cl和超声衰减系数δ。研究了片状石墨铸铁试样的力学性能、声学无损检测特性与组织形成的关系。研究表明,通过测量超声波的速度和衰减,可以获得结构形成的数据,进而获得力学性能、硬度和抗拉强度的数据。
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引用次数: 0
A new type of magnetising and magnetic flux leakage inspection system for the non-destructive testing of pit defects on the surface of a steel sheet 一种用于钢板表面凹坑缺陷无损检测的新型磁化漏磁检测系统
Pub Date : 2023-04-01 DOI: 10.1784/insi.2023.65.4.193
Hongjie Zhang, Hao Xuan, Rongxin Gao
A new type of magnetising and magnetic flux leakage (MFL) inspection system is designed, in which an ARM microprocessor-based measuring circuit and a novel magnetising device developed by the authors are combined to detect the magnetic field around a pit defect in a steel sheet. Based on a series of careful detection experiments, the spatial distributions of the three-dimensional (3D) MFL components of some typical artificial defects are described and observation, comparison, feature extraction and analyses are then carried out. The results show that the 3D components of the MFL field produced by the newly proposed magnetising device present some distinctive properties compared to those made by the traditional magnetising device. They involve rich information that exhibits close correlations to the morphology and critical parameters of the pit defects on the near side of the steel sheet, demonstrating the feasibility, effectiveness and reliability of the newly proposed inspection system, as well as laying a good foundation for the testing, evaluation or reconstruction and inversion of the pit defect.
设计了一种新型的磁化漏磁检测系统,将基于ARM微处理器的检测电路与自行研制的新型磁化装置相结合,实现了对钢板凹坑缺陷周围磁场的检测。在一系列细致的检测实验的基础上,描述了几种典型人工缺陷的三维MFL分量的空间分布,并进行了观察、比较、特征提取和分析。结果表明,与传统磁化装置相比,该装置产生的磁场三维元件具有一些独特的性能。它们包含了丰富的信息,与钢板近侧凹坑缺陷的形貌和关键参数密切相关,证明了新提出的检测系统的可行性、有效性和可靠性,为凹坑缺陷的检测、评估或重建和反演奠定了良好的基础。
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引用次数: 0
Novel tacholess order tracking method for gear fault diagnosis under speed-up and speed-down conditions 一种新的无转速阶次跟踪方法用于齿轮加速和减速故障诊断
Pub Date : 2023-03-01 DOI: 10.1784/insi.2023.65.3.161
B. Hamza, K. Refassi
Order analysis is a powerful technique for analysing the vibration signals of rotating machinery under a known variable rotational speed. It requires the installation of speed-measuring devices; however, these devices cannot be installed in most machines due to design or cost reasons. In this study, a new method based on a time delay and resampling technique is introduced to estimate the instantaneous frequency (IF) of the vibration signal of a gear system. Order analysis techniques are used to extract the gear fault features. The performance of the proposed method is validated using simulated data from a gear system under speed-up and speed-down conditions.
阶次分析是一种分析已知变转速下旋转机械振动信号的有效方法。要求安装测速装置;然而,由于设计或成本原因,这些装置不能安装在大多数机器上。本文提出了一种基于时间延迟和重采样技术的齿轮系统振动信号瞬时频率估计方法。采用阶次分析技术提取齿轮故障特征。利用齿轮系统在加速和减速条件下的仿真数据验证了所提方法的性能。
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引用次数: 0
Finite element study of remote field eddy current methods for inner diameter and outer diameter pipeline defect classification 远场涡流法在管道内径和外径缺陷分类中的有限元研究
Pub Date : 2023-03-01 DOI: 10.1784/insi.2023.65.3.139
Gang Wang, Yuting Li, Qiong Xiao, Wenhui Li
Remote field eddy current (RFEC) methods are widely applied for detecting pipeline defects. However, current RFEC methods cannot distinguish inner diameter (ID) defects from outer diameter (OD) defects. In addition, existing RFEC probes are usually driven by an extremely low-frequency signal, which reduces the detection efficiency. To address these issues, a novel external RFEC probe is designed to improve the detection performance. First, the probe structure is designed using a simulation tool. Second, the excitation and structural parameters are optimally selected. Finally, the relationships between the signal features and the defect dimensions are analysed. The results show that the probe can realise the RFEC effect without shield cages, the exciting frequency is significantly improved and the phase angle can be used to classify ID and OD defects.
远场涡流法(RFEC)广泛应用于管道缺陷检测。然而,目前的RFEC方法无法区分内径(ID)缺陷和外径(OD)缺陷。此外,现有的RFEC探针通常由极低频信号驱动,这降低了检测效率。为了解决这些问题,设计了一种新型的外部RFEC探针来提高检测性能。首先,利用仿真工具对探头结构进行设计。其次,对激励参数和结构参数进行优化选择。最后,分析了信号特征与缺陷尺寸之间的关系。结果表明,该探针无需屏蔽笼即可实现RFEC效应,激励频率显著提高,相位角可用于识别内径和外径缺陷。
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引用次数: 0
Fatigue monitoring of coated steel belts by means of magnetic inspection 涂覆钢带的磁检疲劳监测
Pub Date : 2023-03-01 DOI: 10.1784/insi.2023.65.3.153
Sunqiang Liu, Guisuo Xia, Zhihui Wen, Qiwei Cai, Mingliang Liao
Coated steel belts (CSBs) are the primary load-bearing components of elevators. As a result, they may experience severe fatigue failure during their long-term service. In this study, a flexible fatigue fixture for CSBs is designed to simulate the CSB fatigue damage process for implementing a tensile fatigue test. The magnetic induction intensity signal on the surface of the CSB in a geomagnetic field environment is recorded using a high-precision weak magnetic sensor. Moreover, the CSB fatigue damage process is monitored online via the acquired magnetic induction intensity value. The fatigue test results indicate the following: the variation in the magnetic induction intensity signal curve can reflect the entire fatigue failure process when the CSB is under stress; the fatigue failure process of the steel wire inside the CSB does not occur smoothly as its progress occurs in stages; and the variation trend in the residual value between the magnetic induction intensity and fitting curves effectively indicates the degree of fatigue damage caused to the CSB.
涂层钢带(csb)是电梯的主要承重部件。因此,在长期使用期间,它们可能会经历严重的疲劳失效。在本研究中,设计了一种用于CSB的柔性疲劳夹具,以模拟CSB的疲劳损伤过程,并进行拉伸疲劳试验。利用高精度弱磁传感器记录了地磁场环境下CSB表面的磁感应强度信号。通过获取的磁感应强度值对CSB疲劳损伤过程进行在线监测。疲劳试验结果表明:应力作用下CSB磁感应强度信号曲线的变化可以反映CSB的整个疲劳破坏过程;CSB内部钢丝的疲劳破坏过程不是平稳的,而是分阶段进行的;磁感应强度残值与拟合曲线之间的变化趋势可以有效地反映CSB的疲劳损伤程度。
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引用次数: 0
Investigation of wind turbine blade ultrasonic pulse-echo signal decomposition based on the matching pursuit algorithm 基于匹配跟踪算法的风力机叶片超声脉冲回波信号分解研究
Pub Date : 2023-03-01 DOI: 10.1784/insi.2023.65.3.133
Ting Li, Jingao Su, Nina Li, Han Xu, Yue Chang
The ultrasonic testing method is commonly used to detect the internal defects of wind turbine blades, but difficulty is found in judging the echo position due to the waveform superposition caused by the thin web. In this paper, an improved matching tracking algorithm is proposed to decompose the ultrasonic detection echo of wind turbine blades. This method extracts the time-delay parameter of the echo to estimate the time-of-flight (TOF), which provides the necessary information for further judgement of hidden defects in the wind turbine blades. The effectiveness of the proposed method is verified via simulation experiments and real tests.
常用超声检测方法检测风力机叶片内部缺陷,但由于薄腹板造成的波形叠加,在判断回波位置时存在困难。本文提出了一种改进的匹配跟踪算法,对风电叶片超声检测回波进行分解。该方法提取回波的时滞参数来估计飞行时间(TOF),为进一步判断风力机叶片的隐藏缺陷提供必要的信息。通过仿真实验和实际测试验证了该方法的有效性。
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引用次数: 0
A numerical simulation method of residual magnetic field signals for evaluating deformation-induced stress concentration in ferromagnetic materials 一种评估铁磁材料变形应力集中的残余磁场信号数值模拟方法
Pub Date : 2023-03-01 DOI: 10.1784/insi.2023.65.3.146
Xiaohui Yang, Z. Jia, Long Chen, Haifeng Pu, Song Yang
The metal magnetic memory (MMM) technique is a promising non-destructive inspection method that is sensitive to early damage due to stress concentration in ferromagnetic components. However, quantitative analysis methods for evaluating the stress concentration induced by local plastic deformation have not yet been sufficiently studied due to the lack of a reasonable numerical simulation method. Based on the Jiles-Atherton (J-A) magneto-plastic model, which considers the combined effects of residual stress and strain, the change in the behaviour of residual magnetic field (RMF) signals in an X80 pipeline steel specimen with an indentation is calculated in this paper using finite element (FE) simulations, while systematic experimental research is also carried out. The results show that the model-predicted RMF signals are consistent with the experimental data, which demonstrates the validity of the numerical simulation method. Moreover, the comparison indicates that the RMF FE simulations can provide an effective and reliable way to determine the location and the degree of deformation-induced stress concentration. In addition, the effect of the residual stress and strain on the surface magnetic field and the model is discussed. The results of this study help to improve the accuracy of the MMM technique for evaluating the stress concentration caused by local plastic deformation.
金属磁记忆(MMM)技术是一种很有前途的无损检测方法,它对铁磁元件应力集中引起的早期损伤非常敏感。然而,由于缺乏合理的数值模拟方法,评估局部塑性变形引起的应力集中的定量分析方法尚未得到充分的研究。基于考虑残余应力和应变综合影响的Jiles-Atherton (J-A)磁塑性模型,采用有限元模拟方法计算了带有压痕的X80管线钢试样中残余磁场信号的变化规律,并进行了系统的实验研究。结果表明,模型预测的RMF信号与实验数据吻合较好,验证了数值模拟方法的有效性。对比表明,RMF有限元模拟可以为确定变形应力集中的位置和程度提供有效可靠的方法。此外,还讨论了残余应力和应变对表面磁场和模型的影响。本研究结果有助于提高MMM技术评估局部塑性变形引起的应力集中的准确性。
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引用次数: 0
Study on the Steering Capability of A Meander-line Coil EMAT 曲线线圈EMAT转向性能研究
Pub Date : 2023-02-01 DOI: 10.1784/insi.2023.65.2.95
Stephen W. Hurrell, P. Charlton, S. Mosey, O. Rees-Lloyd, R. Lewis
Electromagnetic acoustic transducers (EMATs) are well-established as a means of ultrasonic wave generation and reception without the use of a mechanical coupling. When comprising a bias magnetic field and a meander-line coil (MLC), these waves propagate at an angle normal to the emission surface. With the appropriate frequency, the propagation pathway of these ultrasonic waves can be steered to a particular angle. This paper presents the methodology used to find the steering limit of an MLC EMAT and the results from simulations and experimental validations on aluminium. The results show that the maximum shear wave amplitude occurred at around 30°, the steering limit was approximately 50° and the simulations were validated by the experimental set-up to a satisfactory degree.
电磁声换能器(EMATs)作为一种不使用机械耦合的超声波产生和接收手段已经得到了广泛的应用。当包含偏置磁场和弯曲线线圈(MLC)时,这些波以垂直于发射表面的角度传播。在适当的频率下,这些超声波的传播路径可以被引导到一个特定的角度。本文介绍了确定MLC EMAT转向极限的方法,以及在铝上的仿真和实验验证结果。结果表明,最大横波幅值出现在30°左右,转向极限约为50°,实验装置的模拟结果令人满意。
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引用次数: 0
期刊
Insight - Non-Destructive Testing and Condition Monitoring
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