Chitosan-functionalized gold nanoparticles (Au@CS NPs) are promising anticancer drugs because of their biocompatibility, cytotoxicity, and immunomodulatory properties. However, most traditional synthetic pathways rely on toxic reagents, which significantly limit their biomedical application. This study reports the single-step aqueous-phase synthesis of Au@CS NPs via plasma-liquid interactions using a non-thermal plasma jet at atmospheric pressure. The 3% hydrogen-mixed argon plasma feed gas facilitated the simultaneous reduction of gold ions and the oxidation of chitosan by plasma-generated electrons, hydrogen atoms, and reactive oxygen and nitrogen species. Thus, the prepared Au@CS NPs exhibited extensive cytotoxicity against lung adenocarcinoma (A549) and colorectal cancer (HT-29) cells, with negligible toxicity against normal lung fibroblasts (MRC-5). They also effectively induced immunogenic cell death, as indicated by the release of damage-associated molecular patterns such as calreticulin (CRT) and high-mobility group protein B1 (HMGB1). Cellular uptake was confirmed to ensure effective internalization in cancer cells, thus opening doors for application in targeted drug delivery. This green synthesis route not only removes hazardous redox chemical reagents but also enhances the therapeutic efficacy of Au@CS NPs. This dual action, combining direct cytotoxicity with immune activation, makes Au@CS NPs promising candidates for cancer immunotherapy and nanomedicine applications.
{"title":"Non-thermal plasma-mediated green synthesis of chitosan-functionalized gold nanoparticles for enhanced cancer immunogenicity","authors":"Tirtha Raj Acharya , Manorma Negi , Paritosh Patel , Prajwal Lamichhane , Taewan Kim , Eunbi Shim , Sandhya Gautam , Linh Nhat Nguyen , Rizwan Wahab , Neha Kaushik , Eun Ha Choi , Nagendra Kumar Kaushik","doi":"10.1016/j.jiec.2025.06.029","DOIUrl":"10.1016/j.jiec.2025.06.029","url":null,"abstract":"<div><div>Chitosan-functionalized gold nanoparticles (Au@CS NPs) are promising anticancer drugs because of their biocompatibility, cytotoxicity, and immunomodulatory properties. However, most traditional synthetic pathways rely on toxic reagents, which significantly limit their biomedical application. This study reports the single-step aqueous-phase synthesis of Au@CS NPs via plasma-liquid interactions using a non-thermal plasma jet at atmospheric pressure. The 3% hydrogen-mixed argon plasma feed gas facilitated the simultaneous reduction of gold ions and the oxidation of chitosan by plasma-generated electrons, hydrogen atoms, and reactive oxygen and nitrogen species. Thus, the prepared Au@CS NPs exhibited extensive cytotoxicity against lung adenocarcinoma (A549) and colorectal cancer (HT-29) cells, with negligible toxicity against normal lung fibroblasts (MRC-5). They also effectively induced immunogenic cell death, as indicated by the release of damage-associated molecular patterns such as calreticulin (CRT) and high-mobility group protein B1 (HMGB1). Cellular uptake was confirmed to ensure effective internalization in cancer cells, thus opening doors for application in targeted drug delivery. This green synthesis route not only removes hazardous redox chemical reagents but also enhances the therapeutic efficacy of Au@CS NPs. This dual action, combining direct cytotoxicity with immune activation, makes Au@CS NPs promising candidates for cancer immunotherapy and nanomedicine applications.</div></div>","PeriodicalId":363,"journal":{"name":"Journal of Industrial and Engineering Chemistry","volume":"153 ","pages":"Pages 665-679"},"PeriodicalIF":5.9,"publicationDate":"2025-06-16","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145705223","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-06-14DOI: 10.1016/j.jiec.2025.06.028
Min Qin , Zihan Zhu , Yuhan Liu , Nan Ye , Yihang Chen , Shijian Zhang , Xidi Lyu , Jihui Leng , Kexi Liao
Corrosion inhibitors are widely used to protect oil and gas pipelines from CO2-induced corrosion. Understanding the film-forming behavior of inhibitors under realistic flow conditions is crucial for optimizing their performance. This study investigates the film-forming mechanism and corrosion inhibition efficiency of imidazoline quaternary ammonium salt (IQAS) in a CO2-saturated 3 % NaCl solution at 50℃, simulating pipeline flow conditions. A custom-designed multiphase flow loop system was employed, complemented by electrochemical tests, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), 3D microscopy, and molecular dynamics simulations. Results reveal that IQAS inhibits corrosion through a synergistic mechanism involving cathodic physical adsorption and chemisorption via complexation. The inhibition efficiency initially increases with flow velocity, peaking at 80.92 % at 0.2 m/s, but decreases at higher velocities due to accelerated desorption. SEM and EDS analyses demonstrate that flow velocity significantly impacts mass transfer and film stability. At velocities below 0.5 m/s, diffusion-dominated mass transfer promotes uniform film formation, whereas velocities above 0.5 m/s lead to film disruption and localized pitting. These findings provide critical insights into optimizing corrosion inhibitor performance under dynamic flow conditions.
{"title":"The relationship between adsorption-desorption and inhibition efficiency of imidazoline quaternary ammonium salt under flow","authors":"Min Qin , Zihan Zhu , Yuhan Liu , Nan Ye , Yihang Chen , Shijian Zhang , Xidi Lyu , Jihui Leng , Kexi Liao","doi":"10.1016/j.jiec.2025.06.028","DOIUrl":"10.1016/j.jiec.2025.06.028","url":null,"abstract":"<div><div><span><span>Corrosion inhibitors are widely used to protect oil and </span>gas pipelines from CO</span><sub>2</sub><span>-induced corrosion. Understanding the film-forming behavior of inhibitors under realistic flow conditions is crucial for optimizing their performance. This study investigates the film-forming mechanism and corrosion inhibition efficiency of imidazoline quaternary ammonium salt (IQAS) in a CO</span><sub>2</sub><span><span><span>-saturated 3 % NaCl solution at 50℃, simulating pipeline flow conditions. A custom-designed multiphase flow </span>loop system was employed, complemented by electrochemical tests, scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), 3D microscopy, and molecular dynamics simulations. Results reveal that IQAS inhibits corrosion through a synergistic mechanism involving cathodic physical adsorption and </span>chemisorption<span> via complexation. The inhibition efficiency initially increases with flow velocity, peaking at 80.92 % at 0.2 m/s, but decreases at higher velocities due to accelerated desorption. SEM and EDS analyses demonstrate that flow velocity significantly impacts mass transfer and film stability. At velocities below 0.5 m/s, diffusion-dominated mass transfer promotes uniform film formation, whereas velocities above 0.5 m/s lead to film disruption and localized pitting. These findings provide critical insights into optimizing corrosion inhibitor performance under dynamic flow conditions.</span></span></div></div>","PeriodicalId":363,"journal":{"name":"Journal of Industrial and Engineering Chemistry","volume":"153 ","pages":"Pages 653-664"},"PeriodicalIF":5.9,"publicationDate":"2025-06-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145705217","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
This study presents a novel approach for demulsification and dehydration of hydraulic lubricant oils by using a natural and renewable material: cellulose hydrogel. Designed to meet industrial requirements, the system features a compact bed with radial oil distribution. Process kinetics, sorption mechanisms, impact of hydrogel quantity, and material reusability were analyzed in batch systems. Effects of temperature (from 25 to 45 °C) and flow rate (from 1 to 2 L.d-1) were evaluated under continuous flow using a 22 factorial design. Results showed that cellulose hydrogel significantly demulsifies and dehydrates the oil, reducing turbidity from haze 6 to haze 1 and removing up to 80 % of the initial water content. Increasing hydrogel mass decreased water removal time without affecting equilibrium efficiency. Regeneration tests indicated that hydrogel effectiveness is maintained for at least 5 cycles. A 24-hour continuous oil flow treatment confirmed the prolonged system usability. Oil properties before and after the hydrogel treatment were maintained, ensuring suitability for industrial applications. This work marks a novel contribution to oil purification technologies by compellingly demonstrating the potential of cellulose hydrogel as a green, efficient, and reusable desiccant material.
{"title":"Cellulose hydrogels as effective desiccants for water-contaminated hydraulic lubricant oil","authors":"Bianca Ramos Estevam , Karina Mayumi Tsuruta , Mechelangelo Viana Mancuzo , Aldemir Aparecido Cavallini Junior , Ângela Maria Moraes , Leonardo Vasconcelos Fregolente","doi":"10.1016/j.jiec.2025.06.025","DOIUrl":"10.1016/j.jiec.2025.06.025","url":null,"abstract":"<div><div>This study presents a novel approach for demulsification and dehydration of hydraulic lubricant oils by using a natural and renewable material: cellulose hydrogel. Designed to meet industrial requirements, the system features a compact bed with radial oil distribution. Process kinetics, sorption mechanisms, impact of hydrogel quantity, and material reusability were analyzed in batch systems. Effects of temperature (from 25 to 45 °C) and flow rate (from 1 to 2 L.d<sup>-1</sup>) were evaluated under continuous flow using a 2<sup>2</sup> factorial design. Results showed that cellulose hydrogel significantly demulsifies and dehydrates the oil, reducing turbidity from haze 6 to haze 1 and removing up to 80 % of the initial water content. Increasing hydrogel mass decreased water removal time without affecting equilibrium efficiency. Regeneration tests indicated that hydrogel effectiveness is maintained for at least 5 cycles. A 24-hour continuous oil flow treatment confirmed the prolonged system usability. Oil properties before and after the hydrogel treatment were maintained, ensuring suitability for industrial applications. This work marks a novel contribution to oil purification technologies by compellingly demonstrating the potential of cellulose hydrogel as a green, efficient, and reusable desiccant material.</div></div>","PeriodicalId":363,"journal":{"name":"Journal of Industrial and Engineering Chemistry","volume":"153 ","pages":"Pages 628-640"},"PeriodicalIF":5.9,"publicationDate":"2025-06-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145705267","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-06-13DOI: 10.1016/j.jiec.2025.06.024
Ali Jafari , Homayon Ahmad Panahi , Seyedeh Hoda Rahmati , Amirhosein Khosravi
Heavy metal contamination of wastewater due to industrial development can permanently harm humans and the environment. This study addressed this issue by introducing a polymeric adsorbent consisting of allyl alcohol-vinyl acetate-coated concrete waste for the removal of Cd(II) ions in an aqueous medium. Several techniques have been employed to characterize the morphology and structure of the prepared nanoadsorbent. The experimental results modeled using response surface methodology coupled with central composite design indicated a quadratic relationship with p < 0.0001 for removal efficiency. Statistical validation through analysis of variance and experimental confirmation demonstrated strong correlation between observed and predicted values. Process optimization revealed maximum Cd(II) removal efficiency under the following conditions: operating temperature of 25 °C, contact time of 24 min, and solution pH of 7. Kinetic and isotherm studies revealed that Cd(II) adsorption is primarily governed by physisorption on a heterogeneous surface, with a maximum adsorption capacity of 4.464 mg g−1. The nanoadsorbent retained 76.97 % of its adsorption–desorption efficiency after five cycles. The adsorbent showed good preparation repeatability, stability, and reusability with high removal efficiency (88.97 % to 89.30 %) and satisfactory repeatability of (1.25 % to 2.23 %) in different water samples, indicating strong potential for environmental applications.
{"title":"Polymeric functionalization of concrete waste using vinyl acetate and allyl alcohol for Cd(II) removal: optimization and performance evaluation","authors":"Ali Jafari , Homayon Ahmad Panahi , Seyedeh Hoda Rahmati , Amirhosein Khosravi","doi":"10.1016/j.jiec.2025.06.024","DOIUrl":"10.1016/j.jiec.2025.06.024","url":null,"abstract":"<div><div>Heavy metal contamination of wastewater due to industrial development can permanently harm humans and the environment. This study addressed this issue by introducing a polymeric adsorbent consisting of allyl alcohol-vinyl acetate-coated concrete waste for the removal of Cd(II) ions in an aqueous medium. Several techniques have been employed to characterize the morphology and structure of the prepared nanoadsorbent. The experimental results modeled using response surface methodology coupled with central composite design indicated a quadratic relationship with p < 0.0001 for removal efficiency. Statistical validation through analysis of variance and experimental confirmation demonstrated strong correlation between observed and predicted values. Process optimization revealed maximum Cd(II) removal efficiency under the following conditions: operating temperature of 25 °C, contact time of 24 min, and solution pH of 7. Kinetic and isotherm studies revealed that Cd(II) adsorption is primarily governed by physisorption on a heterogeneous surface, with a maximum adsorption capacity of 4.464 mg g<sup>−1</sup>. The nanoadsorbent retained 76.97 % of its adsorption–desorption efficiency after five cycles. The adsorbent showed good preparation repeatability, stability, and reusability with high removal efficiency (88.97 % to 89.30 %) and satisfactory repeatability of (1.25 % to 2.23 %) in different water samples, indicating strong potential for environmental applications.</div></div>","PeriodicalId":363,"journal":{"name":"Journal of Industrial and Engineering Chemistry","volume":"153 ","pages":"Pages 614-627"},"PeriodicalIF":5.9,"publicationDate":"2025-06-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145705266","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
4-Nitrotoluene (4-NT), a toxic industrial pollutant extensively used in dyes, synthetic fibers, and paints, poses severe environmental risks due to its persistent contamination of soil and aquatic systems. To address this challenge, we developed a Pr2NiO4@g-C3N4 hybrid electrocatalyst by integrating lanthanide-based Pr2NiO4 flakes synthesized through a self-combustion glycine nitrate process (GNP) onto the surface of graphitic carbon nitride (g-C3N4) sheets. The formation was confirmed by XRD, FTIR, XPS, FE-SEM, and TEM characterizations. Nanocomposite’s synergistic effects between Pr2NiO4 and g-C3N4 offer a larger active surface area, enhanced electron transfer, and exceptional electrocatalytic activity for 4-NT detection. Pr2NiO4@g-C3N4/GCE sensor demonstrates a wide linear detection range (0.05–416 µM), an ultra-low limit of detection (LOD) of 54 nM, and the highest sensitivity (15.66 µA µM−1 cm2), which outperforms existing sensors. Rigorous validation using cyclic voltammetry and i-t amperometry proposed that the sensor has admirable selectivity, reproducibility (RSD < 3.8 % for 5 sensors), repeatability (RSD < 2.1 % for 5 runs), and operational stability around 2000 s. Real-sample analysis of Pr2NiO4@g-C3N4 sensor in river, tap, and industrial wastewater achieved recoveries of 90–97 %, validating accuracy in complex matrices. This work provides an affordable and flexible platform for monitoring nitroaromatic pollutants in environmental systems.
{"title":"Synergistic enhancement of nickelate stacked perovskite Pr2NiO4/g-C3N4 hybrid composite for detecting industrial pollutants in aquatic zones","authors":"Rajendran Surya , Sivaramakrishnan Vinothini , Farhana Yasmin Rahman , Balamurugan Arumugam , Subramanian Sakthinathan , Te-Wei Chiu","doi":"10.1016/j.jiec.2025.06.026","DOIUrl":"10.1016/j.jiec.2025.06.026","url":null,"abstract":"<div><div>4-Nitrotoluene (4-NT), a toxic industrial pollutant extensively used in dyes, synthetic fibers, and paints, poses severe environmental risks due to its persistent contamination of soil and aquatic systems. To address this challenge, we developed a Pr<sub>2</sub>NiO<sub>4</sub>@g-C<sub>3</sub>N<sub>4</sub><span> hybrid electrocatalyst by integrating lanthanide-based Pr</span><sub>2</sub>NiO<sub>4</sub><span> flakes synthesized through a self-combustion glycine nitrate process (GNP) onto the surface of graphitic carbon nitride (g-C</span><sub>3</sub>N<sub>4</sub><span><span>) sheets. The formation was confirmed by XRD, FTIR, </span>XPS<span>, FE-SEM, and TEM characterizations. Nanocomposite’s synergistic effects between Pr</span></span><sub>2</sub>NiO<sub>4</sub> and g-C<sub>3</sub>N<sub>4</sub><span><span><span> offer a larger active surface area, enhanced </span>electron transfer, and exceptional </span>electrocatalytic activity for 4-NT detection. Pr</span><sub>2</sub>NiO<sub>4</sub>@g-C<sub>3</sub>N<sub>4</sub>/GCE sensor demonstrates a wide linear detection range (0.05–416 µM), an ultra-low limit of detection (LOD) of 54 nM, and the highest sensitivity (15.66 µA µM<sup>−1</sup> cm<sup>2</sup><span>), which outperforms existing sensors. Rigorous validation using cyclic voltammetry<span><span> and i-t amperometry proposed that the sensor has admirable </span>selectivity, reproducibility (RSD < 3.8 % for 5 sensors), repeatability (RSD < 2.1 % for 5 runs), and operational stability around 2000 s. Real-sample analysis of Pr</span></span><sub>2</sub>NiO<sub>4</sub>@<em>g</em>-C<sub>3</sub>N<sub>4</sub><span> sensor in river, tap, and industrial wastewater achieved recoveries of</span> <!-->90–97 %, validating accuracy in complex matrices. This work provides an affordable and flexible platform for monitoring nitroaromatic pollutants in environmental systems.</div></div>","PeriodicalId":363,"journal":{"name":"Journal of Industrial and Engineering Chemistry","volume":"153 ","pages":"Pages 641-652"},"PeriodicalIF":5.9,"publicationDate":"2025-06-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145705219","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-06-13DOI: 10.1016/j.jiec.2025.06.021
Hye Jin Lee , Do Young Maeng , Jin Hyuk Kim , Sang Hui Kang , Bumjin Kim , Jeonghun Baek , Jong Hak Kim , Jungjoon Yoo , Jung Hyun Lee
We report a zwitterionic gel polymer electrolyte (GPE) synthesized via a solvent-free UV crosslinking process using 2-methacryloyloxyethyl phosphorylcholine (MPC), poly(ethylene glycol) diacrylate (PEGDA) and ionic liquid (EMIMTFSI). The incorporation of zwitterionic MPC unit into the PEGDA network enhances ionic dissociation and promotes a conformal interface with the porous carbon electrodes. This intimate electrode–electrolyte contact promotes the effective utilization of the electrode surface, leading to a higher initial capacitance. Moreover, the zwitterionic framework maintains mechanical compliance and interfacial stability during repeated cycling, thereby suppressing the growth of internal resistance and mitigating IR drop. As a result, the GPE-MPC system enables stable charge transport with minimal degradation under long-term operation.
These findings highlight the potential of zwitterion-functionalized polymer electrolytes as a robust strategy for enhancing both the initial electrochemical performance and cycling stability of solid-state supercapacitors.
{"title":"Solvent-free synthesis of zwitterionic gel electrolytes using 2-methacryloyloxyethyl phosphorylcholine for solid-state supercapacitors","authors":"Hye Jin Lee , Do Young Maeng , Jin Hyuk Kim , Sang Hui Kang , Bumjin Kim , Jeonghun Baek , Jong Hak Kim , Jungjoon Yoo , Jung Hyun Lee","doi":"10.1016/j.jiec.2025.06.021","DOIUrl":"10.1016/j.jiec.2025.06.021","url":null,"abstract":"<div><div>We report a zwitterionic gel polymer electrolyte (GPE) synthesized via a solvent-free UV crosslinking process using 2-methacryloyloxyethyl phosphorylcholine (MPC), poly(ethylene glycol) diacrylate (PEGDA) and ionic liquid (EMIMTFSI). The incorporation of zwitterionic MPC unit into the PEGDA network enhances ionic dissociation and promotes a conformal interface with the porous carbon electrodes. This intimate electrode–electrolyte contact promotes the effective utilization of the electrode surface, leading to a higher initial capacitance. Moreover, the zwitterionic framework maintains mechanical compliance and interfacial stability during repeated cycling, thereby suppressing the growth of internal resistance and mitigating IR drop. As a result, the GPE-MPC system enables stable charge transport with minimal degradation under long-term operation.</div><div>These findings highlight the potential of zwitterion-functionalized polymer electrolytes as a robust strategy for enhancing both the initial electrochemical performance and cycling stability of solid-state supercapacitors.</div></div>","PeriodicalId":363,"journal":{"name":"Journal of Industrial and Engineering Chemistry","volume":"153 ","pages":"Pages 584-594"},"PeriodicalIF":5.9,"publicationDate":"2025-06-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145705263","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-06-13DOI: 10.1016/j.jiec.2025.06.020
Yifan Li, Jianwei Cheng, Rong Chen, Zhiyuan Ma
Dust explosions represent a highly hazardous incident in industrial production. Polymethyl Methacrylate (PMMA), as a widely utilized synthetic material, poses significant explosion risks in its dust form. Addressing the limitations of current dust explosion suppressants, such as their simple composition and limited effectiveness, this study investigates the suppression performance and mechanism of a novel three-phase-gel foam on PMMA dust explosions. Explosion characteristics were analyzed across PMMA particle sizes (200 to 2000 mesh) and concentrations (128–641 g/m3). Suppression experiments comparing water mist and the new foam were conducted for 500 and 2000 mesh powders. Results show that finer particles and higher concentrations increase explosion intensity and risk of secondary explosions. The three-phase-gel foam exhibited superior suppression to water mist, especially at 500 mesh and 128 g/m3, achieving a 32.09 % reduction in flame length and 59.73 % in peak velocity, with appearance times extended by 332 ms and 248 ms. Mechanism analysis via TG-DSC, SEM, and XRD revealed that the foam’s thermal stability, adhesion, and multi-phase structure form an effective barrier, enhance cooling, and inhibit radical chain reactions. These findings demonstrate the foam’s strong potential as a multi-mechanism dust explosion suppressant, offering practical value for industrial safety.
{"title":"Experimental investigation and mechanistic analysis of PMMA dust explosion suppression by a novel three-phase-gel foam","authors":"Yifan Li, Jianwei Cheng, Rong Chen, Zhiyuan Ma","doi":"10.1016/j.jiec.2025.06.020","DOIUrl":"10.1016/j.jiec.2025.06.020","url":null,"abstract":"<div><div><span>Dust explosions represent a highly hazardous incident in industrial production. Polymethyl Methacrylate (PMMA), as a widely utilized synthetic material, poses significant explosion risks in its dust form. Addressing the limitations of current dust explosion suppressants, such as their simple composition and limited effectiveness, this study investigates the suppression performance and mechanism of a novel three-phase-gel foam on PMMA dust explosions. Explosion characteristics were analyzed across PMMA particle sizes (200 to 2000 mesh) and concentrations (128–641 g/m</span><sup>3</sup>). Suppression experiments comparing water mist and the new foam were conducted for 500 and 2000 mesh powders. Results show that finer particles and higher concentrations increase explosion intensity and risk of secondary explosions. The three-phase-gel foam exhibited superior suppression to water mist, especially at 500 mesh and 128 g/m<sup>3</sup>, achieving a 32.09 % reduction in flame length and 59.73 % in peak velocity, with appearance times extended by 332 ms and 248 ms. Mechanism analysis via TG-DSC, SEM, and XRD revealed that the foam’s thermal stability, adhesion, and multi-phase structure form an effective barrier, enhance cooling, and inhibit radical chain reactions. These findings demonstrate the foam’s strong potential as a multi-mechanism dust explosion suppressant, offering practical value for industrial safety.</div></div>","PeriodicalId":363,"journal":{"name":"Journal of Industrial and Engineering Chemistry","volume":"151 ","pages":"Pages 773-787"},"PeriodicalIF":5.9,"publicationDate":"2025-06-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145048017","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-06-11DOI: 10.1016/j.jiec.2025.06.015
Yejin Park, Sumin Chu, Jonghwi Lee
The environmental concerns associated with non-biodegradable plastic foams have motivated a large volume of research into sustainable alternatives. Biodegradable polymers such as polylactide (PLA) have been considered for this purpose, but progress on processing methods and their properties has been limited by their poor foaming properties. This investigation presents, for the first time, a crystallization-based method to create a novel 3D co-continuous composite foam consisting of PLA and cellulose with a unique open-pore structure. The cellulose is derived from discarded coffee grounds. The 3D co-continuous structure successfully provided composites with excellent performance without the need for interface engineering. Mechanical tests show a significant improvement in the properties of composite foam, including Young’s modulus (6.7 times) and yield strength (4.7 times). Thermal analysis showed that the foam’s resistance to oxidative degradation improved with PLA incorporation. Both RCG and PLA/RCG foams demonstrated full degradability in soil over nine months, emphasizing their environmental benefits. Therefore, the proposed material can be a future foam with outstanding characteristics as a sustainable solution that can solve environmental problems related to traditional materials.
{"title":"3D co-continuous polylactide/cellulose composite foam prepared using directional crystallization","authors":"Yejin Park, Sumin Chu, Jonghwi Lee","doi":"10.1016/j.jiec.2025.06.015","DOIUrl":"10.1016/j.jiec.2025.06.015","url":null,"abstract":"<div><div>The environmental concerns associated with non-biodegradable plastic foams have motivated a large volume of research into sustainable alternatives. Biodegradable polymers such as polylactide (PLA) have been considered for this purpose, but progress on processing methods and their properties has been limited by their poor foaming properties. This investigation presents, for the first time, a crystallization-based method to create a novel 3D co-continuous composite foam consisting of PLA and cellulose with a unique open-pore structure. The cellulose is derived from discarded coffee grounds. The 3D co-continuous structure successfully provided composites with excellent performance without the need for interface engineering. Mechanical tests show a significant improvement in the properties of composite foam, including Young’s modulus (6.7 times) and yield strength (4.7 times). Thermal analysis showed that the foam’s resistance to oxidative degradation improved with PLA incorporation. Both RCG and PLA/RCG foams demonstrated full degradability in soil over nine months, emphasizing their environmental benefits. Therefore, the proposed material can be a future foam with outstanding characteristics as a sustainable solution that can solve environmental problems related to traditional materials.</div></div>","PeriodicalId":363,"journal":{"name":"Journal of Industrial and Engineering Chemistry","volume":"153 ","pages":"Pages 544-551"},"PeriodicalIF":5.9,"publicationDate":"2025-06-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145705220","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-06-11DOI: 10.1016/j.jiec.2025.06.016
Liqin Deng , Xuheng Liu , Xingyu Chen , Jiangtao Li , Lihua He , Fenglong Sun , Zhongwei Zhao
Lithium extraction from lepidolite commonly utilizes roasting followed by leaching. During high-temperature roasting, mineral phase transitions occur, transforming lithium within the mineral structure into more easily leachable components. However, the rational process designs for improving lithium extraction are limited by incomplete understanding of the phase transition behaviors of lithium-bearing phase during roasting. Therefore, this study systematically investigates the structural evolution of lepidolite with additives Na2SO4 and K2SO4, proposing a phase transition mechanism from lepidolite phase to soluble lithium sulfate during the sulphating roasting process. The findings indicate that Na+ exhibits a greater thermodynamic tendency to exchange Li+ within mineral structures, while K+ plays a crucial role in directing the phase transition towards the formation of stable potassium aluminosilicate phase. The proportion of additive Na+ and K+ determines the reaction equilibrium and final state. By controlling the proper proportion between lepidolite, Na2SO4, and K2SO4, Na+ exchanges Li+ of lepidolite with rapid efficiency, whereas K+ plays the role of avoiding the formation of sodium aluminosilicate glass phase and enlarging the layer spacing for promoting the continuous progress of the reactions. This work offers a novel concept for structural regulation in the sulphating roasting process of lepidolite, contributing significantly to the advancement of lepidolite extraction technology.
{"title":"Revealing the phase transition behaviors during the sulphating roasting process of lepidolite: Focus on the role of sodium and potassium","authors":"Liqin Deng , Xuheng Liu , Xingyu Chen , Jiangtao Li , Lihua He , Fenglong Sun , Zhongwei Zhao","doi":"10.1016/j.jiec.2025.06.016","DOIUrl":"10.1016/j.jiec.2025.06.016","url":null,"abstract":"<div><div>Lithium extraction from lepidolite commonly utilizes roasting followed by leaching. During high-temperature roasting, mineral phase transitions occur, transforming lithium within the mineral structure into more easily leachable components. However, the rational process designs for improving lithium extraction are limited by incomplete understanding of the phase transition behaviors of lithium-bearing phase during roasting. Therefore, this study systematically investigates the structural evolution of lepidolite with additives Na<sub>2</sub>SO<sub>4</sub> and K<sub>2</sub>SO<sub>4</sub>, proposing a phase transition mechanism from lepidolite phase to soluble lithium sulfate during the sulphating roasting process. The findings indicate that Na<sup>+</sup> exhibits a greater thermodynamic tendency to exchange Li<sup>+</sup> within mineral structures, while K<sup>+</sup><span> plays a crucial role in directing the phase transition towards the formation of stable potassium aluminosilicate phase. The proportion of additive Na</span><sup>+</sup> and K<sup>+</sup> determines the reaction equilibrium and final state. By controlling the proper proportion between lepidolite, Na<sub>2</sub>SO<sub>4,</sub> and K<sub>2</sub>SO<sub>4</sub>, Na<sup>+</sup> exchanges Li<sup>+</sup> of lepidolite with rapid efficiency, whereas K<sup>+</sup> plays the role of avoiding the formation of sodium aluminosilicate glass phase and enlarging the layer spacing for promoting the continuous progress of the reactions. This work offers a novel concept for structural regulation in the sulphating roasting process of lepidolite, contributing significantly to the advancement of lepidolite extraction technology.</div></div>","PeriodicalId":363,"journal":{"name":"Journal of Industrial and Engineering Chemistry","volume":"153 ","pages":"Pages 552-559"},"PeriodicalIF":5.9,"publicationDate":"2025-06-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145705221","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-06-11DOI: 10.1016/j.jiec.2025.06.022
Jianfang Meng , Shengli Zhu , Chengkai Xia
Developing efficient non-noble metal catalysts for the urea oxidation reaction (UOR) is pivotal for energy-efficient hydrogen production through urea-assisted water electrolysis. Herein, a self-supported Cu-doped NiS nanosheet on carbon fiber paper (Cu-NiS@CFP) was synthesized via a one-step solvothermal method, featuring three-dimensional nanosheets decorated with ultrafine nanoparticles. Structural characterizations revealed that Cu doping induced lattice distortion in Ni17S18, reduced crystallinity through atomic disorder, and generated abundant surface defects via vacancy formation. The hierarchical nanosheet architecture endows the catalyst with a large specific surface area (17.89 m2∙g−1) and mesoporous structure, facilitating mass transport and active site exposure. Electrochemical measurements demonstrate that Cu-NiS@CFP exhibits superior UOR performance with a low onset potential of 1.38 V vs. RHE at 10 mA∙cm−2, a rapid Tafel slope of 32.4 mV∙dec-1, a high current efficiency of above 90 % at 1.45 V vs. RHE, and robust stability with less than 14 % current density decay after 20 h of uninterrupted operation. XPS analysis confirms strong electron interactions between Cu and Ni, elevating the valence state of Ni to facilitate the formation of Ni3+ active sites. This work highlights the synergistic effects of morphological optimization and electronic structure modulation in enhancing UOR activity, providing a rational design strategy for advanced transition metal sulfide catalysts.
{"title":"Electrocatalytic urea oxidation over self-supported Cu-NiS@CFP: Synergistic effect of electronic structure and morphology engineering","authors":"Jianfang Meng , Shengli Zhu , Chengkai Xia","doi":"10.1016/j.jiec.2025.06.022","DOIUrl":"10.1016/j.jiec.2025.06.022","url":null,"abstract":"<div><div><span><span><span>Developing efficient non-noble metal catalysts for the </span>urea oxidation reaction (UOR) is pivotal for energy-efficient </span>hydrogen production<span><span> through urea-assisted water electrolysis. Herein, a self-supported Cu-doped NiS nanosheet<span> on carbon fiber paper (Cu-NiS@CFP) was synthesized via a one-step solvothermal method, featuring three-dimensional nanosheets decorated with ultrafine </span></span>nanoparticles. Structural characterizations revealed that Cu doping induced lattice distortion in Ni</span></span><sub>17</sub>S<sub>18</sub><span><span>, reduced crystallinity through atomic disorder, and generated abundant </span>surface defects<span> via vacancy formation. The hierarchical nanosheet<span> architecture endows the catalyst with a large specific surface area (17.89 m</span></span></span><sup>2</sup>∙g<sup>−1</sup><span>) and mesoporous structure, facilitating mass transport and active site exposure. Electrochemical measurements demonstrate that Cu-NiS@CFP exhibits superior UOR performance with a low onset potential of 1.38 V vs. RHE at 10 mA∙cm</span><sup>−2</sup>, a rapid Tafel slope of 32.4 mV∙dec<sup>-1</sup><span><span>, a high current efficiency of above 90 % at 1.45 V vs. RHE, and robust stability with less than 14 % current density<span> decay after 20 h of uninterrupted operation. XPS analysis confirms strong </span></span>electron interactions between Cu and Ni, elevating the valence state of Ni to facilitate the formation of Ni</span><sup>3+</sup><span> active sites. This work highlights the synergistic effects of morphological optimization and electronic structure modulation in enhancing UOR activity, providing a rational design strategy for advanced transition metal sulfide catalysts.</span></div></div>","PeriodicalId":363,"journal":{"name":"Journal of Industrial and Engineering Chemistry","volume":"153 ","pages":"Pages 595-602"},"PeriodicalIF":5.9,"publicationDate":"2025-06-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145705264","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}