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The Effect of Stirrer Depth And Electroless Coating of Hardness And Tensile Strength in Aluminium Matrix Composite AL6061-AL2O3 搅拌深度和化学涂覆对铝基复合材料AL6061-AL2O3硬度和抗拉强度的影响
Pub Date : 2021-03-31 DOI: 10.20961/MEKANIKA.V20I1.48073
S. Andini, E. Surojo, T. Triyono
Metal matrix composite (MMC) are composite materials that are widely used in the industrial sector. Examples of metal matrix composites are Al6061 as matrix alloys and Al2O3 as reinforcement. In general, making Al6061-Al2O3 composites using the stir casting method. The stirring parameter in the stir casting affects the physical and mechanical properties of the composites. The physical and mechanical properties of composites can be improved by increasing the wettability of the reinforcement. This research was conducted to determine the effect of the depth of stirring and electroless coating treatment on the hardness and tensile strength of Al6061-Al2O3 composites. The process of making composites with Al2O3 reinforcing particles with 6% weight fraction mixed with aluminum alloys and 2.5% magnesium powder as a wetting agent. Variations of this study were the depth of the stirrer and electroless coating treatment. The depths of stirring used for the experiment were 30%, 45%, and 60% of the height of the fluid. The testing phases in this study were the density and porosity test, metallographic observation, hardness test, and tensile test. The most efficient variation of the mixer depth was obtained at a mixer depth of 30% of the fluid height. The highest hardness and tensile strength test results are hardness value of 72.43 HBN and tensile strength of 182.19 MPa with electroless coating reinforcement treatment
金属基复合材料(MMC)是广泛应用于工业领域的复合材料。金属基复合材料的例子是Al6061作为基体合金和Al2O3作为增强材料。一般来说,制备Al6061-Al2O3复合材料采用搅拌铸造法。搅拌铸造过程中的搅拌参数影响复合材料的物理力学性能。增强剂的润湿性可以改善复合材料的物理力学性能。研究了搅拌深度和化学涂层处理对Al6061-Al2O3复合材料硬度和抗拉强度的影响。研究了6%质量分数的Al2O3增强颗粒与铝合金、2.5%镁粉作为润湿剂混合制备复合材料的工艺。本研究的变化是搅拌深度和化学涂层处理。实验中使用的搅拌深度分别为流体高度的30%、45%和60%。本研究的测试阶段为密度和孔隙率测试、金相观察、硬度测试和拉伸测试。当混合器深度为流体高度的30%时,混合器深度的变化最为有效。经化学涂层增强处理后,硬度和抗拉强度最高,硬度值为72.43 HBN,抗拉强度为182.19 MPa
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引用次数: 0
Simulation of the Pressure Vessel Saddle Thickness Effect to Stress Distribution 压力容器鞍座厚度对应力分布影响的仿真研究
Pub Date : 2021-03-31 DOI: 10.20961/MEKANIKA.V20I1.44938
Krisdiyanto Krisdiyanto
Cylinder pressure vessel is a device that is used to process industry, power industry, oil industry, and gas industry. Structure of pressure vessel has complex design that is used to accommodate force, temperature, internal pressure loading, etc. Pressure vessel loading is supported by two saddle. Loading pressure vessel is distributed to saddle as stress. Stress distribution can be checked by finite element software. Autodesk Inventor 2019 is a software that used finite element basic. This research aims to get the effect of pressure vessel saddle width to maximum stress at pressure vessel.
钢瓶压力容器是加工工业、电力工业、石油工业、天然气工业中使用的一种设备。压力容器结构设计复杂,要适应力、温度、内压载荷等。压力容器负载由两个鞍座支撑。负载压力容器作为应力分布在鞍座上。应力分布可以通过有限元软件进行校核。Autodesk Inventor 2019是一款使用有限元基础的软件。研究了压力容器鞍座宽度对压力容器最大应力的影响。
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引用次数: 0
Surface Roughness and Fiber Angular Orientation Analysis Toward Laminated Composite Crack Propagation 层状复合材料裂纹扩展的表面粗糙度和纤维角取向分析
Pub Date : 2021-03-31 DOI: 10.20961/MEKANIKA.V20I1.48188
H. Firmansyah, Bayu Pranoto, C. Gunawan, H. Wicaksono, M. Fakhruddin
Composite is a material that consisting of two or more materials, either micro or macro, where the properties of the material differ in shape and chemical composition from the original substance. In this study, fatigue testing of fiber metal composites was carried out to determine the rate of crack propagation so that the age of the fiber metal composite specimen was known. The independent variable in this research is the angular orientation of the carbon fiber and the surface roughness of the aluminum with the dependent variable response is the bridge crack rate. The manufacture of fiber metal laminates specimens uses the Vacuum Resin Infuse (VARI) method, which uses a vacuum pump as a means to flow the resin from the reservoir to the mold. This method is used to minimize the occurrence of air bubbles trapped on the specimen which causes porosity defects which will reduce the strength of the metal laminates specimen itself. Fatigue testing is performed using the stress amplitude method. That is, the value of the load when the tensile test is one third of the tensile strength. After the fatigue test was carried out, the results were obtained on specimens with an angular orientation of 0/90 ° fibers, the crack propagation rate slowed down with a cycle value of 90000 in specimens with a surface roughness value of 2.128 µm then decreased cycles on specimens with a value of 2.887 µm, namely 11000 cycles.
复合材料是由两种或两种以上的微观或宏观材料组成的材料,其中材料的性质在形状和化学成分上与原始物质不同。本研究通过对金属纤维复合材料进行疲劳试验,确定裂纹扩展速率,从而了解金属纤维复合材料试样的年龄。本研究以碳纤维的角取向为自变量,铝的表面粗糙度为因变量,响应为桥梁裂纹率。纤维金属层压板样品的制造使用真空树脂注入(VARI)方法,该方法使用真空泵作为将树脂从储层流到模具的手段。这种方法用于减少试样上气泡的发生,气泡会导致气孔缺陷,从而降低金属层压板试样本身的强度。疲劳试验采用应力幅法进行。即拉伸试验时的载荷值为拉伸强度的三分之一。疲劳试验结果表明,在纤维角取向为0/90°的试样上,当表面粗糙度为2.128µm时,裂纹扩展速度减慢,循环次数为90000次;当表面粗糙度为2.887µm时,裂纹扩展次数减少,循环次数为11000次。
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引用次数: 0
Karakterisasi dan Laju Biodegradasi Biokomposit Serbuk Tulang Sapi/Shellac/Tepung Tapioka sebagai Material Pengisi Tulang 牛骨/虫胶/木薯粉粉的特性和生物降解速度作为骨料
Pub Date : 2020-03-30 DOI: 10.20961/mekanika.v19i1.39913
J. Triyono, Bhorin Tantomo Christiawan, Abu Masykur
Hasil RISKESDAS menyatakan kasus patah tulang di Indonesia cukup tinggi untuk setiap tahunnya akibat dari kecelakan, jatuh, dan trauma  benda tumpul. Salah satu metode penyelesaian dari patah tulang adalah dengan melakukan implan material bone filler dengan komponen dasarnya adalah hidroksiapatit. Tujuan dari penelitian ini adalah untuk  mengetahui apakah tepung tapioka dan shellac akan hilang setelah proses sintering, dan mengetahui pengaruh tepung tapioka pada pembentukan porusitas  dan degradasi pada material biokomposit BHA. Penelitian ini menggunakan metode kalsinasi untuk  menghilangkan  zat organik  pada serbuk tulang sapi, kompaksi untuk membentuk sebuah tablet biokomposit BHA/Shellac/Tapioka, dan  proses sintering  untuk menghasilkan porusitas pada tablet spesimen uji. Berdasarkan hasil analisis data uji yang dilakukan, dapat disimpulkan bahwa pengamatan SEM memperlihatkan porusitas yang terjadi pada spesimen uji. Pengamatan pola difraktogram XRD menunjukkan 2θ nilai sampel sesuai dengan pola difraktogram standar HA JCPDS 9-432. Pengamatan spektrum FTIR menunjukkan adanya tiga titik puncak utama yang berupa gugus fungsi fosfat ( ), karbonat ( ) dan hidroksil (OH-). Dari ketiga pengamatan tersebut menunjukkan bahwa kandungan tapioka dan shellac telah hilang sepenuhnya saat proses sintering  dan hanya menyisakan kandungan BHA dan semakin banyak campuran tapioka yang digunakan akan mempercepat  laju degradasi.
RISKESDAS的数据显示,由于事故、摔倒和钝力创伤,印尼每年的骨折人数都很高。断骨的解决方法之一是植入骨过滤器材料,其基本成分是羟基。这项研究的目的是确定木薯淀粉和虫胶淀粉在溶解过程后是否会丢失,并确定木薯粉对BHA生物复合材料的孔隙形成和降解的影响。这项研究使用calcalproduct的方法去除牛骨粉中的有机物质,合成了一种BHA/Shellac/木薯片的生物复合药片,以及在标本标本片上产生孔隙的合成过程。根据对测试数据的分析,可以得出结论,SEM的观察显示了测试样本的典型孔型。观察difraktogram模式显示样本值2θXRD按照标准difraktogram哈JCPDS模式9-432。FTIR光谱观测显示,磷酸盐、碳酸盐和羟基(OH- -)函数簇存在三个主要峰值。这三种观察表明,木薯淀粉和山葵的含量在融合过程中已经完全消失,只留下BHA含量,使用的木薯混合物越多,退化速度就越快。
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引用次数: 0
Pembakaran Bersama Biomassa dan Batu Bara: Pengaruh Rasio Biomassa-Batu Bara dan Excess Air
Pub Date : 2020-03-30 DOI: 10.20961/mekanika.v19i1.40039
Heru Sutarto, Tito Gusti Nurrohim, Albert Xaverio Ilyas, S. Suyitno
Pemanfaatan batu bara dan biomassa untuk menghasilkan panas dan daya semakin meningkat seiring dengan kebutuhan energi yang semakin tinggi. Cadangan batu bara Indonesia yang sebagian besarnya adalah batu bara kualitas rendah, menarik untuk diteliti bersamaan dengan pemanfaatan biomassa. Sehingga tujuan dari studi ini adalah melakukan investigasi pengaruh perbandingan udara bahan bakar suatu tungku pembakaran bersama antara biomassa dan batu bara. Penelitian dilakukan secara simulasi computer menggunakan perangkat lunak ASPEN PLUS. Hasil dari penelitian menunjukkan pemodelan termodinamika dengan ASPEN PLUS mampu menyimulasikan pembakaran bersama antara biomassa dan batu bara. Penambahan biomassa menurunkan temperatur gas pembakaran dari 900°C menjadi 400°C sehingga menurunkan kadar NOx dan SOx. Pengaruh excess air menurunkan temperatur pembakaran. Efisiensi tungku pembakaran bersama antara biomassa dan batu bara diatas 60% dan dipengaruhi oleh komposisi campuran.
随着对能源的需求不断增加,煤炭和生物燃料的利用正在增加热量和电力。印尼的煤炭储量主要是低质量的煤炭,与生物质量的利用同时进行研究很有趣。因此,这项研究的目的是研究将生物燃料和煤之间的空气燃料比较的影响。软件进行计算机模拟研究使用ASPEN PLUS。研究结果表明,与白杨加的热力学建模可以模拟生物量和煤炭之间的相互燃烧。降低温度控制在900°C的气体燃烧生物量增加成400°C水平降低NOx和红袜队。excess水降低燃烧温度的影响。熔炉的生物量和煤炭的共同燃烧效率高达60%,受到混合物的影响。
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引用次数: 2
Ferrite Magnet Effect terhadap Emisi Gas Buang Four Stroke Engine 125 CC 铁氧体磁体效应废气排放四冲程发动机125cc
Pub Date : 2020-03-30 DOI: 10.20961/mekanika.v19i1.40011
F. Y. Utama, Y. Pratama

Emisi gas buang merupakan zat/unsur dari pembakaran didalam ruang bakar yang dilepas ke udara yang ditimbulkan oleh kendaraan bermotor, sehingga dapat menimbulkan dampak terhadap lingkungan, terutama dapat menyebabkan polusi udara, lingkungan, dan perubahan iklim global. Untuk mengatasi permasalahan tersebut diperlukan cara lain agar dapat menghemat bakar yang sederhana, bahan relatif murah, dan mudah didapatkan. Salah satu caranya menggunakan ferrite magnet untuk mengurangi emisi gas buang yang dihasilkan. Metode yang digunakan dalam penelitian ini berdasarkan standar SNI 19-7118.3-2005 dengan pengukuran emisi gas buang pada kendaraan berbahan bakar bensin yang dilakukan pada kondisi idle. Namun untuk penelitian dapat juga dilakukan pengujian pada bukaan katup (throttle) yang berubah yang menggunakan metode pengujian kecepatan berubah dengan katup (throttle) terbuka penuh. Dari penelitian ini diperoleh bahwa pemasangan ferrite magnet pada kendaraan four stroke engine 125 cc dapat mempengaruhi emisi gas buang kendaraan yang dihasilkan saat menggunakan bahan bakar pertalite maupun pertamax. Kadar emisi gas buang yang didapat adalah 562 ppm vol (ferrite pertalite) untuk gas HC, 8,53% untuk gas CO (pertalite/pertamax), 10,8% untuk gas CO2  (ferrite pertamax), dan untuk gas O2 kadar emisinya sebesar 14,91% (ferrite pertalite).

废气排放是由汽车释放到空气中的燃料排放所产生的物质,因此会对环境产生影响,特别是会导致空气污染、环境和全球气候变化。解决这些问题还需要另一种方法来节省简单、相对便宜和容易获得的燃料。这是一种利用磁性铁氧体来减少其排放的方式。本研究采用的方法为标准SNI 19-7118.3但在研究中也可以对正在转动的阀门(油门)进行测试,该阀门使用一种使用油门完全打开的速度测试方法。这项研究发现,将磁铁铁氧体安装在4冲程发动机125毫升的发动机上,可能会影响汽车在使用聚氨酯和聚氨酯燃料时产生的尾气排放。排放的废气为HC的562 ppm, CO的8.53%,二氧化碳的88%,二氧化碳的排放为14.91%(石油)。
{"title":"Ferrite Magnet Effect terhadap Emisi Gas Buang Four Stroke Engine 125 CC","authors":"F. Y. Utama, Y. Pratama","doi":"10.20961/mekanika.v19i1.40011","DOIUrl":"https://doi.org/10.20961/mekanika.v19i1.40011","url":null,"abstract":"<div class=\"WordSection1\"><div class=\"WordSection1\"><p>Emisi gas buang merupakan zat/unsur dari pembakaran didalam ruang bakar yang dilepas ke udara yang ditimbulkan oleh kendaraan bermotor, sehingga dapat menimbulkan dampak terhadap lingkungan, terutama dapat menyebabkan polusi udara, lingkungan, dan perubahan iklim global. Untuk mengatasi permasalahan tersebut diperlukan cara lain agar dapat menghemat bakar yang sederhana, bahan relatif murah, dan mudah didapatkan. Salah satu caranya menggunakan <em>ferrite</em> magnet untuk mengurangi emisi gas buang yang dihasilkan. Metode yang digunakan dalam penelitian ini berdasarkan standar SNI 19-7118.3-2005 dengan pengukuran emisi gas buang pada kendaraan berbahan bakar bensin yang dilakukan pada kondisi <em>idle</em>. Namun untuk penelitian dapat juga dilakukan pengujian pada bukaan katup (<em>throttle</em>) yang berubah yang menggunakan metode pengujian kecepatan berubah dengan katup (<em>throttle</em>) terbuka penuh. Dari penelitian ini diperoleh bahwa pemasangan <em>ferrite</em> magnet pada kendaraan <em>four stroke engine</em> 125 cc dapat mempengaruhi emisi gas buang kendaraan yang dihasilkan saat menggunakan bahan bakar pertalite maupun pertamax. Kadar emisi gas buang yang didapat adalah 562 ppm vol (<em>ferrite</em> pertalite) untuk gas HC, 8,53% untuk gas CO (pertalite/pertamax), 10,8% untuk gas CO<sub>2</sub>  (<em>ferrite</em> pertamax), dan untuk gas O<sub>2</sub> kadar emisinya sebesar 14,91% (<em>ferrite</em> pertalite).</p></div></div>","PeriodicalId":356258,"journal":{"name":"Mekanika: Majalah Ilmiah Mekanika","volume":"12 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2020-03-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"130734589","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
PENGARUH VARIASI CAMPURAN OKSI-ASETILEN PADA PROSES FLAME HEATING TERHADAP SIFAT FISIS DAN MEKANIK ALUMINIUM SERI 7075
Pub Date : 2019-11-13 DOI: 10.20961/MEKANIKA.V18I2.35406
Purnadityanto Purnadityanto, T. Triyono, Nurul Muhayat
The optimum properties of aluminum can be achieved by the addition of alloy and heat treatment. An experimental study was conducted to investigate the effect of the oxy-acetylene mixture on the flame heating process on the physical and mechanical properties of aluminum 7075. Aluminum was heated to 480° C using an oxy-acetylene flame and then cooled rapidly. Then the results were compared with the specimen with flame heating + aging treatment. Variations of oxygen and acetylene mixtures were 0.75, 0.875 and 1 liter/min. The distance of the torch to the specimen's surface is 3 cm and the water flow rate is 1400 cc/min. The aging process is carried out with a temperature of 120°C for 3 hours + 165 for 1 hour. The results showed that the highest hardness value in flame heating treatment was 143,10 HVN with acetylene variation 0,875 liter/minute. The result of the impact test does not change much from the initial material toughness value, due to the average flame heating time that is not too long.
铝的最佳性能可以通过添加合金和热处理来实现。通过实验研究了氧乙炔混合物在火焰加热过程中对7075铝的物理力学性能的影响。用氧乙炔火焰将铝加热到480°C,然后迅速冷却。然后将结果与火焰加热+时效处理的试样进行比较。氧和乙炔混合物的变化量分别为0.75、0.875和1 l /min。炬距试件表面距离为3cm,水流速度为1400cc /min。时效过程在120℃下时效3小时+ 165℃下时效1小时。结果表明:火焰热处理时的最高硬度值为143,10 HVN,乙炔变化量为0.875 l /min;冲击试验的结果与最初的材料韧性值相比变化不大,这是由于平均火焰加热时间不太长。
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引用次数: 0
DIAGNOSIS KETIDAKLURUSAN (MISALIGNMENT) POROS MENGGUNAKAN METODE MULTICLASS SUPPORT VECTOR MACHINE (SVM) 基于蒙古纳坎方法的多类支持向量机诊断
Pub Date : 2019-11-13 DOI: 10.20961/mekanika.v18i2.35403
Wanto Wanto, D. Susilo
Misalignment is a condition where the centerlines of two coupled shafts do not coincide. Misalignment is the commonly fault in rotating machinery. Detection and diagnosis of shaft misalignment is crucial to achieve its optimal performance. The purpose of research is to diagnose shaft misalignment using multiclass support vector machine (SVM). The time-domain vibration signals of a shaft alignment rig with normal, parallel misalignment and angular misalignment of shaft conditions were obtained from vibration measurement signals. The accelerometer was used to measure vibration with a sampling frequency of 20 kHz at the constant speed operation of 1000 rpm. The features of median, RMS, crest factor, variance, kurtosis, shape factor, impulse factor, skewness, range, standard deviation and maximum were extracted from the vibration signal. The Principal Component Analysis (PCA) was applied for reduce the number of variables for data input to principal components with lower dimension. The multiclass SVM with One Against One (OAO) methodand linear kernel were used for classification. The results show that SVM for diagnosis of shaft misalignment show a good performance with an accuracy of 100%.
不对中是两个耦合轴的中心线不重合的情况。不对准是旋转机械中常见的故障。轴对中检测与诊断是实现轴对中最佳性能的关键。研究的目的是利用多类支持向量机(SVM)对轴向错位进行诊断。从振动测量信号中得到轴向正向、平行向和角向三种情况下的轴向校直装置的时域振动信号。加速度计测量振动,采样频率为20khz,恒速运行1000rpm。提取振动信号的中位数、均方根、波峰因子、方差、峰度、形状因子、脉冲因子、偏度、极差、标准差和最大值等特征。采用主成分分析(PCA)将数据输入的变量数量减少到低维主成分。采用多类支持向量机的一对一(OAO)方法和线性核进行分类。结果表明,支持向量机用于轴向错位诊断具有良好的性能,诊断准确率达到100%。
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引用次数: 0
ANALISIS PENGARUH INFILL OVERLAP TERHADAP KARAKTERISTIK PRODUK HASIL 3D PRINTING DENGAN MENGGUNAKAN MATERIAL POLY LACTIC ACID (PLA)
Pub Date : 2019-11-13 DOI: 10.20961/mekanika.v18i2.35408
Fajri Sri Ardion, H. Sukanto, J. Triyono

Rapid prototyping or commonly known as additive manufacturing uses metal and non-metal semi-liquid materials which are compacted layer by layer. Fused deposition modeling (FDM) is one of the methods in the additive manufacturing process that uses thermoplastic filaments (PLA and ABS). Poly Lactic Acid (PLA) or poly lactic acid is an organic plastic or bioplastic made from renewable biomass sources such as corn starch, pea starch and vegetable oils. Important factors affecting the quality of 3D Printing results are nozzle diameter, nozzle temperature, bed temperature, infill patern, infill percentage, print speed, layer thickness and infill overlap. Infill overlap is the percentage of overlapping processes of the filament during the printing process. This research was conducted to determine the effect of infill overlapon the physical and mechanical properties of 3d printing products. The infill overlapvariations used are 0%, 25%, 50%, and 75% of the nozzle diameter. 50% variation shows better quality when compared to other variations for density test, tensile test, and bending test.


快速成型或通常称为增材制造使用金属和非金属半液态材料,这些材料逐层压实。熔融沉积建模(FDM)是一种使用热塑性长丝(PLA和ABS)的增材制造方法。聚乳酸(PLA)或聚乳酸是一种有机塑料或生物塑料,由可再生生物质来源,如玉米淀粉,豌豆淀粉和植物油制成。影响3D打印结果质量的重要因素是喷嘴直径、喷嘴温度、床层温度、填充样式、填充百分比、打印速度、层厚和填充重叠。填充重叠是在印刷过程中长丝重叠过程的百分比。本研究旨在确定填充重叠对3d打印产品物理力学性能的影响。所使用的填充重叠量分别为喷嘴直径的0%、25%、50%和75%。与密度测试、拉伸测试和弯曲测试的其他变化相比,50%的变化表明质量更好。
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引用次数: 2
EXPERIMENTAL STUDY THE EFFECT ANGLE OF BLADE ON THE ELECTRICAL POWER OUTPUT OF PROPELLER PICOHYDRO TURBINE 实验研究了桨叶角度对螺旋桨水轮机输出功率的影响
Pub Date : 2019-11-13 DOI: 10.20961/mekanika.v18i2.35405
Abdullah Shalih, P. J. Widodo, D. A. Himawanto
This study aimed to analyze the effect of angle of blade on the horizontal flow to the performance of the propeller water turbine. The experiments were performed using several test parameters including the angle of blade on the variation mass flow rate of water. With potential head 2 meters and variated turbine blade angle to achieved optimal power generated.  The result showed that the variation of angle of blade with 300 angles and 11.6 l/s mass flow rate of water was the best variation to improve the performance of the propeller water turbine. The best variation can generated 32 Watt of electric power.
本文旨在分析桨叶角度对水平流动的影响对螺旋桨水轮机性能的影响。采用叶片角度等试验参数对水的质量流量变化进行了实验研究。具有2米的水头和可变的涡轮叶片角度,以达到最优的发电量。结果表明,300角的叶片角度变化和11.6 l/s的水质量流量变化是提高螺旋桨水轮机性能的最佳变化。最好的变化可以产生32瓦的电力。
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引用次数: 1
期刊
Mekanika: Majalah Ilmiah Mekanika
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