Izvestiya Vysshikh Uchebnykh Zavedenij. Chernaya Metallurgiya最新文献

{"title":"Influence of the mechanical characteristics of harp screen material on screening process","authors":"A. D. Bardovskii, A. Gerasimova, A. Keropyan, P. Y. Bibikow","doi":"10.17073/0368-0797-2019-9-678-682","DOIUrl":"https://doi.org/10.17073/0368-0797-2019-9-678-682","url":null,"abstract":"The paper presents the results of studies on the influence of mechanical characteristics of harp screen material on the technological  parameters of screening. A mathematical model of the vibrational  process of harp screens is presented depending on the length of their  free areas, magnitude of technological load and characteristics of the screened material. Dependences of the relative vibrations amplitudes  of rubber and cable strips on the length of their free areas are determined for different values of process load. As a result of the researches, it was established that the amplitude of the relative vibration of  rubber strip under load decreases with increasing length of their free  areas and for steel cable strips it increases, reaching a maximum at  certain values of process load. It was also found that presence of the  load dramatically reduces the amplitude of relative vibration of rubber  strips, especially, in the area of dimensionless frequencies of the order of (0.6  –  1.4)g, while the vibrations amplitude of cable strips vary  slightly in this frequency range. The article presents information on  rubber-cable harp screening surfaces of mesh type: strips in the form  of steel cables, rubberized with rubber cover having lateral separation  projections. The use of rubber-cable strips as working elements of the  screening surface allows to increase the “open area” of the screen due  to the increase of distance between supports while maintaining high  and stable amplitude of strips vibrations. Optimization of mechanical characteristics of the working elements material of harp screens and  conditions of their fixation allows to intensify separation of screened  material into fractions by eliminating sticking of the screened surface  with clay particles and clogging of the material with “difficult” grains, and to improve significantly technical and economic indicators of the  screening process. Such screening surface passed successful industrial tests at a number of quarries producing construction aggregates for the separation of crushed stone and gravel. Economic efficiency of the rubber-cable harp screens is presented in comparison with the wire screens in technological schemes of processing of mineral raw materials.","PeriodicalId":35527,"journal":{"name":"Izvestiya Vysshikh Uchebnykh Zavedenij. Chernaya Metallurgiya","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2018-10-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90439074","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Description of dynamic viscosity depending on the alloys composition and temperature using state diagrams","authors":"V. P. Malyshev, A. Makasheva","doi":"10.17073/0368-0797-2019-9-743-749","DOIUrl":"https://doi.org/10.17073/0368-0797-2019-9-743-749","url":null,"abstract":"The equilibrium nature of viscosity and fluidity is discovered on the basis of the Boltzmann distribution within the framework of the concept of randomized particles as a result of the virtual presence of crystal-mobile, liquid-mobile and vapor-mobile particles. It allows one to consider the viscosity and fluidity of solutions, in particular, melts of metal alloys, from the point of view of the equilibrium partial contributions of each component in the total viscosity and fluidity, despite the kinetic interpretation of natural expressions for these properties of the liquid. A linearly additive partial expression of viscosity is possible only for perfect solutions, in this case, for alloys with unrestricted mutual solubility of the components. Alloys with eutectics, chemical compounds and other features of the state diagram are characterized by viscosity dependencies that repeat the shape of liquidus curve over entire range of the alloy composition at different temperatures, with an increase in smoothness and convergence of these curves at increasing temperature. It was established that these features of viscosity temperature dependence are completely revealed within the framework of the concept of randomized particles and the virtual cluster model of viscosity in calculating the fraction of clusters determining the viscosity of the alloy. That viscosity of the alloy is found by the formula in which thermal energy RTcr at liquidus temperature is the thermal barrier of chaotization, characterizing the crystallization temperature of the melt Tcr, as well as the melting point of pure substances. On this basis, a method is proposed for calculating the alloys viscosity by phase diagrams using the temperature dependences of pure components viscosity to change the alloy’s viscosity in proportion to ratio of the clusters fractions at any temperature above liquidus line and for the pure component, taking into account the mole fraction of each component. As a result, a three-factor model of the liquid alloy viscosity has been obtained in which the thermal barrier of chaotization RTcr is used as variable for the first time. It determines the fraction of clusters for both pure substances (at RTcr  =  RTm ) and for alloys. This thermal barrier reflects the essence of the virtual cluster theory of liquid and adequacy of the concept of randomized particles.","PeriodicalId":35527,"journal":{"name":"Izvestiya Vysshikh Uchebnykh Zavedenij. Chernaya Metallurgiya","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2018-10-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"74445847","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Technology for the production of high-carbon ferrochromium using mono-briquettes","authors":"E. Shabanov, D. D. Izbembetov, S. Baisanov, M. Shadiev","doi":"10.17073/0368-0797-2019-9-702-707","DOIUrl":"https://doi.org/10.17073/0368-0797-2019-9-702-707","url":null,"abstract":"The article presents results of large-scale laboratory studies on the basis of Chemical-Metallurgical Institute named after Zh. Abishev on establishing the possibility of using a mono-charge for smelting standard carbon ferrochromium. Enlarged-laboratory studies were carried out in an ore-thermal furnace with transformer capacity of 200 kVA. Duration of the pilot campaign was 4 days. Three variants of briquettes containing various reducing agents were tested, including: traditional charge (coke PRC + special coke + Borolinsky coal); briquettes with coal from Shubarkol; briquettes with Borlinsky coal; briquettes with coke of China. As a comparative variant, traditional technology with charge materials without briquetting was used. In total, when conducted large-scale laboratory studies it was 41 smeltings. The tests began with a comparative version, which was chosen as technology closest to the technology at Aktobe ferroalloy plant. On the traditional charge, top worked without the uniformly gassing over entire surface of the top. Recovery rate of chromium in the alloy was 79.3  %. Change to briquettes with Shubarkol coal in general has led to the process intensification with more stable current load. The furnace productivity increased to 165.9 kg Cr/day due to increase in the contact surface of reacting phases in briquettes. When using briquettes with Borlinsky coal, satisfactory technological parameters of the smelting process for high-carbon ferrochrome were also obtained, extraction rate of chromium into the metal was 84.91  %. When using briquettes from 0  –  10  mm ore fraction ore and CPR coke in the charge, furnace operation and state of the top were not different from previous periods. The charge also went off evenly, without collapses, the briquettes on the top were not destroyed and current load was highly stable. The work also presents comparative technical and economic indicators for all technologies using mono-charge briquettes.","PeriodicalId":35527,"journal":{"name":"Izvestiya Vysshikh Uchebnykh Zavedenij. Chernaya Metallurgiya","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2018-10-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"75794807","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Development of smelting technology of refined ferromanganese with special complex reducing agents","authors":"S. Baisanov, A. Baisanov, A. Isagulov, D. A. Esengaliev, N. Ospanov","doi":"10.17073/0368-0797-2019-9-689-694","DOIUrl":"https://doi.org/10.17073/0368-0797-2019-9-689-694","url":null,"abstract":"The role of manganese in the production of steel is exceptionally high. A feature of the silicothermic process of obtaining refined ferromanganese is the large loss of manganese with waste slag. When waste slag is cooled, it crumbles to form a fine dust due to the polymorphic transformation of calcium orthosilicate β-Ca2SiO4  →  γ-Ca2SiO4 at temperature of 450  –  470  °С with an increase in volume by 12.3  %. As the volume increases, considerable internal stresses appear inside the slag, which leads to dispersion of the slags into finely dispersed state during their cooling. This work is devoted to improving the technology of smelting refined ferromanganese grades, using special complex reducing agents. Experiments have been carried out to simulate the smelting process of refined ferromanganese in an ore-thermal refining furnace RCO-0.1 MVA using aluminosilicomanganese (ASM). The technological modes of the smelting process are established, i.e. optimal composition of charge. Charge went evenly without collapses and emissions. The stability of the current load was observed. Thus, the principal possibility of obtaining a refined ferromanganese with the use of a complex ASM alloy as a reducing agent was proved by the largelaboratory experimental melting. The use of ASM as a reducing agent, instead of ferrosilicomanganese, is due to the sufficient content of silicon and aluminum in it. The presence of chemical compounds and solid solutions of iron, silicon and aluminum in ASM should significantly reduce losses of silicon and aluminum for oxidation processes when interacting with air oxygen. And involving ASM alloy in the metallurgical redistribution, in refined ferromanganese smelting, instead of expensive ferrosilicomanganese will make it possible to obtain an alloy with high added value and with the best technological parameters, due to the presence of additional aluminum in it. The results of X-ray phase studies of slag samples show that the mineralogical components are gehlenite, dicalcium silicate and manganosite. It is noted that gelenite in them is the dominant phase, which is a solid solution, preventing the dispersion of slag. As a result of the theoretical and experimental studies, the tasks have been solved - the smelting technology of refined ferromanganese was developed and tested using a special complex reducing agent – ASM.","PeriodicalId":35527,"journal":{"name":"Izvestiya Vysshikh Uchebnykh Zavedenij. Chernaya Metallurgiya","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2018-10-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"78859761","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Thermodynamic modeling of nickel and iron reduction from multicomponent silicate melt in bubling process. Report 1. Reducing agent – a mixture of CO – CO2","authors":"A. Vusikhis, L. Leont’ev, D. Z. Kudinov, E. N. Selivanov","doi":"10.17073/0368-0797-2019-9-731-736","DOIUrl":"https://doi.org/10.17073/0368-0797-2019-9-731-736","url":null,"abstract":"","PeriodicalId":35527,"journal":{"name":"Izvestiya Vysshikh Uchebnykh Zavedenij. Chernaya Metallurgiya","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2018-10-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"81609165","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Development of the smelting technology of complex aluminum-chrome-silicon-containing ASC alloy from substandard raw materials","authors":"A. S. Orlov, A. Isagulov, O. Sariev, M. Tolymbekov","doi":"10.17073/0368-0797-2019-9-714-720","DOIUrl":"https://doi.org/10.17073/0368-0797-2019-9-714-720","url":null,"abstract":"Scientists of the Chemical-Metallurgical Institute named after Zh.  Abishev develop new types of highly effective alloys based on resource-saving technologies that allow the complex processing of natural and technogenic raw materials, such as carbonaceous waste, chrome ore fines, etc. Therefore, it has led to the creation of a onestage, slag-free and non-waste technology with the maximum use of all useful charge components. With disappearance of rich ore reserves, as well as the expansion of demand for raw materials and the development of technology, the rich ores are replaced by poorer and substandard ones that require new methods of processing. The maximum use of raw materials and industrial waste, if this is economically justified, is one of the basic requirements for the technology. This task is closely intertwined, and in many cases coincides with another task – the development of integrated methods of raw materials processing, which, in the general production cycle, allows using, if possible, all useful elements of raw materials. The main objective of the study is to find ways to improve the use of sub-standard chrome ore. As a reducing agent in the electrothermal smelting of the ACS alloy, instead of expensive coke, without which no process of carbothermic smelting is required, a cheap high-ash Borly coal was used. The coal ash, which mainly consists of silica and alumina, is an additional source of silicon and aluminum in the alloy. This technology will be simple and allows regarding substandard chromium ore as a complex metallurgical raw material, since not only chrome is used, but also the components of the waste rock – silicon and aluminum. As a result of the complete reduction of all charge oxides, this technology will make it possible to obtain a complex alloy of ACS with an approximate chemical composition: 39  –  43  % of chromium, 23  –  27  % of silicon, 7  –  10  % of aluminum. The transition of the main components of the charge to the alloy will be: 82  –  85  % of chromium, 68  –  70  % of silicon, 59  –  60  % of aluminum. In this paper, the results of experimental studies on the production of a complex alloy of ACS (aluminum-chromium-silicon) from high-ash coals of the Borly deposit and chrome ore minerals of the Donskoi GOK are presented. The course of furnace operation is described with a lack, excess, and also the calculated amount of the reducing agent. The ways of eliminating the upset in furnace operation are shown.","PeriodicalId":35527,"journal":{"name":"Izvestiya Vysshikh Uchebnykh Zavedenij. Chernaya Metallurgiya","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2018-10-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"90159838","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"Planning of numerical and physical experiment in simulation of technological processes","authors":"A. Akberdin, A. S. Kim, R. B. Sultangaziev","doi":"10.17073/0368-0797-2019-9-737-742","DOIUrl":"https://doi.org/10.17073/0368-0797-2019-9-737-742","url":null,"abstract":"Technological processes are multifactorial. The choice of the most significant of them for the correct analysis of the object of research is an important task. For such a ranking of factors, researchers usually rely on their own experience or the opinions of specialists in this field, assessing their consistency in terms of mathematical criteria. However, when developing a new process, this approach can not be used. In this case, experimental methods of selecting factors are preferable. But the cost, duration, and sometimes impossibility of using this method is obvious. In this paper we use a different approach. It was considered that thermodynamic modeling is an experiment, but only numerical. Therefore, you can apply it to the method of mathematical design of the experiment, allowing for one calculation to take into account the effect on the objective function of more than a dozen factors. The partial dependencies of the process indices obtained in this case make it possible, without setting up physical experiments, to weed out insignificant factors and leave strong ones, estimating them by the methods of mathematical statistics. Another important advantage of its application is the ability to evaluate the dynamics of changes in phase and elementary products of smelting, process feasibility according to convection and temperature conditions with the control of and mathematical criterion of the acquired data. The method also allows the process to be controlled by all the factors involved, which cannot be met in everyday modeling. For demonstration, this approach was applied during the development of the ferroborone production technology by carbothermic method using local raw materials. Thermodynamic modeling was performed using pre-selected factors. They were also used in physical simulation of the process in a high-temperature furnace. The experiment confirmed significance of the factors, which were chosen theoretically. The use of the planning method also reduced the number of numerical experiments in 25, and physical – in 125 times for predefined data.Using this approach, the authors have made it possible to compare the obtained data with the results of physical experiment to develop measures to approximate practical results to equilibrium ones with the use of strongly acting factor.","PeriodicalId":35527,"journal":{"name":"Izvestiya Vysshikh Uchebnykh Zavedenij. Chernaya Metallurgiya","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2018-10-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"74411680","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"ANALYSIS OF THE WALL THICKNESS VARIATION OF PIPES UNDER INTERNAL PRESSURE","authors":"G. Orlov, V. Kotov, A. G. Orlov","doi":"10.17073/0368-0797-2018-6-494-495","DOIUrl":"https://doi.org/10.17073/0368-0797-2018-6-494-495","url":null,"abstract":"A computer simulation of the internal pressure expanding was  performed for pipes with uneven wall thickness made of steel, aluminum and titanium alloys. For this simulation software tool ESI Virtual-Performance 2016.0 was used that implements the finite element  method. The convergence and accuracy of the solution was estimated  by comparison with known solutions. A full factorial computational  experiment was performed by varying factors: the initial wall thickness variation of pipes, D/S and parameter of alloys hardening. The  regression equations were obtained by the internal pressure at the time  of destruction and final wall thickness variation from these factors. It  was found that the variation in wall thickness in the distribution pipe  rupture occurs in the thin wall. A wall with minimum thickness continues thinning with an almost constant maximum wall thickness, which  leads to an increase in the transverse variation in wall thickness. It was  concluded that the increase of the initial variation in wall thickness  pipe speeds up the process of rupture in the area of thin wall. It is recommended in conduits conducting high-pressure fluid to apply pipes  with minimal variation in wall thickness.","PeriodicalId":35527,"journal":{"name":"Izvestiya Vysshikh Uchebnykh Zavedenij. Chernaya Metallurgiya","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2018-07-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"82705028","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"DIGITAL PROTOTYPES OF MAN-MACHINE SYSTEM PERFORMANCE (IN THE CASE OF DRAWING MILLS)","authors":"S. Kulakov, A. I. Musatova, V. N. Kadykov","doi":"10.17073/0368-0797-2018-6-485-489","DOIUrl":"https://doi.org/10.17073/0368-0797-2018-6-485-489","url":null,"abstract":"A design method of multifunctional digital prototypes of drawing mills performance as an active man-machine system is developed.  The structure of models is determined, including machine drawing time and time of manual operations, equipment coefficients and labor  operations, theoretical, feasible and normative cycles and performance  of man-machine systems. Fragments of tabular implementation of the  proposed integrated normative model of the man-machine system are  given.","PeriodicalId":35527,"journal":{"name":"Izvestiya Vysshikh Uchebnykh Zavedenij. Chernaya Metallurgiya","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2018-07-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"78192026","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}

{"title":"LOAD AND STRAIN STATUS OF CCM BACKUPS AND STRIPE DEFORMATION AT PRODUCTION OF STEEL SHEETS FOR WELDED PIPES. REPORT 2","authors":"O. S. Lekhov, A. Mikhalev, M. M. Shevelev","doi":"10.17073/0368-0797-2018-6-431-438","DOIUrl":"https://doi.org/10.17073/0368-0797-2018-6-431-438","url":null,"abstract":"The main loads acting on the backup-walls of the assembled  mold of the combined continuous casting and deformation unit in production of steel sheets for welded pipes are described. The technique  for determining the total stresses in backup-walls of the installation of  the compression forces and the temperature load is given. The temperature boundary conditions for determining the temperature fields in  the backup-walls of the assembled mold of the unit for steel sheets for  welded pipes production are depicted. The dependence for determining the heat flux density of the deformation center hot metal influencing working surface of the backup-wall during workpiece drafting is  considered, as well as the technique for determining values   of effective  heat transfer coefficients for backup-walls cooling by water. The procedure for determining temperature fields and thermoelastic stresses  on backup-walls of the installation is described using the ANSYS  package. The article considers the initial data for determining temperature fields and thermoelastic stresses in backup-walls of the assembled  casting mold of the installation. The results of temperature fields and  thermoelastic stresses calculation are achieved in five sections of the  backup-wall and are provided for the typical lines. The nature of temperature distribution along the backup-wall thickness during cooling  by water at idle and at contact with the workpiece during its compression is shown. For the calculated temperature fields, axial and equivalent stresses, that arise in the backup-walls without channels when the  workpiece is drafted and cooled with water at idle, are determined. The  values   and regularities of distribution of axial and equivalent stresses  along the thickness of the contact layer and along the height and thickness of the backup-walls during drafting of the workpiece and at idle  are presented. The values   and regularities of the distribution of total  axial stresses along the thickness of the contact layer, the height and  thickness of the backup-walls from the drafting forces and the temperature load are given.","PeriodicalId":35527,"journal":{"name":"Izvestiya Vysshikh Uchebnykh Zavedenij. Chernaya Metallurgiya","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2018-07-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"86641897","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}