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Unsteady Cavitation Analysis of the Centrifugal Pump Based on Entropy Production and Pressure Fluctuation 基于熵产和压力波动的离心泵非定常空化分析
Q3 Engineering Pub Date : 2023-11-11 DOI: 10.3390/ijtpp8040046
Qiaorui Si, Fanjie Deng, Yu Lu, Minquan Liao, Shouqi Yuan
A numerical method using combined detached-eddy simulation (DES) and a cavitation model considering the rotation effect is used for unsteady cavitation flow field of the centrifugal pump. A closed-type pump test system was established to obtain the pump performance and pressure pulsation characteristics under different flow rates and cavitation condition, which provide boundary conditions and verification of calculations. Based on the calculation results of the unsteady flow field of the centrifugal pump cavitation, the entropy generation analysis of the flow field and an analysis of the pressure fluctuation characteristics were carried out. Then, we tried to reveal the relationship between cavitation and the deterioration of the centrifugal pump performance and the generation of the unstable operation excitation force. The internal energy loss is mainly concentrated in the impeller, volute, and pump cavity area, which accounts for more than 85% of the total entropy generation. The characteristic frequency of a Strouhal number of about 0.333 appears at the volute tongue due to the cavitation flow spread downstream.
采用结合分离涡模拟(DES)和考虑旋转效应的空化模型对离心泵非定常空化流场进行了数值模拟。建立了闭式泵试验系统,获得了不同流量和空化条件下泵的性能和压力脉动特性,为计算提供了边界条件和验证。在离心泵空化非定常流场计算结果的基础上,进行了流场熵产分析和压力脉动特性分析。然后,我们试图揭示空化与离心泵性能恶化和不稳定运行激励力的产生之间的关系。内部能量损失主要集中在叶轮、蜗壳和泵腔区域,占总熵产的85%以上。由于空化流向下游扩散,在蜗壳舌处出现了斯特劳哈尔数约0.333的特征频率。
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引用次数: 0
Lubrication Film Friction Model for Grooved Annular Seals 沟槽环形密封的润滑膜摩擦模型
Q3 Engineering Pub Date : 2023-11-10 DOI: 10.3390/ijtpp8040045
Robin M. Robrecht, Peter F. Pelz
Grooved liquid annular seals have a significant influence on the design of turbomachines. Corresponding lubrication film models need to account for the different friction behavior of the grooves compared to plain seals. However, there is a lack of reliable and validated models for this purpose. Thus, the applicability of a friction factor model is explored and a calibration method is presented. A single square groove is investigated by means of 96 steady-state RANS simulations for different operation conditions and groove geometries. The results are used to calibrate the friction model and successfully verify it in terms of the pressure drop over the groove. For validation, two full grooved seals with relatively large square grooves were investigated by experiment. The friction model was incorporated in a lubrication model and compared to the measurement data for the pressure difference and the resulting force for specified leakage and eccentricity. The model predictions for the pressure difference can be considered very good. The force predictions show significant deviation, but can be considered acceptable given the low force magnitudes and measurement uncertainty. The results offer a general validity to our friction model approach, assumptions and the calibration method.
槽状液体环密封对涡轮机械的设计有重要的影响。相应的润滑膜模型需要考虑沟槽与滑动密封的不同摩擦行为。然而,目前还缺乏可靠且经过验证的模型。为此,探讨了摩擦系数模型的适用性,并提出了一种标定方法。通过96次稳态RANS模拟,研究了不同工况和不同槽形的单方槽。结果用于校准摩擦模型,并成功地验证了它在槽上的压降。为了验证这一点,对两种方形槽较大的全槽密封进行了实验研究。将摩擦模型整合到润滑模型中,并与指定泄漏量和偏心距下的压力差和产生的力的测量数据进行比较。模型对压差的预测可以认为是很好的。力预测显示出明显的偏差,但考虑到力的大小和测量的不确定性,可以认为是可以接受的。结果表明,本文的摩擦模型方法、假设和标定方法具有普遍的有效性。
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引用次数: 0
Steady and Unsteady Numerical Characterization of the Secondary Flow Structures of a Highly Loaded Low-Pressure Compressor Stage 高负荷低压压气机级二次流结构的定常与非定常数值表征
Q3 Engineering Pub Date : 2023-11-10 DOI: 10.3390/ijtpp8040044
Riccardo Toracchio, Fabrizio Fontaneto, Koen Hillewaert
This paper presents the numerical characterization of a highly loaded compressor by means of 3D unsteady RANS simulations. The focus is on critical flow structures and their evolution at different operating points of the machine. First, the numerical setup and mesh quality are presented to support the reliability of the provided results. The comparison against experiments is then described for this purpose. Later, a full description of the unsteady behavior of the machine is provided, giving special attention to the two regions where the most critical features are expected: the rotor hub wall and the casing. Rotor–stator interactions are then investigated and the role of the inlet guide vane (IGV) is finally discussed. Results are analyzed at design and near-stall conditions, with a focus on the behavior close to the stability limit at 100% speed.
本文采用三维非定常RANS模拟方法对高负荷压气机进行了数值表征。重点是在机器的不同工作点的关键流动结构及其演变。首先,提出了数值设置和网格质量来支持所提供结果的可靠性。然后为此目的描述与实验的比较。后来,提供了机器的非定常行为的完整描述,特别注意两个区域,其中最关键的特征是预期:转子轮毂壁和机匣。然后研究了转子-定子相互作用,最后讨论了进口导叶的作用。在设计和接近失速条件下分析结果,重点关注在100%速度下接近稳定极限的行为。
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引用次数: 0
Surrogate Modeling of the Aeroacoustics of an NM80 Wind Turbine NM80型风力机气动声学模拟研究
Q3 Engineering Pub Date : 2023-10-20 DOI: 10.3390/ijtpp8040043
Filippo De Girolamo, Lorenzo Tieghi, Giovanni Delibra, Valerio Francesco Barnabei, Alessandro Corsini
Wind turbines play a major role in the European Green Deal for clean energy transition. Noise is a critical aspect among open technological issues, as it determines the possibility of onshore installations near inhabited places and the possible detrimental effects on wildlife when offshore. This paper assesses the accuracy of different approaches to predicting the sound pressure level (SPL) of a wind turbine. The 2.75 MW Neg Micon NM80 horizontal axis wind turbine (HWAT) was simulated in OpenFOAM, modeling the turbine with the actuator line method (ALM) implemented in the turbinesFoam library. Two different inflow conditions were considered: a stationary inflow with a typical atmospheric boundary layer profile and a time-dependent inflow derived from a precursor channel with fully turbulent conditions. The surrogate model for noise prediction used for this work is based on the synthetic/surrogate acoustics models (SAMs) of Amiet and Brooks-Pope-Marcolini (BPM). This approach allows for blade motion modeling and the prediction of the SPL of the URANS postprocessing results. The SPL spectrum obtained was then compared to the results from the other aeroacoustic solvers of IEA Task 39 participants, showing the best performance in the fully turbulent case. The results demonstrate that coupling between the ALM and surrogate acoustics provides more accurate results than the blade element momentum (BEM) approach.
风力涡轮机在清洁能源转型的欧洲绿色协议中发挥着重要作用。噪音是开放技术问题中的一个关键方面,因为它决定了在有人居住的地方附近安装陆上设施的可能性,以及在海上对野生动物可能产生的有害影响。本文对不同方法预测风力机声压级的精度进行了评价。在OpenFOAM中对2.75 MW Neg Micon NM80水平轴风力涡轮机(HWAT)进行了仿真,并在turesfoam库中实现了执行器线方法(ALM)对涡轮机进行了建模。考虑了两种不同的流入条件:具有典型大气边界层剖面的平稳流入和来自具有完全湍流条件的前驱通道的时变流入。这项工作中使用的噪声预测替代模型是基于Amiet和Brooks-Pope-Marcolini (BPM)的合成/替代声学模型(sam)。这种方法允许叶片运动建模和预测URANS后处理结果的声压级。然后将获得的声压级频谱与IEA任务39参与者的其他气动声学求解器的结果进行比较,显示出在完全湍流情况下的最佳性能。结果表明,与叶片单元动量(BEM)方法相比,ALM和替代声学之间的耦合提供了更精确的结果。
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引用次数: 0
Adjoint-Based Design Optimization of a Volute for a Radial Compressor 基于共轭法的径向压缩机蜗壳设计优化
Q3 Engineering Pub Date : 2023-10-13 DOI: 10.3390/ijtpp8040041
Romain Hottois, Arnaud Châtel, Tom Verstraete
Numerical optimization methods are widely used for designing turbomachinery components due to the cost and time savings they can provide. In the available literature, the shape optimization of radial compressors mainly focuses on improving the impeller alone. However, it is well-established knowledge that the volute plays a key role in the overall performance of the compressor. The aim of the present paper is to perform an adjoint-based optimization of a volute that is designed for the SRV2-O compressor. The CAD model was first created by using the parametrization of 33 design parameters. Then, a butterfly topology was applied to mesh the computational domain with a multi-block structured grid, and an elliptic smoothing procedure was used to improve the quality of the fluid grid. A steady-state RANS CFD solver with a Spalart-Allmaras turbulence model was used to solve the Navier–Stokes equations, and then the flow sensitivities were computed with an adjoint solver. The objective function consists of minimizing the loss coefficient of the volute. The optimization is performed to obtain an improved design with a 14% loss reduction. A detailed flow and design analysis is carried out to highlight the loss reduction mechanisms, followed by the optimizer. Finally, the compressor map of the full stage is compared between the baseline and the optimized volute from the CFD simulations using a mixing plane interface. This research demonstrates the successful use of a gradient-based optimization technique to improve the volute of a radial compressor and opens the door towards simultaneously optimizing the wheel and the volute.
数值优化方法由于可以节省成本和时间而广泛应用于涡轮机械部件的设计。在现有的文献中,径向压缩机的形状优化主要集中在单叶轮的改进上。然而,众所周知,蜗壳在压缩机的整体性能中起着关键作用。本文的目的是对SRV2-O压缩机设计的蜗壳进行伴随优化。首先对33个设计参数进行参数化,建立CAD模型。然后,采用蝶形拓扑对计算域进行多块结构网格的网格划分,并采用椭圆平滑处理提高流体网格的质量。采用Spalart-Allmaras湍流模型的稳态RANS CFD求解器对Navier-Stokes方程进行求解,然后利用伴随求解器计算流动灵敏度。目标函数包括最小化蜗壳的损耗系数。进行优化以获得改进的设计,损耗降低14%。进行了详细的流程和设计分析,以突出减少损失的机制,然后是优化器。最后,利用混合平面界面,比较了CFD模拟的基线和优化蜗壳的全级压气机分布图。该研究成功地应用了基于梯度的优化技术来改进径向压缩机的蜗壳,为同时优化叶轮和蜗壳打开了大门。
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引用次数: 1
State of the Art on Two-Phase Non-Miscible Liquid/Gas Flow Transport Analysis in Radial Centrifugal Pumps Part B: Review of Experimental Investigations 径向离心泵内两相非混相液/气流动输运分析的研究现状。B部分:实验研究综述
Q3 Engineering Pub Date : 2023-10-13 DOI: 10.3390/ijtpp8040042
Michael Mansour, Dominique Thévenin
This paper aims to summarize the results of several experimental investigations regarding two-phase liquid–gas flows in radial centrifugal pumps. The main objective is to combine the corresponding experimental results and collect the obtained knowledge to provide a better understanding of this configuration. The simultaneous transport of the two phases, the phase segregation, and the regions of safe or critical pump performance were described for a wide variety of pump configurations. This review covers single- and two-phase pumping conditions, performance degradation, pump breakdown, performance hysteresis, different flow regimes, flow regime maps, flow instabilities, and surging. This manuscript also considers the influence of employing different pump configurations on pump performance and flow regimes. This includes comparisons between closed and semi-open impellers, standard and increased tip clearance gaps, and running the pump with and without an inducer. Many of the results discussed have been published in a series of research papers. They were all collected, summarized, and compared systematically in the present review.
本文综述了径向离心泵内液气两相流动的实验研究结果。主要目的是结合相应的实验结果并收集所获得的知识,以便更好地理解该配置。描述了两相的同时输运,相分离,以及各种泵配置的安全或临界泵性能区域。这篇综述涵盖了单相和两相泵送条件、性能退化、泵故障、性能滞后、不同流型、流型图、流动不稳定性和喘振。本文还考虑了采用不同的泵配置对泵的性能和流动制度的影响。这包括封闭和半开放叶轮之间的比较,标准和增加的叶顶间隙间隙,以及在有和没有诱导器的情况下运行泵。讨论的许多结果已发表在一系列研究论文中。本文对这些文献进行了系统的收集、总结和比较。
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引用次数: 0
Systematic Comparison of Sensor Signals for Pump Operating Points Estimation Using Convolutional Neural Network 基于卷积神经网络的泵工作点估计传感器信号的系统比较
Q3 Engineering Pub Date : 2023-10-04 DOI: 10.3390/ijtpp8040039
Hanbing Ma, Oliver Kirschner, Stefan Riedelbauch
The head and flow rate of a pump characterize the pump performance, which help determine whether maintenance is needed. In the proposed method, instead of a traditional flowmeter and manometer, the operating points are identified using data collected from accelerometers and microphones. The dataset is created from a test rig consisting of a standard centrifugal water pump and measurement system. After implementing preprocessing techniques and Convolutional Neural Networks (CNNs), the trained models are obtained and evaluated. The influence of the sensor location and the performance of different signals or signal combinations are investigated. The proposed method achieves a mean relative error of 7.23% for flow rate and 2.37% for head with the best model. By employing two data augmentation techniques, performance is further improved, resulting in a mean relative error of 3.55% for flow rate and 1.35% for head with the sliding window technique.
泵的扬程和流量表征了泵的性能,这有助于确定是否需要维护。在该方法中,使用加速度计和传声器收集的数据来识别工作点,而不是传统的流量计和压力计。该数据集是由一个标准的离心水泵和测量系统组成的试验台创建的。在实现预处理技术和卷积神经网络(cnn)之后,得到训练好的模型并对其进行评估。研究了不同信号或信号组合对传感器位置和性能的影响。在最佳模型下,该方法的流量平均相对误差为7.23%,水头平均相对误差为2.37%。通过采用两种数据增强技术,进一步提高了性能,滑动窗口技术的流量平均相对误差为3.55%,水头平均相对误差为1.35%。
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引用次数: 0
New Supersonic Nozzle Test Rig Used to Generate Condensing Flow Test Data According to Barschdorff 根据Barschdorff的说法,用于生成冷凝流动测试数据的新型超音速喷嘴试验台
Q3 Engineering Pub Date : 2023-10-04 DOI: 10.3390/ijtpp8040040
Manuel Ernesto Maqueo Martínez, Stefan Schippling, Markus Schatz, Damian M. Vogt
Considerable progress has been achieved in recent decades in understanding the phenomena related to the onset of condensation in steam flows, both experimentally and especially numerically. Nevertheless, there is still a certain disagreement between the different numerical models used. Unfortunately, the available experimental validation data are not sufficiently detailed to allow for proper validation of computational fluid dynamics (CFD) simulations. Therefore, this paper presents new experimental data for condensing steam flows, acquired in a supersonic nozzle according to Barschdorff, at the Institute of Thermal Turbomachinery Laboratory (ITSM) at the University of Stuttgart. A steady inlet pressure of approximately 784 mbar was set for three inlet temperatures down to 100.2 ∘C. Condensation onset is accurately captured across the nozzle, using down to 1 mm spatial resolution for both pneumatic and light spectra measurements. CFD simulations were performed using the commercial solver ANSYS CFX. The droplet diameters are numerically overestimated by approximately a factor of 1.5. Disagreement has been found between original Barschdorff’s experiments and measurements at ITSM. However, there is a good agreement in terms of the pressure distribution along the nozzle axis between experimental and numerical results. The reproducibility of the results is excellent.
近几十年来,在理解与蒸汽流动中凝结发生有关的现象方面取得了相当大的进展,无论是实验上还是数值上。然而,不同的数值模型之间仍然存在一定的分歧。不幸的是,现有的实验验证数据不够详细,无法对计算流体动力学(CFD)模拟进行适当的验证。因此,本文提出了由斯图加特大学热涡轮机械实验室(ITSM)的Barschdorff在超音速喷嘴中获得的冷凝蒸汽流的新实验数据。在三个入口温度降至100.2°C的情况下,将入口压力稳定地设定为大约784毫巴。冷凝开始准确地通过喷嘴捕获,使用低至1毫米的空间分辨率用于气动和光谱测量。采用商用求解器ANSYS CFX进行CFD仿真。液滴直径在数值上被高估了约1.5倍。在Barschdorff最初的实验和ITSM的测量结果之间发现了分歧。然而,在沿喷嘴轴向的压力分布方面,实验结果与数值结果吻合得很好。结果重现性好。
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引用次数: 0
Effect of Mistuning and Blade Passing Frequencies on a Turbine’s Integral Mode Blade Vibration Detection Using a Pulsation Probe 失谐和叶片通过频率对脉动探头涡轮积分模态叶片振动检测的影响
Q3 Engineering Pub Date : 2023-10-02 DOI: 10.3390/ijtpp8040037
Takashi Ando
For engines operating using heavy fuel oil (HFO), the nozzle rings of turbocharger turbines are prone to severe degradation because of contamination with unburned fuel deposits. This contamination may lead to increased excitation of blade resonance. A previous study provides technical guidelines on how to extract the relevant information from pulsation spectra using a single probe installed away from the turbine trailing edge and some sound experimental proofs of integral mode turbine vibration detection. These theoretical discussions only allude to the effects of mistuning and interferences due to classical blade passing frequencies on sound radiation patterns emitted by integral blade vibration modes. In this study, both effects are thoroughly discussed. Combining the knowledge of theoretical study and further experimental results, the application range of this blade vibration detection method can be remarkably extended.
对于使用重质燃料油(HFO)的发动机,涡轮增压器涡轮的喷嘴环容易因未燃烧燃料沉积物的污染而严重退化。这种污染可能导致叶片共振的激发增加。前人的研究提供了利用远离涡轮尾缘的单探头从脉动谱中提取相关信息的技术指导,以及一些完整模态涡轮振动检测的实验证明。这些理论讨论仅暗示了由经典叶片通过频率引起的失谐和干扰对整体叶片振动模式发出的声辐射模式的影响。在本研究中,这两种效应都进行了深入的讨论。结合理论研究的知识和进一步的实验结果,可以显著扩展该叶片振动检测方法的应用范围。
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引用次数: 0
Transient Resonance Passage of a Mistuned Bladed Disk with and without Underplatform Dampers 有无平台下阻尼器的失谐叶片盘的瞬态共振通道
Q3 Engineering Pub Date : 2023-10-02 DOI: 10.3390/ijtpp8040038
Katharina Brinkmann, Thomas Hoffmann, Lars Panning-von Scheidt, Heinrich Stüer
In this work, the vibration response of an academic free-standing turbine blisk is analyzed in regard to transient resonance passages. Measurement data are recorded using strain gauges and tip timing to evaluate the blades first bending mode both linearly and with two different types of underplatform dampers. These results are validated against steady-state responses and show good agreement with each other. To examine the effects of a transient resonance passage, response functions of each blade are evaluated both with and without the underplatform dampers. It is shown that friction damping is able to inhibit any appearance of a transient ring-down. Additionally, a multi-mass oscillator model with frictional contacts is analyzed, which qualitatively exhibits the same dynamics as the measurements. Due to geometric mistuning, all blades exhibit different vibration responses. This can lead to a transient amplitude amplification, which is observed on several blades. Analogously, this phenomenon can be mitigated by friction damping.
本文分析了某独立涡轮叶片在瞬态共振通道下的振动响应。测量数据记录使用应变计和叶尖计时,以评估叶片的第一次弯曲模式线性和两种不同类型的平台下阻尼器。这些结果与稳态响应进行了验证,并显示出很好的一致性。为了检验瞬态共振通道的影响,每个叶片的响应函数在有和没有平台下阻尼器的情况下都进行了评估。结果表明,摩擦阻尼能够抑制任何形式的瞬态磨损。此外,还分析了具有摩擦接触的多质量振子模型,定性地显示了与测量相同的动力学特性。由于几何失谐,所有叶片表现出不同的振动响应。这可能导致瞬态振幅放大,这在几个叶片上观察到。类似地,这种现象可以通过摩擦阻尼来减轻。
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引用次数: 0
期刊
International Journal of Turbomachinery, Propulsion and Power
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