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STUDI KARAKTERISTIK KAMPAS REM KENDARAAN PENUMPANG TYPE OES (ORIGINAL EQUIPMENT SPAREPART) DAN AM (AFTER MARKET) PADA DRY DAN WET SLIDING
Pub Date : 2019-05-02 DOI: 10.20961/MEKANIKA.V18I1.35043
Rovilla Kennedy, Eko Surojo, W. W. Raharjo
Brake pad is one of the components of a motor vehicle which is served to slow or stop the rate of vehicle. The brake pad of automotive vehicle on the market is divided into three types that are an OEM (original equipment manufacturer), OES (original equipment spare parts) and AM (aftermarket). The brake pad operates under various conditions of dry or wet sliding. The majority of researchers investigated brake pad characteristic on dry sliding. Studies of wet braking behavior are rare in the tribology literature. Therefore, this research performed testing of friction characteristics of dry and wet sliding by using brake pad type OES and AM on a passenger vehicle. Each brake pad tested using the machine pin on disc tribometer type and observed using SEM. The result showed that the brake pad type OES has a good stability on testing dry sliding and wet sliding. In addition, passenger type brake pad OES has specific wear low so more durable in used. Meanwhile the results of SEM showed that the friction layer were not formed during wet sliding.
刹车片是机动车的一个部件,用于减缓或停止车辆的速度。市场上的汽车刹车片分为OEM(原始设备制造商)、OES(原始设备备件)和AM(后市场)三种类型。刹车片在干滑或湿滑的各种条件下工作。大多数研究者对干滑时刹车片的特性进行了研究。在摩擦学文献中,对湿制动行为的研究很少。因此,本研究在某乘用车上采用刹车片式OES和AM进行干滑和湿滑摩擦特性测试。每个刹车片使用机器销在盘式摩擦计上进行测试,并使用扫描电镜进行观察。结果表明,刹车片式OES在干滑和湿滑试验中均具有良好的稳定性。此外,乘用型OES刹车片具有比磨损低的特点,因此在使用中更加耐用。扫描电镜结果表明,湿滑过程中未形成摩擦层。
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引用次数: 2
Karakteristisasi dan Profil Biodegradasi Material Biokomposit Bovine Hidroksiapatit (Bha)/Ampas Kopi/Shellac Bovine (Bha)/咖啡渣/Shellac材料的特性和生物降解轮廓
Pub Date : 2018-07-19 DOI: 10.20961/MEKANIKA.V17I1.35048
T. Hidayat, J. Triyono, Abu Masykur
The incidence of fractures in Indonesia is quite high so it needs biomaterials in the field of health that is economical and environmentally friendly. Bovine bone waste can be used for grafting, repairing, replenishing or replacing bones and restoring dental tissue. The purpose of this research is to determine whether the content of the coffee grounds and shellac will disappear after the sintering process, and how the effects of coffee grounds on the porosity and degradation rate of BHA biocomposite materials. This research uses heating method of calcination and sintering. Based on the analysis of test data conducted, it was concluded that SEM EDX observation shows the presence of inorganic elements of Ca and P with high intensity and Na, Mg, O and C with low intensity. Observation of XRD diffraction pattern shows 2θ values of the sample according to the standard diffraction pattern of HA JCPDS 9-432. FTIR functional group analysis showed no major peak points other than phosphate functional groups ( ), carbonates ( ) and hydroxyl (OH-). From these three observations indicate that the content of coffee and shellac dregs has disappeared completely when the sintering process and leaving only the content of BHA and the more mixture of coffee dregs used will decrease the density value and increase the number of porus and accelerate the degradation rate.
印度尼西亚的骨折发病率相当高,因此在保健领域需要既经济又环保的生物材料。牛骨废物可用于移植、修复、补充或替换骨骼和修复牙齿组织。本研究的目的是确定咖啡渣和虫胶的含量是否会在烧结过程中消失,以及咖啡渣对BHA生物复合材料的孔隙率和降解率的影响。本研究采用煅烧和烧结的加热方法。通过对测试数据的分析,得出SEM EDX观察表明,无机元素Ca、P强度较高,Na、Mg、O、C强度较低。XRD衍射图显示样品的2θ值符合HA JCPDS 9-432的标准衍射图。FTIR官能团分析显示,除了磷酸盐官能团()、碳酸盐官能团()和羟基(OH-)外,没有主要的峰点。这三个方面的观察表明,在烧结过程中,咖啡渣和紫胶渣的含量已经完全消失,只留下BHA的含量,咖啡渣的掺量越大,密度值越低,孔隙数量越多,降解速度越快。
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引用次数: 0
Pengaruh Debit Air Pendingin pada Proses Flame Heating terhadap Sifat Fisis dan Mekanik Aluminium 7075
Pub Date : 2018-07-19 DOI: 10.20961/mekanika.v17i1.35047
G. Wicaksana, T. Triyono, Nurul Muhayat
Aluminum alloy 7075 is a combination that are consists of 5,5% Zn, 2,5% Mn, 1,5% Cu, 0,3% Cr and 0,2% Mn. Heat treatment phase is using flame heating method. There are 3 steps of dissolution in flame heating process. The first is heat treatment solution in the temperature between 450-500°C. The second is quenching phase using flow speed variation 1000; 1200 and 1400 cc/minute and the third phase is using aging which to hold the room temperature until reaching 120°C. Specimen test phase using vickers hardness test, micro structure and impact test. Flame heating treatment process in 1000 cc/minute quenching cause specimen become harder, using hardness test 93,43 VHN is achieved. With additional aging treatment, the hardness increase to 152,63 VHN and almost close 153,80 VHN raw material. The biggest Impact test value is gained from the result of flame heating without aging with cooling flow variation of 1000 cc/minute is 0,630 J/mm².
7075铝合金是由5.5% Zn、2.5% Mn、1.5% Cu、0.3% Cr和0.2% Mn组成的合金。热处理阶段是采用火焰加热的方法。在火焰加热过程中有三个溶解步骤。首先是热处理溶液的温度在450-500℃之间。第二种是淬火阶段采用转速变化1000;1200和1400cc /分钟,第三阶段是使用老化,保持室温直到达到120°C。试样试验阶段采用维氏硬度试验、显微组织试验和冲击试验。火焰热处理过程中以1000cc /min淬火使试样变硬,采用硬度试验93,达到43 VHN。再进行时效处理,硬度提高到152、63 VHN,几乎接近原料的153、80 VHN。当冷却流量变化1000cc /min时,无时效火焰加热的冲击试验值最大,为0,630 J/mm²。
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引用次数: 0
Pengaruh Solution Heat Treatment terhadap Sifat Fisis dan Mekanik Proses Pengelasan Fssw AA6063-T5 固溶热处理对 Fssw AA6063-T5 焊接工艺物理和机械性能的影响
Pub Date : 2018-07-19 DOI: 10.20961/mekanika.v17i1.35044
Ciptadi Natawiguna, Nurul Muhayat, T. Triyono
Friction stir spot welding (FSSW) of aluminum alloy AA6063-T5 will decrease the strength and hardness. Physical and mechanical properties of aluminum alloy can be improved by heat treatment. Heat treatment is affected by temperature and holding time. The heat treatment process used for this research was solution heat treatment with temperature variation 470, 500, 530 oC and holding time 1 and 2 hours. The tests included microstructure test, tensile shear test and vickers hardness test. Result of the research, it was found that Mg2Si particles were precipitated from the grain boundaries part into the aluminum matrix with the coarser size and the distance was increasing as the temperature and the holding time increases. The highest shear tensile strength of 3735,2 N was obtained from the temperature variation of 470 oC and the holding time of 1 hour. The lowest tensile shear strength of 3172,6 N was obtained from temperature variation of 530 oC and 2 hours of holding time. The highest hardness value was obtained of 470 oC variation and 1 hour was 43,7 HVN and the lowest hardness value at 530 oC variation and 2 hours of holding time was 30,1 HVN.
AA6063-T5铝合金搅拌摩擦点焊(FSSW)会降低其强度和硬度。热处理可以改善铝合金的物理力学性能。热处理受温度和保温时间的影响。本研究采用的热处理工艺为固溶热处理,温度变化为470、500、530℃,保温时间分别为1、2小时。试验包括显微组织试验、拉伸剪切试验和维氏硬度试验。研究结果发现,Mg2Si颗粒从晶界部分析出到铝基体中,晶粒尺寸越粗,且随着温度和保温时间的增加,析出距离越长。温度变化为470℃,保温时间为1 h时,抗剪强度最高,为3735,2 N。温度变化为530℃,保温时间为2 h,拉伸剪切强度最低,为3172,6 N。在470℃变化1 h时硬度值最高,为43.7 HVN; 530℃变化2 h时硬度值最低,为30.1 HVN。
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引用次数: 1
Perencanaan Sistem Elektrikal pada Apartemen Menara One Surakarta
Pub Date : 2018-07-19 DOI: 10.20961/mekanika.v17i1.35045
Ulil Albab AlFaruq, Budi Santoso, C. Apribowo
This paper presents the design of electrical system in Menara One apartment. Electrical system calculation based on PUIL 2000 method. The conductor uses 1.25 times the nominal current as a safety factor. The calculation of voltage drop based on total load, length, and area of conductor. Total load is calculated from apartment room and apartment utility load. Total load results are used to determine generator capacity and transformer. The load capacities apartment rooms are 2.2 kVA for type 1 and 3.5 kVA for type 2-6. The total of utility load is 215.8 k VA. The maximum installed room for the apartment is 982.31 kVA with voltage drop from the farthest panel to the LVMDP is 1.89%.
本文介绍了Menara One公寓电气系统的设计。基于puil2000方法的电气系统计算。导体使用1.25倍的额定电流作为安全系数。根据总负载、导线长度和导线面积计算电压降。总负荷由公寓房间和公寓公用设施负荷计算。总负荷结果用于确定发电机容量和变压器。公寓房间的负载能力为1型2.2 kVA, 2-6型3.5 kVA。总电力负荷为215.8 kVA,公寓最大安装面积为982.31 kVA,从最远面板到lvdp的电压降为1.89%。
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引用次数: 1
Pengaruh variasi kecepatan putar dan diameter tool terhadap sifat mekanik sambungan fssw aluminium alloy 5052 dan baja ss400
Pub Date : 2018-07-19 DOI: 10.20961/MEKANIKA.V17I1.35046
Wahid Ramadhan, Nurul Muhayat, T. Triyono
Friction stir spot welding (FSSW) is a development from solid state welding to jointa different materials (dissimilar). Dissimilar FSSW is widely used in the automotive industry due to the advantages of joining these two materials with weight savings while exploiting the best strength. This research aims to know the effect of welding parameters of rotation speed and tool diameter on mechanical properties on dissimilar FSSW aluminum alloy 5052 and SS400 steel. Variations in rotational speed used is 800, 1250, 1600, 2000 rpm and tool diameter 10, 12, 14 mm. Plunge depth and dwell time in this research were made uniform. This research used a lap joint configuration with aluminum plate placed on the top and steel plate placed on the bottom. Physical characteristics were analyzed through observation of macro and microstructures, while mechanical characteristics through vickers hardness testing and shear tensile testing. The results indicate that the diameter of 10 mm tool and 1600 rpm rotation speed produce the highest tensile shear load value of 2.4 kN with interface fracture.
搅拌摩擦点焊(FSSW)是由固态焊接发展到不同材料(异种材料)的焊接。由于将这两种材料结合在一起具有减轻重量的同时又具有最佳强度的优点,因此在汽车工业中得到了广泛的应用。本研究旨在了解转速和刀具直径焊接参数对不同FSSW铝合金5052和SS400钢力学性能的影响。使用的转速变化为800,1250,1600,2000 rpm和工具直径10,12,14 mm。在此研究中,沉降深度和停留时间是均匀的。本研究采用顶部放置铝板,底部放置钢板的搭接结构。通过观察宏观组织和微观组织分析其物理特性,通过维氏硬度测试和剪切拉伸测试分析其力学特性。结果表明:当刀具直径为10 mm,转速为1600 rpm时,最大拉伸剪切载荷值为2.4 kN,界面断裂;
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引用次数: 0
Studi eksperimental pengaturan waktu pengapian pada mesin 4 langkah 1 silinder berbahan bakar E25 研究E25燃料汽缸4步1点火时间
Pub Date : 2017-09-16 DOI: 10.14710/ROTASI.19.3.165-171
Arjuna Aji
The use of ethanol as a mixture of premium is for reducing dependency to the primuim, considering that premium is not renewable. The goal of the ethanol addition in a fuel is to increase the octane number. However the heating value of the ethanol is lower then premium, so it will decrease the performance of the SI engine. The study aimed for increasing the performance of SI engine using E25 as mixture of premium-ethanol. The performance of engine was measured by engine test bed on chassis. Change load method is used in the experiment. The experiments result is advancing the time of ignition at 4 degree that can improve the engine performance. The result of changes load use E25 fuel with advanced time of ignition at 4 degree can increase engine performance as torque, power, bmep, efficiency thermal and bsfc were decrease.
考虑到汽油是不可再生的,使用乙醇作为汽油的混合物是为了减少对汽油的依赖。在燃料中加入乙醇的目的是提高辛烷值。然而,乙醇的热值低于溢价,因此会降低SI发动机的性能。本研究以E25作为优质乙醇的混合燃料,旨在提高内燃机的性能。采用发动机底盘试验台对发动机性能进行了测试。实验采用变负荷法。实验结果表明,将点火时间提前了4度,提高了发动机的性能。结果表明,采用提前4度点火的E25燃油,可使发动机的扭矩、功率、bmep、效率热和bsfc降低,从而提高发动机的性能。
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引用次数: 5
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Mekanika: Majalah Ilmiah Mekanika
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