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Volume 2A: 45th Design Automation Conference最新文献

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Rule of Mixtures Model to Determine Elastic Modulus and Tensile Strength of 3D Printed Carbon Fiber Reinforced Nylon 确定3D打印碳纤维增强尼龙弹性模量和拉伸强度的混合规则模型
Pub Date : 2019-11-25 DOI: 10.1115/detc2019-98024
K. Deng, H. K. Nejadkhaki, F. M. Pasquali, A. Amaria, J. Armstrong, John F. Hall
A model to compute the elastic modulus and tensile properties of 3D printed Carbon Fiber Reinforced Polymers (CFRP) is presented. The material under consideration is Carbon Fiber Reinforced Nylon (CFRN) produced in a Fused Deposition Modeling (FDM) process. A relationship between the nylon raster in each layer and the carbon fiber volume fraction was devised with the help of a scanning electron microscope (SEM). Thirteen groups with different layer configurations and carbon-fiber percentages were formulated and tested to obtain the elastic modulus and tensile strength. This study focused only on the properties along the printed fiber direction. The results from these tests were analyzed within the rule of mixtures framework. The results suggest that the rule of mixtures can be successfully applied to unidirectional CFRP fabricated using additive manufacturing.
提出了一种计算3D打印碳纤维增强聚合物(CFRP)弹性模量和拉伸性能的模型。考虑的材料是碳纤维增强尼龙(CFRN)在熔融沉积建模(FDM)工艺生产。利用扫描电镜(SEM)分析了各层尼龙栅格与碳纤维体积分数的关系。配制了13组不同层构型和碳纤维含量的复合材料,并对其进行了弹性模量和抗拉强度测试。本研究仅关注沿印刷纤维方向的性能。这些试验的结果在混合规则框架内进行了分析。结果表明,混合规律可以成功地应用于增材制造的单向CFRP。
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引用次数: 5
Inverse Thermo-Mechanical Processing (ITMP) Design of a Steel Rod During Hot Rolling Process 钢棒热轧过程热力逆加工(ITMP)设计
Pub Date : 2019-11-25 DOI: 10.1115/detc2019-97390
Anand Balu Nellippallil, P. Mohan, J. Allen, F. Mistree
The production of steel products involves a series of manufacturing processes. The material Thermo-Mechanical Processing (TMP) history at each process affects the final properties and performances of the product. Experiments and plant trials to predict these properties and performance of steel products are expensive and time consuming. This has resulted in the need for computational design methods and tools that support a human designer in realizing such complex systems involving the material, product and manufacturing processes from a simulation-based design perspective. In this paper, we present a Goal-oriented Inverse Design method to achieve the integrated design exploration of materials, products and manufacturing processes. The key functionality offered is the capability to carry out a microstructure-mediated design satisficing specific processing requirements and performance goals of the product. Given models to establish the information flow chain, a designer can use the method for the decision-based design exploration of material microstructure and processing paths to realize products in a manufacturing process chain. The efficacy of the method is tested using an industry-inspired hot rolling problem to inversely design the thermo-mechanical processing of a steel rod. The focus here is the method and associated design constructs which are generic and support the formulation and decision-based design of similar problems involving materials, products and associated manufacturing processes.
钢铁产品的生产涉及一系列的制造工序。材料热机械加工(TMP)在每个过程中的历史影响产品的最终性能和性能。预测钢铁产品的这些特性和性能的实验和工厂试验既昂贵又耗时。这导致了对计算设计方法和工具的需求,这些方法和工具支持人类设计师从基于模拟的设计角度实现涉及材料,产品和制造过程的复杂系统。本文提出了一种面向目标的逆向设计方法,以实现材料、产品和制造过程的一体化设计探索。提供的关键功能是执行微结构中介设计的能力,以满足产品的特定加工要求和性能目标。给定建立信息流链的模型,设计人员可以使用该方法对材料微观结构和加工路径进行决策设计探索,以实现制造过程链中的产品。以工业热轧问题为例,对钢棒的热机械加工过程进行反设计,验证了该方法的有效性。这里的重点是方法和相关的设计结构,它们是通用的,并支持涉及材料,产品和相关制造过程的类似问题的制定和基于决策的设计。
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引用次数: 11
The Impact of Consumer Preference Distributions on Dynamic Electricity Pricing for Residential Demand Response 消费者偏好分布对居民需求响应动态电价的影响
Pub Date : 2019-11-25 DOI: 10.1115/detc2019-98219
Samuel Dunbar, S. Ferguson
Demand Response (DR) is the adjustment of consumer electricity demand through the deployment of one or more strategies, e.g. direct load control, policy implementation, dynamic pricing, or other economic incentives. Widespread implementation of DR is a promising solution for addressing energy challenges such as the integration of intermittent renewable energy resources, reducing capacity cost, and improving grid reliability. Understanding residential consumer preferences for shifting product usage and how these preferences are distributed amongst a population are key to predicting the effectiveness of different DR strategies. In addition, there is a need for a better understanding of how different DR programs, system level objectives, and preference distributions will impact different segments of consumers within a population. Specifically, the impacts on their product use behavior and electricity bill. To address this challenge, a product based approach to modeling consumer decisions about altering their electricity consumption is proposed, which links consumer value to their products, instead of directly to the amount of electricity they consume. This model is then used to demonstrate how population level preference distributions for altering product use impact system level objectives.
需求响应(DR)是通过部署一种或多种策略来调整消费者电力需求,例如直接负荷控制、政策实施、动态定价或其他经济激励措施。DR的广泛实施是解决间歇性可再生能源整合、降低容量成本和提高电网可靠性等能源挑战的一个有希望的解决方案。了解居民消费者对产品使用变化的偏好,以及这些偏好如何在人群中分布,是预测不同DR策略有效性的关键。此外,还需要更好地了解不同的DR计划、系统级目标和偏好分布将如何影响人口中不同的消费者群体。具体来说,是对他们的产品使用行为和电费的影响。为了应对这一挑战,提出了一种基于产品的方法来模拟消费者关于改变其电力消耗的决策,该方法将消费者价值与他们的产品联系起来,而不是直接与他们消耗的电量联系起来。然后使用该模型来演示改变产品使用的人口水平偏好分布如何影响系统级目标。
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引用次数: 0
Self-Adapting Intelligent Battery Thermal Management System via Artificial Neural Network Based Model Predictive Control 基于人工神经网络模型预测控制的自适应智能电池热管理系统
Pub Date : 2019-11-25 DOI: 10.1115/detc2019-98205
Yuan Liu, Jie Zhang
This paper develops a self-adaptive control strategy for a newly-proposed J-type air-based battery thermal management system (BTMS) for electric vehicles (EVs). The structure of the J-type BTMS is first optimized through surrogate-based optimization in conjunction with computational fluid dynamics (CFD) simulations, with the aim of minimizing temperature rise and maximizing temperature uniformity. Based on the optimized J-type BTMS, an artificial neural network (ANN)-based model predictive control (MPC) strategy is set up to perform real-time control of mass flow rate and BTMS mode switch among J-, Z-, and U-mode. The ANN-based MCP strategy is tested with the Urban Dynamometer Driving Schedule (UDDS) driving cycle. With a genetic algorithm optimizer, the control system is able to optimize the mass flow rate by considering several steps ahead. The results show that the ANN-based MPC strategy is able to constrain the battery temperature difference within a narrow range, and to satisfy light-duty daily operations like the UDDS driving cycle for EVs.
针对新提出的j型电动汽车空气电池热管理系统(BTMS),提出了一种自适应控制策略。首先通过基于代理的优化结合计算流体动力学(CFD)模拟对j型BTMS的结构进行优化,以最小化温升和最大化温度均匀性为目标。基于优化后的J型BTMS,建立了基于人工神经网络(ANN)的模型预测控制(MPC)策略,对质量流量和J型、Z型、u型BTMS模式切换进行实时控制。基于人工神经网络的MCP策略在Urban Dynamometer Driving Schedule (UDDS)驾驶循环下进行了测试。利用遗传算法优化器,控制系统能够通过考虑几个步骤来优化质量流量。结果表明,基于人工神经网络的MPC策略能够将电池温差约束在较窄的范围内,满足电动汽车UDDS行驶循环等轻型日常操作。
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引用次数: 5
A Digital Twin-Driven Improved Design Approach of Drawing Bench for Brazing Material 钎焊材料拉丝台数字双驱动改进设计方法
Pub Date : 2019-11-25 DOI: 10.1115/detc2019-97437
Bingtao Hu, Yixiong Feng, Yicong Gao, Hao Zheng, Jianrong Tan
Brazing materials can be made into different shapes to meet the requirements of different scenarios and the welding rod is a very common form. The rough-processed welding rods must be properly finished by the drawing bench to remove the oxide film on the surface and made into a uniform diameter. However, the continuous welding rod often breaks resulting low production efficiency. To reduce the frequency of workers’ reconnection operation of broken welding rods, we proposed a digital twin-based approach to improve the design of the structure of the drawing bench. First, we established a full life cycle digital twin model for the welding rod from the formulation stage to the finishing stage. The product ontology of the welding rod was built and the key process parameters were collected. Second, based on the product ontology, the key structural parameter of the drawing bench that affects the internal stress of the welding rod was determined by means of analytic hierarchy process. Third, we modified the key structural parameter in the digital twin model and simulated the finishing process. A near-optimal parameter was found. Last, we improved the structure of the actual drawing bench accordingly and carried out some experiments. The results matched well with the simulation prediction and the frequency of welding rod breaking is significantly reduced, which proved the effectiveness of our proposed improved design approach.
钎焊材料可以制作成不同的形状,以满足不同场景的要求,焊条是一种非常常见的形式。粗加工的焊条必须通过拉丝台进行适当的加工,去除表面的氧化膜,使其直径均匀。然而,连续焊条经常断裂,导致生产效率低。为了减少工人对断焊条重新连接操作的频率,我们提出了一种基于数字孪生的方法来改进拉丝台的结构设计。首先,建立了焊条从制定阶段到精加工阶段的全生命周期数字孪生模型。建立了焊条产品本体,收集了关键工艺参数。其次,在产品本体的基础上,采用层次分析法确定了影响焊条内应力的拉拔台关键结构参数;第三,对数字孪生模型中的关键结构参数进行了修正,并对精加工过程进行了仿真。找到了一个近似最优的参数。最后,对实际拉丝台的结构进行了相应的改进,并进行了实验。结果与仿真预测吻合较好,焊条断裂频率显著降低,验证了改进设计方法的有效性。
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引用次数: 1
Machine Learning-Augmented Stochastic Search for the Automated Synthesis and Optimization of Cooling Channels 基于机器学习增强随机搜索的冷却通道自动合成与优化
Pub Date : 2019-11-25 DOI: 10.1115/detc2019-97830
Jonas Schwarz, K. Shea
Stochastic search methods are widely used when it comes to design synthesis and optimization of response-based objective functions. In engineering applications, the objective function is typically expensive to evaluate, and stochastic search methods lack efficiency, resulting in the necessity of extensive design evaluations. In order to improve stochastic search methods, we propose a Machine Learning (ML)-based augmentation, consisting of three modules: a design archiver, a data modeler, and a modification advisor. These three modules cooperatively work together to store the gathered data during the design process, build up a representative model of the observations made, and advise the search for further sequences of modifications to apply. The proposed method is benchmarked against its unaugmented parent method in placing cooling channels in a die casting mold. The results show that the efficiency of the method is significantly improved when augmented with ML, i.e. similar results are obtained with 25–50% fewer evaluations. Additionally, the robustness and reliability of the optimization process is improved with a standard deviation of the obtained results that is 60–85% smaller. It is shown that the search strategy can be significantly improved with the proposed method, resulting in shorter running times and more reliable convergence behavior.
随机搜索方法在基于响应的目标函数的设计、综合和优化中得到了广泛的应用。在工程应用中,目标函数的评估通常是昂贵的,随机搜索方法缺乏效率,导致需要大量的设计评估。为了改进随机搜索方法,我们提出了一种基于机器学习(ML)的增强方法,该增强方法由三个模块组成:设计归档器、数据建模器和修改顾问。这三个模块协同工作,存储设计过程中收集的数据,建立观察结果的代表性模型,并建议搜索要应用的进一步修改序列。在压铸模具中放置冷却通道时,对所提出的方法进行了基准测试。结果表明,当与ML增强时,该方法的效率显著提高,即减少25-50%的评估即可获得相似的结果。此外,优化过程的鲁棒性和可靠性也得到了提高,得到的结果的标准差减小了60-85%。结果表明,该方法能显著改善搜索策略,使算法运行时间更短,收敛性能更可靠。
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引用次数: 1
Computational Design of 4D Printed Shape Morphing Multi-State Lattice Structures 4D打印形状变形多态点阵结构的计算设计
Pub Date : 2019-11-25 DOI: 10.1115/detc2019-97774
Thomas S. Lumpe, K. Shea
4D printed structures can change their properties and functionalities as a response to a change in the environmental conditions, such as a change in the temperature. A heat stimulus can be used to trigger a transition between two states of a shape memory polymer. Specially designed structures made from these materials can transform into different shapes at different temperatures and can be useful for applications in morphing wings or car panels. Most of these structures, however, are still designed by hand and possess limited load carrying capabilities in at least one of their states. Here, it is shown how complex lightweight structures with multiple stable states can be designed using material modeling and structural optimization methods. By distributing different materials to different parts of the structure, local stiffness gradients are introduced, giving rise to architected global deformations under a single, locally applied load. The shape deformations can be either continuous over the whole structure or discrete only in small regions. The results demonstrate how active materials can be used in a new way to design shape morphing, lightweight lattice structures with different stable states and without sacrificing their structural capabilities.
4D打印结构可以改变其特性和功能,以响应环境条件的变化,例如温度的变化。热刺激可用于触发形状记忆聚合物的两种状态之间的过渡。由这些材料制成的特殊设计的结构可以在不同的温度下转变成不同的形状,可以用于变形机翼或汽车面板。然而,这些结构中的大多数仍然是手工设计的,并且至少在其中一种状态下具有有限的承载能力。本文展示了如何使用材料建模和结构优化方法设计具有多个稳定状态的复杂轻质结构。通过将不同的材料分布到结构的不同部分,引入了局部刚度梯度,从而在单一的局部施加载荷下产生结构整体变形。形状变形可以是整个结构的连续变形,也可以是小区域的离散变形。结果表明,活性材料可以以一种新的方式用于设计具有不同稳定状态的形状变形,轻质晶格结构,而不会牺牲其结构能力。
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引用次数: 4
Using Bayesian Optimization With Knowledge Transfer for High Computational Cost Design: A Case Study in Photovoltaics 基于知识转移的贝叶斯优化在高计算成本设计中的应用:以光伏为例
Pub Date : 2019-11-25 DOI: 10.1115/detc2019-98111
Mine Kaya, S. Hajimirza
Engineering design is usually an iterative procedure where many different configurations are tested to yield a desirable end performance. When the design objective can only be measured by costly operations such as experiments or cumbersome computer simulations, a thorough design procedure can be limited. The design problem in these cases is a high cost optimization problem. Meta model-based approaches (e.g. Bayesian optimization) and transfer optimization are methods that can be used to facilitate more efficient designs. Transfer optimization is a technique that enables using previous design knowledge instead of starting from scratch in a new task. In this work, we study a transfer optimization framework based on Bayesian optimization using Gaussian Processes. The similarity among the tasks is determined via a similarity metric. The framework is applied to a particular design problem of thin film solar cells. Planar multilayer solar cells with different sets of materials are optimized to obtain the best opto-electrical efficiency. Solar cells with amorphous silicon and organic absorber layers are studied and the results are presented.
工程设计通常是一个迭代过程,其中测试许多不同的配置以产生理想的最终性能。当设计目标只能通过昂贵的操作(如实验或繁琐的计算机模拟)来测量时,彻底的设计过程可能会受到限制。在这些情况下的设计问题是一个高成本的优化问题。基于元模型的方法(例如贝叶斯优化)和传递优化是可以用来促进更有效设计的方法。转移优化是一种技术,可以使用以前的设计知识,而不是在新任务中从头开始。在这项工作中,我们研究了一个基于高斯过程贝叶斯优化的传递优化框架。任务之间的相似性是通过相似性度量来确定的。该框架应用于薄膜太阳能电池的一个特殊设计问题。为了获得最佳的光电效率,对不同材料组合的平面多层太阳能电池进行了优化。对非晶硅和有机吸收层太阳能电池进行了研究,并给出了研究结果。
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引用次数: 2
Sustainable Design of Residential Net-Zero Energy Buildings: A Multi-Phase and Multi-Objective Optimization Approach 住宅净零能耗建筑的可持续设计:多阶段多目标优化方法
Pub Date : 2019-11-25 DOI: 10.1115/detc2019-97171
Lan Lan, K. Wood, C. Yuen
Zero energy building (ZEB) is an important concept for sustainable building design. This paper introduces a holistic design approach for residential net-zero energy buildings (NZEB) by adopting the Triple Bottom Line (TBL) principles: social, environmental, and financial. The proposed approach optimizes social need by maximizing thermal comfort time of natural cooling, and visual comfort time of daylighting. The environmental need is addressed by optimizing energy efficiency, and the financial need is addressed by optimizing life cycle cost (LCC). Multi-objective optimizations are conducted in two phases: the first phase optimizes the utilization rate of natural cooling and daylighting, and the second phase optimizes energy efficiency and LCC. Sensitivity analysis is conducted to identify the most influential variables in the optimization process. The approach is applied to the design of a landed house in a tropical country, Singapore. The results provide a framework and modeled cases for parametric design and trade-off analysis toward sustainable and livable built environment.
零能耗建筑(ZEB)是可持续建筑设计的重要概念。本文通过采用三重底线(TBL)原则:社会、环境和财务,介绍了住宅零能耗建筑(NZEB)的整体设计方法。所提出的方法通过最大化自然冷却的热舒适时间和采光的视觉舒适时间来优化社会需求。通过优化能源效率来满足环境需求,通过优化生命周期成本(LCC)来满足财务需求。多目标优化分两阶段进行,第一阶段优化自然制冷和采光利用率,第二阶段优化能效和LCC。进行灵敏度分析,识别优化过程中影响最大的变量。该方法被应用于一个热带国家新加坡的有地住宅的设计。研究结果为可持续和宜居建筑环境的参数化设计和权衡分析提供了框架和建模案例。
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引用次数: 0
Checking the Automated Construction of Finite Element Simulations From Dirichlet Boundary Conditions 从Dirichlet边界条件检验有限元模拟的自动化构造
Pub Date : 2019-11-25 DOI: 10.1115/detc2019-98000
Kevin N. Chiu, M. Fuge
From engineering analysis and topology optimization to generative design and machine learning, many modern computational design approaches require either large amounts of data or a method to generate that data. This paper addresses key issues with automatically generating such data through automating the construction of Finite Element Method (FEM) simulations from Dirichlet boundary conditions. Most past work on automating FEM assumes prior knowledge of the physics to be run or is limited to a small number of governing equations. In contrast, we propose three improvements to current methods of automating the FEM: (1) completeness labels that guarantee viability of a simulation under specific conditions, (2) type-based labels for solution fields that robustly generate and identify solution fields, and (3) type-based labels for variational forms of governing equations that map the three components of a simulation set — specifically, boundary conditions, solution fields, and a variational form — to each other to form a viable FEM simulation. We implement these improvements using the FEniCS library as an example case. We show that our improvements increase the percent of viable simulations that are run automatically from a given list of boundary conditions. This paper’s procedures ultimately allow for the automatic — i.e., fully computer-controlled — construction of FEM multi-physics simulations and data collection required to run data-driven models of physics phenomena or automate the exploration of topology optimization under many physics.
从工程分析和拓扑优化到生成设计和机器学习,许多现代计算设计方法要么需要大量数据,要么需要生成这些数据的方法。本文通过在Dirichlet边界条件下自动构建有限元法(FEM)模拟来解决自动生成此类数据的关键问题。过去大多数关于FEM自动化的工作都假定对要运行的物理具有先验知识,或者仅限于少量的控制方程。相比之下,我们提出了三个改进现有的自动化有限元方法:(1)保证在特定条件下模拟可行性的完备性标签,(2)鲁棒生成和识别解域的解域的基于类型的标签,以及(3)控制方程的变分形式的基于类型的标签,这些变分形式将模拟集的三个组成部分(具体来说,边界条件、解域和变分形式)相互映射,以形成可行的FEM模拟。我们以FEniCS库为例来实现这些改进。我们表明,我们的改进增加了在给定的边界条件列表中自动运行的可行模拟的百分比。本文的程序最终允许自动(即完全由计算机控制)构建FEM多物理场模拟和数据收集,以运行物理现象的数据驱动模型或自动探索许多物理场下的拓扑优化。
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引用次数: 1
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