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Inlet Gap Effect on Tonal Noise Generated from a Voluteless Centrifugal Fan 进口间隙对无蜗壳离心风机音调噪声的影响
IF 1.4 Q3 Engineering Pub Date : 2022-11-18 DOI: 10.3390/ijtpp7040033
M. Ottersten, H. Yao, L. Davidson
In this study, three voluteless centrifugal fans are compared for their aeroacoustic performances. The tonal noise is predicted by coupling the IDDES with Formulation 1A of Farassat. The sources of the tonal noise at the blade passing frequency (BPF) are identified. It is found that the sources are related to the fan inlet gap, which introduces higher velocity intensities and turbulent fluctuations interacting with the blade leading edge. By redesigning the gap, the tonal noise at the BPF is reduced effectively.
在本研究中,对三种无蜗壳离心风机的气动声学性能进行了比较。通过将IDDES与Farassat的公式1A相耦合来预测音调噪声。识别叶片通过频率(BPF)下的音调噪声的来源。研究发现,这些来源与风扇入口间隙有关,该间隙引入了更高的速度强度和与叶片前缘相互作用的湍流波动。通过重新设计间隙,可以有效地降低BPF处的音调噪声。
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引用次数: 1
Evaluation of the Wear-Resistant Plate Performance on Different Locations over the Flow Path of a Large-Sized Heavy-Duty Centrifugal Fan 大型重型离心风机流道不同位置耐磨板性能评价
IF 1.4 Q3 Engineering Pub Date : 2022-11-17 DOI: 10.3390/ijtpp7040032
Nicola Aldi, N. Casari, M. Pinelli, A. Suman, Alessandro Vulpio, Ottavio Mantovani, Paolo Saccenti
In industrial applications such as chemical plants, cement factories, and glassmakers, large-sized centrifugal fans are commonly used for dust-laden flow processing. In many cases, the contamination is due to solid particles responsible for fouling and erosion issues. Erosion induces the reduction of mechanical resistance and, at the same time, the modification of the geometry and the surface characteristics of the internal flow path. The process works according to the characteristics of the erodent particles, such as dimension and hardness, which have to be coupled with the mechanical properties of the substrate, like hardness and roughness level. In addition to this, the intensity of the erosion depends on the dynamic characteristics of particles, especially velocity and impact angle. For these reasons, erosion-related issues are difficult predict and reduce. In an attempt to preserve the structural integrity of the internal walls, wear-resistant plates are positioned where the impacting contaminants are supposed to be more detrimental. In the present work, a combined experimental and numerical approach is proposed to evaluate the proper setup of wear-resistance plates over the flow path of a large-sized centrifugal fan. The results show how different regions (rotating and stationary walls) are subjected to different impact behavior, determining that the design of the position of the wear-resistant plate is not straightforward. Suggestions related to reducing the erosion intensity are reported, highlighting the possibility of designing the best compromise between erosion, performance, and costs.
在化工厂、水泥厂和玻璃制造商等工业应用中,大型离心风机通常用于含尘流处理。在许多情况下,污染是由于固体颗粒造成的污垢和侵蚀问题。侵蚀会降低机械阻力,同时还会改变内部流道的几何形状和表面特性。该工艺根据侵蚀颗粒的特性工作,如尺寸和硬度,这些特性必须与基体的机械性能相结合,如硬度和粗糙度水平。除此之外,侵蚀强度还取决于颗粒的动力学特性,尤其是速度和冲击角。由于这些原因,与侵蚀相关的问题很难预测和减少。为了保持内壁的结构完整性,耐磨板被放置在冲击污染物更有害的地方。本文提出了一种实验和数值相结合的方法来评估大型离心风机流道上耐磨板的适当设置。结果显示了不同区域(旋转壁和静止壁)如何受到不同的冲击行为,这决定了耐磨板位置的设计并不简单。报告了有关降低侵蚀强度的建议,强调了在侵蚀、性能和成本之间设计最佳折衷方案的可能性。
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引用次数: 0
Energy and CO2 Impact of the Eco-Design Regulation for Fans on the European Market 欧洲市场风机生态设计法规对能源和二氧化碳的影响
IF 1.4 Q3 Engineering Pub Date : 2022-11-16 DOI: 10.3390/ijtpp7040031
Claus Händel
Fans are components in many different products and have been regulated since 2011 by the Eco-Design Regulation. A fan is typically not a final product but is used as a component in different applications, systems, and products. This study shows that it is helpful to target and regulate a component (possibly additionally) such a fan and that the Eco-Design Regulation of fans is an important driver of energy efficiency and has a significant impact. Regulating fans as a component stimulates the availability of efficient fans at reasonable prices and drives efficiency, also in cases where fans are implemented in other products where a fan’s efficiency does not dominate its performance. Since it was first implemented in 2013, the following savings in electrical energy were achieved: 12 GW electrical power, 150 TWh electrical energy, and 12 MT CO2. This is significant and a good example for regulation.
风机是许多不同产品的组成部分,自2011年以来一直受到《生态设计条例》的监管。风扇通常不是最终产品,而是用作不同应用、系统和产品中的组件。这项研究表明,针对和调节这样的风机组件(可能是额外的)是有帮助的,风机的生态设计法规是能源效率的重要驱动因素,具有重大影响。将风扇作为一个组件进行调节,可以刺激以合理价格提供高效风扇,并提高效率,在风扇在其他产品中使用的情况下,风扇的效率并不主导其性能。自2013年首次实施以来,实现了以下电能节约:12吉瓦电力、150太瓦时电能和12公吨二氧化碳。这一点意义重大,也是监管的一个好榜样。
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引用次数: 0
Uncovering the Root Causes of Stall Flutter in a Wide Chord Fan Blisk 揭示宽弦扇形颤振失速的根本原因
IF 1.4 Q3 Engineering Pub Date : 2022-11-02 DOI: 10.3390/ijtpp7040030
Huang Huang, Ming Yang, Dingxi Wang
Flutter was encountered at part speeds in a scaled wide chord fan blisk designed for a civil aeroengine during a rig test when the fan bypass flow was throttled toward its stall boundary. Analysis of the blade tip timing measurement data revealed that the fan blades vibrated at the first flap (1F) mode with nodal diameters of two and three. To facilitate a further rig test and ultimately eliminate the flutter problem, a numerical campaign was launched to help understand the root causes of the flutter. Both the influence coefficient method (ICM) and the traveling wave method (TWM) were employed in the numerical investigation to analyze unsteady flows due to blade vibration, with the intention to corroborate different numerical results and take advantage of each method. To eliminate nonphysical reflections, a sponge layer with an inflated mesh size was used for the extended inlet and outlet regions. Steady flow field and unsteady flow field were examined to relate them to the blade flutter. The influences of vibration frequency, mass flow rate, shock, boundary layer separation and acoustic mode propagation behaviors on the fan flutter stability were also investigated. Particular attention was paid to the acoustic mode propagation behaviors.
针对某民用航空发动机设计的宽弦扇形叶片,在对扇形叶片进行失速边界节流时,在部分速度下出现了颤振现象。对叶尖定时测量数据的分析表明,风扇叶片在第一扇叶(1F)模式下振动,节径分别为2和3。为了便于进一步的钻机试验并最终消除颤振问题,开展了一项数值运动,以帮助了解颤振的根本原因。采用影响系数法(ICM)和行波法(TWM)对叶片振动引起的非定常流场进行了数值分析,验证了数值结果的差异性,并充分利用了两种方法的优点。为了消除非物理反射,在扩展的进出口区域使用了膨胀网格尺寸的海绵层。研究了定常流场和非定常流场与叶片颤振的关系。研究了振动频率、质量流量、激波、边界层分离和声模态传播特性对风机颤振稳定性的影响。特别关注了声模传播特性。
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引用次数: 1
Impact of Methane and Hydrogen-Enriched Methane Pilot Injection on the Surface Temperature of a Scaled-Down Burner Nozzle Measured Using Phosphor Thermometry 甲烷和富氢甲烷先导喷注对磷光体测温缩小燃烧器喷嘴表面温度的影响
IF 1.4 Q3 Engineering Pub Date : 2022-11-01 DOI: 10.3390/ijtpp7040029
Henrik Feuk, Francesco Pignatelli, A. Subash, Ruike Bi, R. Szász, X. Bai, D. Lörstad, M. Richter
The surface temperature of a burner nozzle using three different pilot hardware configurations was measured using lifetime phosphor thermometry with the ZnS:Ag phosphor in a gas turbine model combustor designed to mimic the Siemens DLE (Dry Low Emission) burner. The three pilot hardware configurations included a non-premixed pilot injection setup and two partially premixed pilot injections where one had a relatively higher degree of premixing. For each pilot hardware configuration, the combustor was operated with either methane or hydrogen-enriched methane (H2/CH4: 50/50 in volume %). The local heating from pilot flames was much more significant for hydrogen-enriched methane compared with pure methane due to the pilot flames being in general more closely attached to the pilot nozzles with hydrogen-enriched methane. For the methane fuel, the average surface temperature of the burner nozzle was approximately 40 K higher for the partially premixed pilot injection configuration with a lower degree of mixing as compared to the non-premixed pilot injection configuration. In contrast, with the hydrogen-enriched methane fuel, the differences in surface temperature between the different pilot injection hardware configurations were much smaller due to the close-to-nozzle frame structure.
在设计用于模拟西门子DLE(干式低排放)燃烧器的燃气轮机模型燃烧器中,使用ZnS:Ag磷光体的寿命磷光体测温法测量了使用三种不同引燃硬件配置的燃烧器喷嘴的表面温度。三种先导硬件配置包括非预混先导喷射设置和两种部分预混先导注射,其中一种具有相对较高的预混合程度。对于每个引燃器硬件配置,燃烧器使用甲烷或富氢甲烷(H2/CH4:50/50体积%)运行。与纯甲烷相比,引燃火焰的局部加热对富氢甲烷来说要显著得多,因为引燃火焰通常更紧密地附着在富氢甲烷的引燃喷嘴上。对于甲烷燃料,与非预混引燃喷射配置相比,混合度较低的部分预混引燃喷嘴配置的燃烧器喷嘴的平均表面温度高出约40K。相比之下,对于富氢甲烷燃料,由于靠近喷嘴的框架结构,不同引燃喷射硬件配置之间的表面温度差异要小得多。
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引用次数: 1
A Comparative Performance Analysis of the Novel TurboAux Engine with a Turbojet Engine, and a Low-Bypass Ratio Turbofan Engine with an Afterburner 新型涡轮辅助发动机与涡轮喷气发动机和低涵道比加力涡扇发动机性能对比分析
IF 1.4 Q3 Engineering Pub Date : 2022-10-31 DOI: 10.3390/ijtpp7040028
Kaleab Fetahi, S. Asundi, A. C. Taylor
Presented herein is a comparative performance analysis of a novel turbofan engine with an auxiliary combustion chamber, nicknamed the TurboAux engine, against a turbojet engine, and a low bypass ratio turbofan engine with an afterburner is presented. The TurboAux engine is an adaption of the low-bypass ratio turbofan engine, but with secondary combustion in an auxiliary bypass annular combustion chamber for thrust augmentation. The TurboAux engine is envisioned with the desire to facilitate clean secondary burning of fuel at temperatures higher than in the main combustion chamber with air exiting the low-pressure compressor. The comparative study starts by analyzing the turbojet engine and its performance with and without an afterburner segment attached. In parallel, the conventional turbofan and its mixing counterpart are analyzed, also with and without an afterburner segment. A simple optimization analysis of a conventional turbofan is performed to identify optimal ‘fan’ pressure ratios for a series of low-bypass ratios (0.1 to 1.5). The optimal fan pressure ratios and their corresponding bypass ratios are adapted to demonstrate the comparative performance of the varying configurations of the TurboAux engine. The formulation and results are an attempt to make a case for charter aircrafts and efficient close-air-support aircrafts. The results yielded increased performance in thrust augmentation, but at the cost of a spike in fuel consumption. This trade-off requires more in-depth investigation to further ascertain the TurboAux’s utility.
本文对一种带辅助燃烧室的新型涡扇发动机(称为TurboAux发动机)与一种涡轮喷气发动机和一种带加力的低涵道比涡扇发动机进行了性能比较分析。TurboAux发动机是低涵道比涡扇发动机的一种自适应发动机,但在辅助旁通环形燃烧室中进行二次燃烧以增加推力。TurboAux发动机的设想是,在空气离开低压压缩机的情况下,在高于主燃烧室的温度下促进燃料的清洁二次燃烧。对比研究首先分析了涡轮喷气发动机及其附加和不附加加力段的性能。同时,分析了传统的涡扇及其混合对应物,也分析了有和没有加力段的情况。对传统涡轮风扇进行简单的优化分析,以确定一系列低旁通比(0.1至1.5)的最佳“风扇”压力比。最佳风扇压力比及其相应的旁通比适用于证明TurboAux发动机不同配置的比较性能。该公式和结果试图为包机和高效近距离空中支援飞机提供依据。这一结果提高了推力增加的性能,但代价是燃料消耗激增。这种权衡需要更深入的调查,以进一步确定TurboAux的效用。
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引用次数: 0
Experimental Investigation of a Complex System of Impinging Jets Using Infrared Thermography 红外热成像技术在复杂冲击射流系统中的实验研究
IF 1.4 Q3 Engineering Pub Date : 2022-10-01 DOI: 10.3390/ijtpp7040027
Julia Schweikert, B. Weigand
A central task in aviation technology is the development of efficient cooling techniques for thermal highly loaded engine components. For an optimal design of the cooling mechanisms, the heat transfer characteristics have to be known and need to be describable. As a cooling concept for low-pressure turbine casings, complex systems of impinging jets are used in order to reduce blade tip clearances during the flight mission. In order to improve established theoretical model approaches, this paper presents a novel method for the experimental investigation of such a complex system with 200 impinging jets using infrared thermography. The presented experimental method uses a thin electrically heated chrome-aluminum foil as target plate. Modeling the transient effects inside the foil, small structures and high gradients in the heat transfer coefficient can be reproduced with good accuracy. Experimental results of the local heat transfer characteristics are reported for jet Reynolds numbers of Re=2000...6000. The influence of the jet-to-jet distance and the jet Reynolds number on the Nusselt numbers are quantified with Nu∼(S/D)−0.47 and Nu∼Re0.7. The results indicate a dependency of the flow regime for the relatively low jet Reynolds numbers, as it is known from literature.
航空技术的中心任务是开发用于热高负载发动机部件的高效冷却技术。为了优化冷却机构的设计,必须知道并描述传热特性。作为低压涡轮机壳体的冷却概念,为了在飞行任务中减少叶尖间隙,使用了复杂的撞击射流系统。为了改进已建立的理论模型方法,本文提出了一种利用红外热像仪对具有200个撞击射流的复杂系统进行实验研究的新方法。所提出的实验方法使用薄的电加热铬铝箔作为靶板。对箔内部的瞬态效应进行建模,可以以良好的精度再现传热系数中的小结构和高梯度。报道了雷诺数为Re=2000…6000时局部换热特性的实验结果。喷气距离和喷气雷诺数对Nusselt数的影响用Nu~(S/D)−0.47和Nu~Re0.7进行量化。结果表明,正如文献中所知,相对较低的射流雷诺数对流态的依赖性。
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引用次数: 0
Near-Stall Modelling of a Pitching Airfoil at High Incidence, Mach Number and Reduced Frequency 俯仰翼型在高入射、马赫数和降低频率下的近失速建模
IF 1.4 Q3 Engineering Pub Date : 2022-09-29 DOI: 10.3390/ijtpp7040026
C. Brandstetter, Sina Stapelfeldt
The prediction accuracy of aeroelastic stability in fans and compressors depends crucially on the accuracy of the underlying aerodynamic predictions. The prevalent approach in the field solves the unsteady Reynolds-averaged Navier—Stokes equations in the presence of blade vibration. Given the unsteady, three-dimensional and often separated nature of the flow in the regimes of aeroelastic interest, the confidence in URANS methods is questionable. This paper uses the simple test case of a pitching symmetric aerofoil with a sharp leading edge to illustrate the challenges of aeroelastic modelling. It compares coupled numerical simulations against time-resolved experimental measurements. The unsteady aerodynamic response of the pitching blade and its dependency on tip-clearance flow and time-averaged incidence angle are analyzed. The results indicate that differences in the unsteady aerodynamics between different numerical approaches close to stall can have a significant impact on local aerodynamic damping. Furthermore, for the chosen test case there is a strong correspondence between the local quasi-steady and unsteady behaviour which weakens, but is still present, towards stall.
风机和压气机气动弹性稳定性的预测精度在很大程度上取决于基础气动预测的准确性。目前常用的方法是求解存在叶片振动的非定常reynolds -average Navier-Stokes方程。考虑到非定常的、三维的和经常分离的流动性质,在气动弹性的兴趣区,对URANS方法的信心是值得怀疑的。本文以一个具有尖锐前缘的俯仰对称翼型的简单试验案例来说明气动弹性建模的挑战。它比较了耦合数值模拟与时间分辨实验测量。分析了俯仰叶片的非定常气动响应及其与叶尖间隙流和时间平均入射角的关系。结果表明,接近失速时不同数值方法的非定常气动特性差异会对局部气动阻尼产生显著影响。此外,对于所选的测试用例,在局部准稳态和非稳态行为之间存在很强的对应关系,这种对应关系减弱,但仍然存在,趋于失速。
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引用次数: 0
Cantilevered Tandem Stator in Annular High Speed Test Rig 环形高速试验台悬挑串联定子
IF 1.4 Q3 Engineering Pub Date : 2022-07-20 DOI: 10.3390/ijtpp7030024
Roland Rückert, D. Peitsch
The present paper investigates the aerodynamic performance of a cantilevered tandem stator based on experiments conducted within a high speed annular test rig at the Technische Universitaet Berlin. A tandem blade in this context describes a double rowed stator configuration where the turning of the incoming flow is split up between two blades arranged in succession. For evaluation purposes, a conventional single bladed stator is used as reference. To provide machine relevant boundary conditions of cantilevered stator assemblies, the moving hub wall is recreated by a rotating disk. Overall, the tandem stator is able to achieve higher flow turning while keeping the total pressure losses below those of a single stator. It is found that the tandem stator in general behaves similar to the conventional stator. When installed in cantilevered fashion, both stator types benefit considerably in terms of loss reduction. Without the hub clearance and therefore absence of the clearance flow, each of the configurations suffered from severe corner separation. The tandem stator responds more sensitively to change in clearance height.
本文基于在柏林工业大学高速环形试验台上进行的实验,研究了悬臂串联定子的气动性能。本文中的串联叶片描述了双列定子配置,其中流入流的转向在连续布置的两个叶片之间分开。出于评估目的,使用传统的单叶片定子作为参考。为了提供悬臂定子组件的机器相关边界条件,通过旋转圆盘重新创建了移动轮毂壁。总的来说,串联定子能够实现更高的流量转弯,同时将总压力损失保持在单个定子的压力损失以下。研究发现,串联定子的性能通常与传统定子相似。当以悬臂方式安装时,两种定子类型在降低损耗方面都有很大的好处。没有轮毂间隙,因此也没有间隙流,每种配置都会出现严重的角分离。串联定子对间隙高度的变化反应更灵敏。
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引用次数: 0
Unsteady Analysis of a Pulsating Alternate Flow Pattern in a Radial Vaned Diffuser 径向叶片扩压器内脉动交替流型的非定常分析
IF 1.4 Q3 Engineering Pub Date : 2022-07-14 DOI: 10.3390/ijtpp7030023
Nicolas Poujol, M. Buisson, P. Duquesne, I. Trébinjac
In centrifugal compressors, Mild Surge (MS) leads to unstable operation. Previous experimental work on a centrifugal compressor designed and built by Safran Helicopter Engines (SafranHE) showed that MS corresponds to the pulsation of an alternate stall pattern at the Helmholtz frequency of the test rig on two channels in the radial diffuser. The present contribution experimentally investigates the impact of the Inlet Guide Vane (IGV) stagger angle on this alternate flow and numerically studies the topology of this pulsating alternate flow. The experimental investigation is performed with unsteady pressure sensors, and shows that the IGV stagger angle only impacts the pulsation frequency of the alternate flow pattern. This change is explained by the dependence of the Helmholtz frequency on the compressor inlet section. The topological analysis of the average flow field, computed from wall-resolved Unsteady Reynolds-Averaged Navier–Stokes (URANS) simulations, demonstrates that the saddle point (major critical point) in the corner hub/suction side of the stalled blade migrates upstream while staying in the corner if the mass flow rate decreases. One main blade over two is stalled on both sides because the flow originating from this corner separation circumvents the trailing edge and migrates upstream along the pressure side. In the simulation, the pulsation of the alternate stall is coupled with the reflection of acoustic waves on the inlet and outlet planes, regarded as an environmental effect.
在离心式压缩机中,轻微喘振(MS)会导致运行不稳定。先前对赛峰直升机发动机公司(SafranHE)设计和制造的离心式压缩机的实验工作表明,MS对应于径向扩散器中两个通道上试验台亥姆霍兹频率下的交替失速模式的脉动。本论文通过实验研究了进口导叶(IGV)交错角对这种交变流的影响,并对这种脉动交变流的拓扑结构进行了数值研究。利用非定常压力传感器进行了实验研究,结果表明,IGV交错角只影响交替流型的脉动频率。这种变化可以通过亥姆霍兹频率对压缩机入口部分的依赖性来解释。根据壁面解析的非定常雷诺平均Navier-Stokes(URNS)模拟计算的平均流场拓扑分析表明,如果质量流量降低,失速叶片的角毂/吸力侧的鞍点(主要临界点)会向上游移动,同时停留在角部。两个主叶片上的一个主叶片在两侧失速,因为源自该角分离的气流绕过后缘并沿压力侧向上游迁移。在模拟中,交替失速的脉动与声波在入口和出口平面上的反射相耦合,被视为环境效应。
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引用次数: 1
期刊
International Journal of Turbomachinery, Propulsion and Power
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