Aim: The present study aimed to evaluate the impact of thermocycling on three different orthodontic clear aligner materials shear strength.
Materials and methods: A total of 60 samples, i.e., 20 samples from each of the clear aligner materials, were prepared. Group A: Duran, group B: EasyDu, group C: Zendura. A 3D-printed mold and BIOSTAR were used in a thermoforming procedure to create the samples. By exposing the samples to thermocycling, the aging process was replicated. Clear aligners were subjected to 14 thermal cycles per day; each aligner process was carried out for a duration of two weeks. A universal testing machine was used to measure the shear strengths of the samples at baseline and after 14 days. Data was recorded and statistically analyzed.
Results: At baseline, the mean shear strength of the Duran material group was 10.06 ± 1.34, the EasyDu material group was 9.98 ± 2.24, and the Zendura material group was 10.02 ± 1.62. And no significant difference was obtained between these three different clear aligner materials. After thermocycling, the mean shear strength was slightly reduced in the Duran material group, i.e., 8.36 ± 0.42, followed by the Zendura material group was 6.28 ± 0.76, and the EasyDu material group was 5.08 ± 1.26. A significant difference was obtained between these three different clear aligner materials.
Conclusion: In conclusion, the Duran clear aligner material group showed significantly superior shear strength after thermocycling compared to Zendura material and the EasyDu clear aligner material group.
Clinical significance: In orthodontic therapy, the aligner is becoming a preferred esthetic substitute for fixed labial braces all around the world. It is essential to use the best aligner material available to provide consistent pressures for tooth displacement. The overall effectiveness of therapy may be impacted by the loss of certain qualities brought on by processes like manufacture and intraoral use. How to cite this article: Ray S, Vannala V, Sam G, et al. Evaluation of the Impact of Thermocycling on Different Orthodontic Clear Aligner Materials Shear Strength: An In Vitro Study. J Contemp Dent Pract 2025;26(9):868-871.
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