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Implementation of a Lean Manufacturing and SLP- based system for a footwear company 某鞋业公司实施精益生产和基于SLP的系统
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.1590/0103-6513.20210072
Sergio Enrique Diaz Silvestre, Victor David Paucar Chaicha, J. A. Merino, S. Nallusamy
Paper aims: This research article addresses an innovative solution to face one of the main problems in the footwear industry, namely the high order non-fulfillment rate. Originality: This research offers companies in the footwear industry the possibility of implementing Andon through a structured and planned process that allows expediting problem solving. The advantage of this system is the ability to signal the status of workstations through rapid visual identification. Moreover, in this way social distancing is also secured, in line with World Health Organization guidelines to prevent the spread of COVID-19. Research method: The article presents four phases through which the case study was addressed. Planning (determination of objectives), Restructuring of the Operations Area, Improvement of the Production Line and Continuous Improvement. Main findings: An Arena simulation system was used to establish a new scenario where the defective product indicator decreases by 3.13% and productivity improves by about 38%. In turn, the resulting increase in the number of orders enhances company sales and profits, as well as the ability to meet the customer demand in a timely manner. Implications for theory and practice: The case study suggests that the main causes of this issue (high order non-fulfillment rate) are the increasing rate of defective goods, delays in the production process, and excessive time consumption in the movement of staff and materials. This research serves as the basis for future lines of research, as well as for other organizations with similar characteristics to implement the proposal. © 2022
本文的研究目的是针对鞋类行业中存在的一个主要问题,即高订单不履约率,提出一种创新的解决方案。独创性:这项研究为鞋类行业的公司提供了通过结构化和有计划的过程来实施Andon的可能性,从而加快了问题的解决。该系统的优点是能够通过快速的视觉识别来显示工作站的状态。此外,根据世界卫生组织防止新冠病毒传播的指导方针,这样也可以确保保持社交距离。研究方法:本文将案例研究分为四个阶段。计划(目标的确定),操作区域的重组,生产线的改进和持续改进。主要发现:利用Arena仿真系统建立了一个新的场景,次品指标降低了3.13%,生产率提高了约38%。反过来,订单数量的增加提高了公司的销售额和利润,以及及时满足客户需求的能力。对理论和实践的启示:案例研究表明,该问题(高订单不履约率)的主要原因是次品率的增加,生产过程中的延迟,以及人员和材料移动的过多时间消耗。这项研究是未来研究的基础,也是其他具有类似特征的组织实施建议的基础。©2022
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引用次数: 16
Method to integrate management tools aiming organizational excellence 以组织卓越为目标整合管理工具的方法
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.1590/0103-6513.20210101
S. Bernardo, I. Rampasso, O. Quelhas, W. Leal Filho, R. Anholon
Life Sciences, Hamburg, Germany *izabela.rampasso@ucn.cl Abstract Paper aims: The main objective of this article is to present and validate a method to integrate multiple management tools aiming for organizational excellence in medium and large enterprises. Originality: There is a scarcity of methods to integrate management tools to support companies in their operations. This study aims to fill this gap, proposing a manner for companies to perform this integration. Research method: The method was developed considering tools and concepts well-established in the literature, such as Lean Thinking, Six Sigma, Balanced ScoreCard, among other management tools. The mentioned method was validated through a survey with managers and directors who are experts in organizational strategies. They were carefully selected considering their professional background. Main findings: The proposed method provides an alignment between strategy and execution, presenting a cyclical characteristic to be continuously reviewed method, considering market needs. The survey verified the adherence of the method and to conclude that it is a feasible alternative to reach organizational excellence. Although integration of management methods is fundamental for companies to reach organizational excellence status, this kind of guidelines is scarce in the literature. Implications for theory and practice: This method can be used to plan follow-up meetings (SMMs), the adoption of sight management practices, the implementation of MPMs and OPMs, the structuring of plans. the implementation of the cadence meeting culture and the structuring of the meritocracy program. For this phase an implementation period of 12 months is estimated.
摘要论文目的:本文的主要目的是提出并验证一种整合多种管理工具的方法,旨在实现大中型企业的组织卓越性。原创性:缺乏整合管理工具来支持公司运作的方法。本研究旨在填补这一空白,为公司执行这种整合提出了一种方式。研究方法:该方法是根据文献中建立的工具和概念开发的,例如精益思维,六西格玛,平衡计分卡以及其他管理工具。通过对组织战略专家的经理和董事的调查,验证了上述方法。考虑到他们的专业背景,他们是经过精心挑选的。主要发现:提出的方法提供了战略和执行之间的一致性,呈现出一种周期性特征,需要不断审查的方法,考虑到市场需求。该调查验证了该方法的坚持性,并得出结论,该方法是实现组织卓越的可行替代方案。虽然管理方法的整合是公司达到组织卓越地位的基础,但这种指导方针在文献中很少。对理论和实践的启示:该方法可用于计划后续会议(smm),采用视觉管理实践,实施mpm和opm,构建计划。节奏会议文化的实施和精英管理计划的构建。这一阶段的执行期估计为12个月。
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引用次数: 4
Unveiling undergraduate production engineering students' comprehension of process flow measures 揭示生产工程本科学生对工艺流程措施的理解
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.1590/0103-6513.20220020
Noel Torres Júnior, A. Azevedo, A. Simões, M. Ladeira, P. R. Sousa, Lauro Soares de Freitas
Paper aims: This study analyzes the comprehension of production engineering students about the influence of some key variables on the process performance measures in a service process. Originality: This paper points out the need for educators to re-evaluate their approaches to teaching the Operations Management (OM) principles related to process flow measures. Research method: This study used scenario-based role-playing experiments with 2×2×2 between-subject factorial design with three independent variables (variability of activities, capacity utilization, and resource pooling) and four dependent variables related to key internal process performance measures (Flow Time, Overall Quality of service, Quality of service employees, and Queue Size). The sample was composed of 178 undergraduate production engineering students from a large university in Brazil from various institution units. Main findings: These results show that students perceived the use of resource pooling as an impactful practice. However, the students did not correctly identify the effects of increasing resource utilization and the variability on flow time and queue size when activities are pooled. Implications for theory and practice: The teaching of basic concepts of OM requires the support of computational tools. Undergraduate courses that contemplate subjects in the field of OM should work more intensely on simulation-based learning.
论文目的:本研究分析了生产工程专业学生对服务过程中一些关键变量对过程绩效指标影响的理解。原创性:本文指出教育工作者需要重新评估他们教授与过程流测量相关的操作管理(OM)原则的方法。研究方法:本研究采用基于场景的角色扮演实验,采用2×2×2受试者间因子设计,具有三个自变量(活动可变性、容量利用率和资源池)和四个与关键内部流程绩效指标相关的因变量(流程时间、整体服务质量、服务员工质量和队列大小)。样本由178名来自巴西一所大型大学不同机构单位的生产工程专业本科生组成。主要发现:这些结果表明,学生认为使用资源池是一种有影响力的做法。然而,学生们没有正确地识别出增加资源利用率的影响,以及活动池化时对流时间和队列大小的可变性。对理论和实践的启示:OM基本概念的教学需要计算工具的支持。考虑管理学领域主题的本科课程应该更加注重基于模拟的学习。
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引用次数: 0
Technology prioritization framework to adapt maintenance legacy systems for Industry 4.0 requirement: an interoperability approach 使维护遗留系统适应工业4.0需求的技术优先级框架:互操作性方法
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.1590/0103-6513.20210035
André Venâncio, E. Loures, F. Deschamps, Alvaro dos Santos Justus, Alysson Felipe Lumikoski, Guilherme Louro Brezinski
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引用次数: 3
A nonlinear time-series prediction methodology based on neural networks and tracking signals 基于神经网络和跟踪信号的非线性时间序列预测方法
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.1590/0103-6513.20220064
Natália Maria Puggina Bianchesi, C. E. Matta, Simone Carneiro Streitenberger, Estevão Luiz Romão, P. Balestrassi, Antônio Fernando Branco Costa
Paper aims: This paper presents a nonlinear time series prediction methodology using Neural Networks and Tracking Signals method to detect bias and their responsiveness to non-random changes in the time series. Originality: This study contributes with an innovative approach of nonlinear time series prediction methodology. Furthermore, the Design of Experiments was applied to simulate datasets and to analyze the results of Average Run Length, identifying in which conditions the methodology is efficient. Research method: Datasets were generated to simulate different nonlinear time series by changing the error of the series. The methodology was applied to the datasets and the Design of Experiments was implemented to evaluate the results. Lastly, a case study based on total oil and grease was performed. Main findings: The results showed that the proposed prediction methodology is an effective way to detect bias in the process when an error is introduced in the nonlinear time series because the mean and the standard deviation of the error have a significant impact on the Average Run Length.
本文提出了一种非线性时间序列预测方法,利用神经网络和跟踪信号方法来检测偏差及其对时间序列中非随机变化的响应。独创性:本研究为非线性时间序列预测方法提供了一种创新方法。此外,实验设计应用于模拟数据集和分析平均运行长度的结果,确定在哪些条件下该方法是有效的。研究方法:通过改变非线性时间序列的误差,生成数据集模拟不同的非线性时间序列。将该方法应用于数据集,并实施实验设计来评估结果。最后,以总油和总脂为例进行了研究。结果表明,由于误差的均值和标准差对平均运行长度有显著影响,所提出的预测方法是在非线性时间序列中引入误差的过程中检测偏差的有效方法。
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引用次数: 0
Life Cycle Assessment of reverse logistics of empty pesticide containers in Brazil: assessment of current and previous management practices 巴西空农药容器逆向物流的生命周期评估:对当前和以前管理做法的评估
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.1590/0103-6513.20210105
K. B. Marsola, Andrea Leda Ramos de Oliveira, B. Neto
Paper aims: To define and evaluate the environmental performance of the implementation of reverse logistics (RL) for empty pesticide plastic containers (EPPC) in Brazil through the Campo Limpo System (CLS). Originality: Discussion about the implementation of RL for the development of sustainable systems, through the identification of environmental impacts associated with RL of EPPC by means of Life Cycle Assessment (LCA). Research method: CLS is described and used to quantify the potential environmental impacts of the RL chain of EPPC waste management by using the LCA methodology. The analysis comprehends the situations prior and post implementation of the CLS, it takes into account container manufacturing, transportation and end-of-life. Main findings: Implementation of the CLS resulted in a reduction in nine assessed environmental impacts categories, ranging from a reduction of 79% to 26% in potential impacts. The stage leading to the largest contribution to environmental impacts is the manufacturing of EPPC. For end-of-life options, recycling proved to be the best option to lower environmental impacts. Implications for theory and practice: Results show that the public policy was environmentally effective given that current activities in EPPC management led to lower environmental impacts enabling the development of a sustainable supply chain.
论文目的:定义和评估通过Campo Limpo系统(CLS)在巴西实施空农药塑料容器(EPPC)的逆向物流(RL)的环境绩效。独创性:通过生命周期评估(LCA)识别与EPPC的RL相关的环境影响,讨论实施RL以发展可持续系统。研究方法:描述了CLS,并使用LCA方法来量化EPPC废物管理RL链的潜在环境影响。该分析涵盖了CLS实施前后的情况,并考虑了集装箱的制造、运输和使用寿命。主要研究结果:实施CLS后,经评估的九项环境影响类别减少,潜在影响减少79%至26%不等。对环境影响贡献最大的阶段是EPPC的制造。对于报废选择,回收被证明是降低环境影响的最佳选择。对理论和实践的启示:研究结果表明,鉴于当前EPPC管理活动对环境的影响较低,使可持续供应链的发展成为可能,公共政策对环境是有效的。
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引用次数: 0
Command and control system management: a perspective of disaster response actors in Brazil 指挥和控制系统管理:巴西灾害应对行为者的视角
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.1590/0103-6513.20210106
A. Escudeiro, Estevão Escudeiro, Leandro de Oliveira Silva, R. Bandeira, Leonardo Pinho Souza, A. Leiras, Raphael Tavares Oliveira
Paper aims: This paper analyzes Command and Control (C2) Systems and identifies the level of knowledge on the subject by actors involved in disaster response operations in Brazil, besides assessing the evolution in this area since the disaster of the Serrana Region of Rio de Janeiro in 2011. Originality: The concept of C2 is still little explored academically, especially in disaster management systems. This study contributes to the understanding of the dynamics of different C2 Systems operated in Brazil, as well as identifying the level of knowledge on the subject and its evolution since 2011. Research method: This is an exploratory survey in which data was analyzed using descriptive statistics techniques. Main findings: We conclude that the actors involved in real disaster situations have little formal training in C2. The findings indicate that the performance of a simulated exercise helps in disaster preparedness, but the participants observed deficiencies concerning C2 training besides the lack of local community involvement in the simulated exercise. Implications for theory and practice: This study contributes to the disaster management literature, showing empirical evidence that the results obtained in a simulated exercise can boost the specialization of professionals in C2 systems in the area of disasters.
论文目的:本文分析了指挥与控制(C2)系统,并确定了参与巴西灾害响应行动的行动者对该主题的知识水平,此外还评估了自2011年巴西巴西塞拉纳地区灾难以来该领域的演变。独创性:C2的概念在学术上仍然很少被探索,特别是在灾害管理系统中。本研究有助于理解巴西运营的不同C2系统的动态,并确定该主题的知识水平及其自2011年以来的演变。研究方法:这是一项探索性调查,其中数据使用描述性统计技术进行分析。主要发现:我们得出的结论是,参与真实灾难情境的行动者很少接受C2的正式培训。研究结果表明,模拟演习的表现有助于备灾,但参与者发现除了缺乏当地社区参与模拟演习外,还存在C2培训方面的缺陷。理论与实践启示:本研究对灾害管理文献有所贡献,提供了经验证据,表明在模拟演习中获得的结果可以促进灾害领域C2系统专业人员的专业化。
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引用次数: 0
The government as an inducer of the automotive industry: propositions for Brazilian automotive sector 政府作为汽车工业的引导者:对巴西汽车行业的建议
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.1590/0103-6513.20220055
Valter Silva Ferreira Filho, M. Delamaro, F. Marins, Henrique Martins Rocha
Paper aims: This paper aims to create propositions that would be a guide the future construction of an industrial policy capable of rebuilding the Brazilian automotive industry (IAB) through the creation of demand by scrappage policy. Originality: This paper is based on more than 470 IAB representatives’ answers, C-Level/Senior Executives, converting experience and empiric perspectives in scientific knowledge. Research method: Hypothetical-Deductive research were conducted applying survey as procedure and Delphi Method as technique, using electronic tools to collect data, combining quantitative and qualitative approaches in statistical data analysis. Main findings: Were identified a consensus among IAB representatives and literature evidences about scrappage policy as an engine regarding sustenance of automotive industry and the need for rules that guide national competitiveness key factors. Implications for theory and practice: The paper theoretical and practice implications are provide subsidies to future sectorial policies based on empirical experience of more than 470 IAB representatives.
论文的目的:本文的目的是创造命题,这将是一个指导产业政策的未来建设能够重建巴西汽车工业(IAB)通过创造需求的报废政策。原创性:本文基于470多名IAB代表的答案,c级/高级管理人员,将经验和经验观点转化为科学知识。研究方法:以调查为程序,德尔菲法为技术,利用电子工具收集数据,统计数据分析中定量与定性相结合,进行假设-演绎研究。主要发现:我们确定了IAB代表和文献证据之间的共识,即报废政策是汽车工业维持的引擎,需要制定指导国家竞争力关键因素的规则。理论与实践启示:本文的理论与实践启示是基于470多名IAB代表的实证经验,为未来的行业政策提供补贴。
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引用次数: 1
Scheduling of the inbound and outbound trucks at a Cross-Docking platform considering mutualization of docks 考虑码头共同化的交叉对接平台进出港货车调度
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.1590/0103-6513.20210091
Natalia Cordoba, A. Montoya
Paper aims: This paper studies a new Cross-Docking (CD) scheduling problem inspired by the trend of resource mutualization at CD operations where a company owning a CD platform can lease its docks to other companies.
论文目的:本文研究了一种新的跨坞调度问题,该问题受到跨坞资源共享趋势的启发,即拥有跨坞平台的公司可以将其码头出租给其他公司。
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引用次数: 1
A system dynamics model for sustainable corporate strategic planning 可持续企业战略规划的系统动力学模型
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.1590/0103-6513.20220011
M. Becerra-Fernández, Liliana Elizabeth Ruiz-Acosta, David Andres Camargo-Mayorga, Mario Andrés Muñoz
Paper aims: This paper presents a manufacturing process model for assessing the effects on economic, social, and environmental targets, given variations on corporate strategies of production, innovation, marketing, and demand for final goods. Originality: The model integrates economic, social, and environmental dimensions that are validated through three main scenarios: Business as Usual (no strategic application), Business as Investment (strategic application), and Business as Vision (changes in demand). Research method: The model estimates the social, environmental, and economic performance through time based on the System Dynamics methodology. Main findings: The results demonstrate the model’s suitability as a decision-support tool for sustainability planning in a corporate environment. Implications for theory and practice: The model facilitates the analysis of the effects of resource allocation on corporate strategy.
论文目的:本文提出了一个制造过程模型,用于评估对经济、社会和环境目标的影响,给定生产、创新、营销和最终产品需求的企业战略变化。原创性:该模型集成了经济、社会和环境维度,这些维度通过三个主要场景得到验证:照常营业(没有战略应用)、业务即投资(战略应用)和业务即愿景(需求变化)。研究方法:该模型基于系统动力学方法对社会、环境和经济绩效随时间的变化进行估计。研究结果表明,该模型可作为企业环境下可持续发展规划的决策支持工具。理论与实践启示:该模型有助于分析资源配置对企业战略的影响。
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引用次数: 0
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Production
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