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The possibility of using various types of belt conveyors, with the cyclic-flow technology of deep open pits 采用各种类型带式输送机的可能性,配合深露天矿循环流动技术
Q4 Engineering Pub Date : 2023-08-25 DOI: 10.30686/1609-9192-2023-4-117-122
V.I. Galkin, E.E. Sheshko
The deepening of open pits wich takes place nowdays leads to a deterioration in the operating conditions of mining and transport equipment in the system of cyclic technology with the use of autotransport, which leads to the inevitability of the introduction of cyclic flow technology with the use of lifting belt conveyors, both traditional and special. In this regard, there is a need to assess the possibilities of their use in specific operating conditions. The technical analysis of lifting systems was performed with the use of traditional belt conveyors in the conditions of Lebedinsky, Mikhailovsky MPK, Karelian Okatysh JSC, as well as sandwich belt high angle conveyors, tubular belts with a special chevron belt, and RopeCon type conveyors. It has been established that for open pits with a productivity above 20 million tons/year, the most promising is sandwich belt high angle conveyor, and for open pits with low productivity, up to 10 million tons/year – tubular high angle conveyors.
目前露天采场的不断加深,导致了自动运输循环工艺系统中采矿运输设备作业条件的恶化,使得采用传统的和特殊的提升带式输送机循环工艺成为必然。在这方面,有必要评估它们在具体操作条件下使用的可能性。在Lebedinsky, Mikhailovsky MPK, Karelian Okatysh JSC的条件下,使用传统带式输送机进行提升系统的技术分析,以及夹层带高角度输送机,带特殊v形带的管状带和RopeCon型输送机。已经确定,对于产能2000万吨/年以上的露天矿,最有前途的是夹心带式高角度输送机,对于产能较低的露天矿,可达1000万吨/年的是管状高角度输送机。
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引用次数: 0
Expert assessment of opportunities for innovative transformation in a region where mining is the predominant industry 专家评估在一个以采矿为主导产业的地区进行创新转型的机会
Q4 Engineering Pub Date : 2023-08-25 DOI: 10.30686/1609-9192-2023-4-124-129
Kh.B. Badarchi, G.F. Balakina
The purpose of the study is to identify the main characteristics of innovation processes in a region where products of the mining sector prevail in the gross product structure, as well as to identify the factors contributing to implementation of innovations and the relationship between the innovation processes and the social and cultural context of the regional development. With the aim of assessing the opportunities for introducing technical innovations in the working practice, the authors conducted an expert survey in June–July 2023 in which top managers and specialists of the leading mining enterprises, business associations and authorities of the region acted as experts. Recommendations for improving innovation practices have been developed based on generalization of the survey data as part of the statistical analysis of general regularities in dynamics of the innovation processes in economies of the developed countries and the Russian Federation. A conclusion is made about the need to develop a state policy to support innovation by strengthening co-operation between mining companies and mediumsized businesses in the region.
这项研究的目的是确定一个区域的创新过程的主要特征,在该区域,采矿部门的产品在生产总值结构中占主导地位,并确定有助于实施创新的因素以及创新过程与区域发展的社会和文化背景之间的关系。为了评估在工作实践中引入技术创新的机会,作者于2023年6月至7月进行了一项专家调查,该调查由该地区主要矿业企业、商业协会和当局的高级管理人员和专家担任专家。改进创新做法的建议是根据对调查数据的概括,作为对发达国家和俄罗斯联邦经济中创新过程动态的一般规律进行统计分析的一部分而拟订的。结论是需要制定一项国家政策,通过加强该地区矿业公司与中型企业之间的合作来支持创新。
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引用次数: 0
Assessment of water-based compositions efficiency for cooling place of lignite spontaneous combustion in strip mines 露天矿褐煤自燃冷却处水基组合物效率评价
Q4 Engineering Pub Date : 2023-08-25 DOI: 10.30686/1609-9192-2023-4-89-94
V.A. Portola, O.I. Cherskikh, S.I. Protasov, E.A. Seregin, I.A. Shvakov
Places of spontaneous coal combustion cause significant economic losses to the mining operations due to coal losses and accident elimination costs, while toxic gases and high temperatures threaten the health and life of employees. Coal cooling is a necessary condition to eradicate spontaneous fire seats. The most effective way to eliminate spontaneous fires is excavation of heated coal. Coal cooling can take place due to heat exchange with the atmosphere or the supplied refrigerants. The performed studies have shown that air-cooled lignite shows increased oxygen sorption capacity. As the initial temperature of the coal goes up, the activity of cooled coal increases. Thus, if natural coal was characterized with the oxygen sorption rate constant of 0.1348 ml/(g∙h), the coal cooled down upon heating up to 50°C already showed 0.2191 ml/(g∙h), while with coal being heated up to 100°C this parameter went up to 0.3153 ml/(g∙h). The latent time of spontaneous combustion of air-cooled lignite significantly decreases with the increasing heating temperature (2-3 times) due to lignite activation and reduction in its moisture content, which increases the danger of recurrent spontaneous firing. The use of water and water-based compositions for lignite cooling significantly reduces the coal's oxygen sorption rate constant and increases the latent time of spontaneous combustion. Calcium chloride proved to be the most effective means for cooling lignite among the investigated water-based compositions, while liquid glass (sodium silicate) had the least effect. Air cooling of coal leads to intensified emission of carbon monoxide, while cooling with water and water-based compositions reduces the release of this hazardous gas by several times.
煤炭自燃场所的煤炭损失和事故消除费用给矿山作业造成重大经济损失,有毒气体和高温威胁着职工的健康和生命安全。煤冷却是消除自燃座位的必要条件。消除自燃最有效的方法是采掘受热煤。煤的冷却可以通过与大气或供应的制冷剂进行热交换来实现。研究表明,风冷褐煤的吸氧能力增强。随着煤的初始温度升高,冷却后的煤的活性增加。因此,如果天然煤的吸氧速率常数为0.1348 ml/(g∙h),则加热至50℃冷却后的煤的吸氧速率常数为0.2191 ml/(g∙h),而加热至100℃时,吸氧速率常数为0.3153 ml/(g∙h)。随着加热温度的升高(2 ~ 3倍),由于褐煤的活化和含水率的降低,风冷式褐煤的自燃潜伏时间明显缩短,增加了反复自燃的危险性。使用水和水基组合物对褐煤进行冷却,显著降低了煤的吸氧速率常数,增加了自燃的潜伏时间。在所研究的水基组合物中,氯化钙被证明是冷却褐煤最有效的手段,而液体玻璃(硅酸钠)的效果最差。煤的空气冷却导致一氧化碳的排放加剧,而用水和水基组合物冷却可以将这种有害气体的释放减少几倍。
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引用次数: 0
Justification of applicability of the mosaic pillar system in the ore-free blocks in mining of lode gold deposits 镶嵌矿柱系统在无矿块体矿脉金矿开采中的适用性论证
Q4 Engineering Pub Date : 2023-07-01 DOI: 10.30686/1609-9192-2023-3-108-114
D.N. Ermoshkin, K.Z. Kurmanaliev, V.A. Mansurov, V.I. Mezhelovsky, E.A. Babkin
The paper discusses the formation of self-similar, hierarchically scaled, fractal properties of ore and ore-free subsystems of blocks within the mineralized zone. It is planned to identify the ore-free invariant blocks to create pillars within the extended producing block boundaries with the size of up to 160 m along the strike and up to 120 m down the dip of the thin veins, for mechanized layer-wise mining from sublevel strikes. Subsystems of the ore and ore-free blocks have similar fractal dimensions and degree of hierarchy, which is close to the coefficient of 2. Application of the method to leave the ore-free intervals as pillars considerably reduces the specific operational costs from 28-34 USD/ton of ore to 16,64 USD/ton due to cutting costs of drilling and blasting operations of the pillar volume (up to 14%) as well as for the mine preparation and stoping operations. The method of leaving pillars in the ore-free intervals makes it possible (1) to abandon the practice of rock and consolidating stowing while cutting the specific costs down to 5.18 USD/ton of ore; (2) to control the rock pressure while mining lode bodies in the vertical extent with cascades up to 120 m and the expected mineralization mining depth of up to 1000 m; (3) to enhance the produced ore grades from 14% to 25% by minimizing the primary dilution from the ore-free intervals.
讨论了矿化带内矿石和块体无矿子系统自相似、分层尺度、分形性质的形成。计划确定无矿不变区块,在扩展的生产区块边界内创建矿柱,沿走向的尺寸可达160米,沿细矿脉倾斜的尺寸可达120米,用于分段走向的机械化分层开采。含矿块体和无矿块体各子系统分形维数和层次度相近,均接近于2。采用无矿区间作为矿柱的方法,由于矿柱体积的钻孔和爆破作业成本(高达14%)以及矿山准备和回采作业成本的降低,大大降低了具体作业成本,从28-34美元/吨矿石降至16.64美元/吨。在无矿区间留柱的方法,可以(1)摒弃岩石固结堆砌的做法,将比成本降至5.18美元/吨矿石;(2)控制矿体开采时的岩压,在垂直范围内,级联达120 m,预计矿化开采深度可达1000 m;(3)通过减少无矿层段的初级贫化,将产出矿石品位从14%提高到25%。
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引用次数: 0
Trends in digitalization of production processes in mining 矿业生产过程数字化的趋势
Q4 Engineering Pub Date : 2023-07-01 DOI: 10.30686/1609-9192-2023-3-134-137
A.M. Balashov
In order to reduce the lag in labor productivity, competitiveness and other indicators compared to the developed countries of the world, Russia today pays considerable attention to the state support for the development of digital technologies and digitalization of the production processes. Digital technologies are now increasingly penetrating into traditional industries, contributing to a more optimal use of resources and increasing the efficiency of business processes. The article discusses the issues of digitalization of production processes in mining operations. Introduction of advanced digital and information technologies into the work system of mining enterprises ensures the transition to continuous monitoring of their production processes, improves the level of safety in mining operations, promotes more optimal use of resources and increases competitiveness of the companies. All of this makes significant changes in the working methods and management processes of the companies, while creating favourable conditions for introduction of innovations.
为了减少劳动生产率、竞争力等指标与世界发达国家相比的滞后,今天的俄罗斯非常重视国家对数字技术发展和生产过程数字化的支持。数字技术正日益渗透到传统行业,有助于更优化地利用资源,提高业务流程的效率。本文对矿山生产过程的数字化问题进行了探讨。将先进的数字和信息技术引入矿山企业的工作系统,保证了向生产过程的持续监控过渡,提高了采矿作业的安全水平,促进了资源的更优化利用,提高了企业的竞争力。所有这些都使公司的工作方法和管理流程发生了重大变化,同时为引进创新创造了有利条件。
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引用次数: 0
Experience in the development of magnetic gravity separation at enterprises in Russia and CIS countries to improve the quality of iron ore raw materials 在俄罗斯和独联体国家企业开展重磁选,提高铁矿石原料质量的经验
Q4 Engineering Pub Date : 2023-07-01 DOI: 10.30686/1609-9192-2023-3-122-128
A.S. Opalev, A.A. Cherezov
The paper analyzes the tasks of producing high-quality iron ore concentrates suitable for nonblast-furnace metallurgy and the challenges of processing magnetite ores with the current technological level of dressing equipment and technologies. One of the best methods to improve the quality and the grade of iron ore raw materials is the use of magnetic gravity separation in the technological process, which allows selective separation of the liberated magnetite particles from their aggregates in processing of undersize products of fine vibrating screening. This trend is implemented in the innovative magnetite ore processing technology that uses the principle of the staged output of finished concentrate. The technology makes it possible to produce a high-quality concentrate after the first grinding stage. The magnetic gravity separation has undergone industrial validation, has proven its efficiency in practice, and has become widespread at mining and processing plants not only in Russia, but also in the CIS countries. Over 180 MGS-2.0 magnetic gravity separators produced by Russian manufacturers have already been or are being implemented at various Russian and CIS companies. Industrial separators are equipped with modern automation systems providing high technological separation performance, have no rotating parts and are simple in design. The authors continue R&D works on creation of automated control systems for the magnetic gravity separation process based on designing digital models adapted for introduction into the plant’s automated process control systems.
分析了在现有选矿设备和工艺技术水平下,生产适合于非高炉冶炼的优质铁矿精矿的任务和磁铁矿选矿面临的挑战。提高铁矿石原料质量和品位的最佳方法之一是在工艺过程中采用磁选重选,使振动筛细粒度产品加工过程中释放出的磁铁矿颗粒与其团聚体进行选择性分离。这一趋势在利用成品精矿分级输出原理的创新磁铁矿选矿技术中得到了实现。该技术可以在第一次磨矿后生产出高质量的精矿。重磁选已经过工业验证,在实践中证明了其有效性,并在俄罗斯和独联体国家的矿山和加工厂得到广泛应用。俄罗斯制造商生产的180多台MGS-2.0磁选机已经或正在各俄罗斯和独联体公司实施。工业分离机配备了现代化的自动化系统,具有高技术分离性能,没有旋转部件,设计简单。作者继续进行研发工作,在设计适合引入工厂自动化过程控制系统的数字模型的基础上,为磁力重力分离过程创建自动控制系统。
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引用次数: 0
China in Global Mining Industry 全球矿业中的中国
Q4 Engineering Pub Date : 2023-07-01 DOI: 10.30686/1609-9192-2023-3-78-87
V.B. Kondratiev
As the second largest economy in the world, China plays an important role in the global mineral resources sector. China's mineral resources are vast and different, and the country is now the world's leading producer of a number of important metals and minerals. Mining has been key factor in China's economic growth and has contributed to the country's rapid development over the past three decades. The industry has played an important role in the country's industrialization process, providing raw materials for the growing demand for resources. China has actively pursued overseas projects with government support, encouraging companies to expand their operations abroad. China is now playing an increasingly important role in the global mining industry, investing in mineral deposits in many countries around the world. With more and more international mergers and acquisitions, Chinese companies have begun to apply Western technologies and management to their domestic and overseas exploration and mining projects more consistently. China’s industrial sector accounts for about 40% of the gross domestic product, which is significantly higher than the percentage for other major economies in the world. The large and growing industrial base is helping keep downstream demand strong and supporting the mineral industry’s move to expand. It also contributes to increased foreign capital investment, exports, and employment, all of which are the key factors in socioeconomic development. In other words, the mineral industry primary purpose is to offer energy resources, metallic materials, and non-metallic minerals for the development of other industries, and extensive and multi-level direct and indirect links with other industries in the country. China's mining industry has also become a crucial factor in the development of the global economy, as using innovative technologies the country effectively mines minerals such as tantalum, niobium, lithium, rare earth elements, scandium, germanium, gallium, indium, rhenium, tellurium and arsenic, which are scarce in the USA, Europe and other Western countries.
作为世界第二大经济体,中国在全球矿产资源领域发挥着重要作用。中国的矿产资源丰富多样,在许多重要的金属和矿产方面,中国现在是世界领先的生产国。矿业一直是中国经济增长的关键因素,并在过去三十年中为中国的快速发展做出了贡献。该行业在国家的工业化进程中发挥了重要作用,为日益增长的资源需求提供了原材料。中国积极推进政府支持的海外项目,鼓励企业扩大海外业务。中国现在在全球采矿业中扮演着越来越重要的角色,在世界上许多国家投资矿藏。随着越来越多的国际并购,中国企业开始更加一致地将西方的技术和管理应用到国内和海外的勘探和采矿项目中。中国工业占国内生产总值的比重约为40%,明显高于世界主要经济体。庞大且不断增长的工业基础有助于保持下游需求强劲,并支持矿产行业的扩张。它还有助于增加外国资本投资、出口和就业,所有这些都是社会经济发展的关键因素。换言之,矿产工业的主要目的是为其他工业的发展提供能源资源、金属材料和非金属矿物,并与全国其他工业建立广泛、多层次的直接和间接联系。中国的采矿业也成为全球经济发展的关键因素,因为中国利用创新技术有效地开采了钽、铌、锂、稀土元素、钪、锗、镓、铟、铼、碲、砷等在美国、欧洲等西方国家稀缺的矿物。
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引用次数: 0
Designing of a method to assess the impact of infrastructure factors on financialand economic indicators of mineral resource development 设计一种评价基础设施因素对矿产资源开发财政经济指标影响的方法
Q4 Engineering Pub Date : 2023-07-01 DOI: 10.30686/1609-9192-2023-3-138-142
N.D. Kharitonov
The article is a study dedicated to the development of a method for evaluating the impact of infrastructure on financial performance for mineral resource development. The author of the article justifies the need for the development of a new method that will allow for a more accurate assessment of the impact of infrastructure on financial and economic indicators of mineral resource development. The article discusses the main components of the method, such as infrastructure analysis and determining the relationship between financial indicators and infrastructure features. As a result of the study, coefficients were developed and taken into account for evaluating mineral deposits, such as water supply, transportation infrastructure, social infrastructure, and energy supply of nearby areas. One of the main advantages of the developed method is its practical applicability. It can be used both at the planning stage and during the implementation of projects in the field of mineral resource development. The evaluation results can help make decisions on optimizing infrastructure and improving project financial indicators. The research results are of interest to specialists in the field of geology, economics, and natural resource management.
本文是一项研究,致力于开发一种评估基础设施对矿产资源开发财务绩效影响的方法。这篇文章的作者认为有必要发展一种新的方法,以便能够更准确地评估基础设施对矿物资源开发的财政和经济指标的影响。本文讨论了该方法的主要组成部分,如基础设施分析和确定财务指标与基础设施特征之间的关系。研究的结果是,制定并考虑到附近地区的供水、交通基础设施、社会基础设施和能源供应等矿藏的评价系数。该方法的主要优点之一是实用性强。它既可以在规划阶段使用,也可以在矿物资源开发领域的项目执行期间使用。评价结果可以为优化基础设施和改善项目财务指标提供决策依据。研究结果引起了地质学、经济学和自然资源管理领域专家的兴趣。
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引用次数: 0
Impact of static loading from mining equipment on the bench stability in hard rocks 采矿设备静载荷对硬岩中台阶稳定性的影响
Q4 Engineering Pub Date : 2023-07-01 DOI: 10.30686/1609-9192-2023-3-116-121
A.S. Kalyuzhny
Most of the enterprises applying open-pit mining method at deposits face challenges of pit wall steepening when approaching the pit wall to the final position or reducing productivity. The main task when increasing the angle of pit slope is to determine its stability. One of the ways to steepen the open-pit wall is to increase the slope angle of benches composing the open-pit wall. The bench stability is primarily determined by its physical properties and structural uncertainty. The higher the strength properties of rocks, the steeper the slope angle formed in these rocks can be. The "Rules of stability..." provide for the possible accounting the loads from mining equipment when assessing the stability, but this possibility is provided for the calculation of bench stability of open-pits and cuts, formed by semi-hard and dispersed rocks, dumps formed from clay or semi-hard rocks and (or) from a mixture of clay and hard rocks. At the same time, it is of interest to assess the impact of static loading from the located mining transport equipment in a stationary state on the stability of the benches located in hard rocks. It is shown that the load from the track dozer scraping the berms has an impact of no more than 6-7% for a distance of about 15 m from the top crest of a 30-meter long bench with a slope angle of 80° to the edge of the track, which is generally insignificant for maintaining bench stability. The minimum value of the safety factor of the bench with the load from the BELAZ-75306 mining dump truck is at a distance of 8 to 10 m from the top crest to the edge of the wheel. That is, at this distance the mining dump truck has the maximum impact. At 30 m distance from the bench’s top crest, mining dump truck has no impact on the bench stability. The maximum impact of the dump truck on the stability is 22 to 25%.
在矿床中采用露天开采方法的企业,大多面临着在接近最终位置时井壁变陡或产能下降的挑战。增加基坑边坡角度的主要任务是确定基坑边坡的稳定性。增加构成露天矿壁的台阶的坡度角是使露天矿壁变陡的方法之一。台架稳定性主要由其物理性质和结构不确定性决定。岩石的强度特性越高,其形成的坡角就越陡。“稳定性规则……”规定了在评估稳定性时可能考虑采矿设备的载荷,但这种可能性用于计算露天坑和切割的台阶稳定性,由半硬和分散的岩石形成,由粘土或半硬岩石形成的排土场和(或)由粘土和硬岩石的混合物形成。同时,研究在固定状态下的采矿运输设备的静载荷对位于坚硬岩石中的井架的稳定性的影响也是有意义的。结果表明,在30米长、坡度为80°的台架顶峰至轨道边缘约15 m范围内,轨道推土机刮擦护堤荷载的影响不超过6-7%,对台架稳定性的影响一般不显著。受BELAZ-75306矿用自卸车载荷的工作台,其安全系数的最小值出现在从顶峰到车轮边缘8 ~ 10 m处。也就是说,在这个距离上,矿用自卸车的冲击力最大。在距工作台顶峰30 m处,矿用自卸车对工作台稳定性无影响。自卸车对稳定性的最大影响为22 ~ 25%。
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引用次数: 0
Monitoring the loss and integrity of the excavator bucket teeth based on computer vision methods 基于计算机视觉方法的挖掘机斗齿损耗与完整性监测
Q4 Engineering Pub Date : 2023-07-01 DOI: 10.30686/1609-9192-2023-3-48-49
D.V. Zhabin, M.A. Makeyev, D.A. Klebanov
he article describes the problem of monitoring the integrity and condition of the teeth of mining excavators based on computer vision. IN the article defined the possible evaluation of computer vision algorithms that can be applied to solve this problem. In the article presented the architecture of the software and hardware for the implementation of this class of systems.
本文介绍了基于计算机视觉的矿用挖掘机齿体完整性和状态监测问题。本文定义了可用于解决这一问题的可能的计算机视觉评估算法。文中给出了实现这类系统的软硬件体系结构。
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引用次数: 0
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Gornaya Promyshlennost
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