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Axial Impeller-Only Fans with Optimal Hub-to-Tip Ratio and Blades Adapted for Minimum Exit Loss 具有最佳轮毂与叶尖比和适应最小出口损失的叶片的轴流叶轮风扇
IF 1.4 Q2 ENGINEERING, AEROSPACE Pub Date : 2023-03-01 DOI: 10.3390/ijtpp8010007
T. Carolus, K. Bamberger
This study targets determining impellers of impeller-only axial fans with an optimal hub-to-tip ratio for the highest achievable total-to-static efficiency. Differently from other studies, a holistic approach is chosen. Firstly, the complete class of these fans is considered. Secondly, the radial distribution of blade sweep angle, stagger angle, chord length, and camber are varied to adapt the blades to the complex flow in the hub and tip regions. The tool being used is an optimization scheme with three key components: (i) a database created beforehand by Reynolds-averaged Navier–Stokes (RANS)-predicted performance characteristics of 14,000 designs, (ii) an artificial neural network as a metamodel for the fan performance as a function of 26 geometrical parameters, and (iii) an evolutionary algorithm for optimization, performed on the metamodel. Typically, the hub-to-tip ratios for the impellers proposed by the optimization scheme are smaller than those obtained by applying the classic design rules. A second outcome are the shapes of the blades, which are adapted for a minimum exit loss. These shapes deviate substantially from the classic and even the state-of-the-art “swept-only” or “swept with dihedral” designs. The chord length, stagger, and sweep angle are distributed from hub to tip in a complex manner. The inherent reason is that the scheme tries to minimize not only the dynamic exit loss but also frictional losses due to secondary flows in the hub and tip regions, which eventually results in the maximum achievable total-to-static efficiency. Upon request, the authors will provide the full geometry of the four impellers analysed in some detail in this study to any individual for experimental validation or further analysis of their performance.
本研究的目标是确定具有最佳毂尖比的纯叶轮轴流风扇的叶轮,以获得最高的总静态效率。与其他研究不同的是,选择了一种全面的方法。首先,考虑这些风扇的完整类别。其次,改变叶片扫掠角、交错角、弦长和弯度的径向分布,使叶片适应轮毂和叶尖区域的复杂流动。所使用的工具是一个由三个关键组成部分组成的优化方案:(i)由雷诺平均Navier-Stokes(RANS)预先创建的14000个设计的预测性能特征数据库,(ii)作为26个几何参数函数的风扇性能元模型的人工神经网络,以及(iii)用于优化的进化算法,对元模型执行。通常,优化方案提出的叶轮的轮毂与叶尖之比小于应用经典设计规则获得的轮毂与翼尖之比。第二个结果是叶片的形状,其适用于最小的出口损失。这些形状与经典甚至最先进的“仅扫掠”或“二面体扫掠”设计大相径庭。弦长、交错和扫掠角以复杂的方式从轮毂到叶尖分布。其内在原因是,该方案不仅试图使动态出口损失最小化,还试图使轮毂和叶尖区域中二次流引起的摩擦损失最小化,这最终导致可实现的最大总静态效率。根据要求,作者将向任何个人提供本研究中详细分析的四个叶轮的完整几何形状,以便对其性能进行实验验证或进一步分析。
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引用次数: 0
Numerical Determination of the Equivalent Sand Roughness of a Turbopump’s Surface and Its Roughness Influence on the Pump Characteristics 涡轮泵表面等效砂粗糙度的数值确定及其对泵特性的影响
IF 1.4 Q2 ENGINEERING, AEROSPACE Pub Date : 2023-02-07 DOI: 10.3390/ijtpp8010005
B. Torner, Deborah Duong, F. Wurm
The correct computation of flows over rough surfaces in technical systems, such as in turbomachines, is a significant issue for proper simulations of their performance data. Once the flow over rough surfaces is adequately computed in these machines, simulations become more trustworthy and can replace experimental prototyping. Roughness modelling approaches are often implemented in a solver to account for roughness effects in flow simulations. In these approaches, the equivalent sand roughness ks must be defined as a characteristic parameter of the rough surface. However, it is difficult to determine the corresponding ks-value for a surface roughness. In this context, this paper shows a novel and time-efficient numerical method, the discrete porosity method (DPM), which can be used to determine the ks-value of a rough surface. Applying this method, channel flow simulations were performed with an irregularly distributed cast iron surface from a turbopumps volute. After identifying the fully rough regime, the equivalent sand roughness was determined and a match with ks-values from literature data was found. Subsequently, the established ks-value for cast iron was used in a turbopump simulation with rough walls. The performance data of the pump were validated by experiments and a good agreement between the experimental and simulated performance data was found.
在技术系统(如涡轮机)中,正确计算粗糙表面上的流动是正确模拟其性能数据的一个重要问题。一旦在这些机器中充分计算出粗糙表面上的流动,模拟就变得更加可信,可以取代实验原型。粗糙度建模方法通常在求解器中实现,以说明流动模拟中的粗糙度影响。在这些方法中,必须将等效砂粗糙度ks定义为粗糙表面的特征参数。然而,很难确定表面粗糙度的相应ks值。在此背景下,本文提出了一种新的、时效性强的数值方法,即离散孔隙率法(DPM),该方法可用于确定粗糙表面的ks值。应用该方法,对涡轮泵蜗壳的不规则分布铸铁表面进行了通道流动模拟。在确定了完全粗糙的状态后,确定了等效砂粗糙度,并发现与文献数据中的ks值相匹配。随后,在具有粗糙壁的涡轮泵模拟中使用了铸铁的既定ks值。通过实验验证了该泵的性能数据,实验结果与模拟结果吻合较好。
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引用次数: 2
Exergy-Based Efficiency Assessment of Fans vs. Isentropic Efficiency 基于火用的风机效率评估与等熵效率
IF 1.4 Q2 ENGINEERING, AEROSPACE Pub Date : 2023-02-06 DOI: 10.3390/ijtpp8010004
Johannes Brötz, C. Schänzle, P. Pelz
The efficiency definition allows us to compare two machines with each other. In general, the efficiency is defined as the ratio of usable power to the required power. This raises the question: what is the usable power? Most engineers discuss efficiency on the basis of the energy balance, i.e., the first law of thermodynamics. In this paper, we derive the exegetic efficiency taking the second law of thermodynamics into account. Exergy analysis takes into account work and heat and is able to model reality very accurately. On this basis, a comparison between the isentropic and exergetic efficiencies is given. A high-pressure radial fan is used as an example, and the differences are discussed. Therefore, measurements of a non-adiabatic fan are evaluated, and the role of the heat flux in the environment is discussed. The investigations show that a relevant difference between the isentropic and exergetic efficiencies becomes apparent in the partial-load range with high-pressure build-up. The thermal energy contained in the flow belongs proportionally to the exergy, i.e., the working capacity of the gas relative to its environment. For a standard such as ISO 5801 “Fans—Performance testing using standardized airways”, the efficiency must not only be physically correct, it must also be simple and practical. Against this background, the outlook of this paper discusses when and which efficiency definition is appropriate and best suited for a standard.
效率的定义允许我们将两台机器相互比较。通常,效率被定义为可用功率与所需功率的比率。这就提出了一个问题:可用功率是多少?大多数工程师在能量平衡的基础上讨论效率,即热力学第一定律。本文在考虑热力学第二定律的情况下,导出了解算效率。火用分析考虑了功和热,能够非常准确地模拟现实。在此基础上,对等熵效率和做功效率进行了比较。以高压径向风机为例,讨论了其区别。因此,对非绝热风扇的测量结果进行了评估,并讨论了热通量在环境中的作用。研究表明,在高压积聚的部分负荷范围内,等熵效率和做功效率之间的相关差异变得明显。气流中包含的热能与火用成比例,即气体相对于其环境的工作能力。对于ISO 5801“风扇——使用标准气道进行性能测试”这样的标准,效率不仅必须在物理上正确,而且必须简单实用。在这种背景下,本文的展望讨论了何时以及哪种效率定义是合适的,并且最适合标准。
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引用次数: 0
Data-Driven Anomaly Detection Framework for Complex Degradation Monitoring of Aero-Engine 航空发动机复杂退化监测的数据驱动异常检测框架
IF 1.4 Q2 ENGINEERING, AEROSPACE Pub Date : 2023-02-01 DOI: 10.3390/ijtpp8010003
Zichen Yan, Jianzhong Sun, Yang Yi, Caiqiong Yang, Jingbo Sun
Data analysis is an important part of aero engine health management. In order to complete accurate condition monitoring, it is necessary to establish more effective analysis tools. Therefore, an integrated algorithm library dedicated for engine anomaly detection is established, which is PyPEFD (Python Package for Engine Fault Detection). Different algorithms for baseline modeling, anomaly detection and trend analysis are presented and compared. In this paper, the simulation data are used to verify the function of the anomaly detection algorithms, successfully completing the detection of multiple faults and comparing the accuracy algorithm under different conditions.
数据分析是航空发动机健康管理的重要组成部分。为了完成准确的状态监测,有必要建立更有效的分析工具。因此,建立了一个专门用于发动机异常检测的集成算法库,即PyPEFD(用于发动机故障检测的Python包)。提出并比较了用于基线建模、异常检测和趋势分析的不同算法。本文利用仿真数据验证了异常检测算法的功能,成功地完成了多个故障的检测,并比较了不同条件下算法的准确性。
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引用次数: 1
Acknowledgment to the Reviewers of IJTPP in 2022 对2022年IJTPP评审员的致谢
IF 1.4 Q2 ENGINEERING, AEROSPACE Pub Date : 2023-01-20 DOI: 10.3390/ijtpp8010002
High-quality academic publishing is built on rigorous peer review [...]
高质量的学术出版建立在严格的同行评审基础上〔…〕
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引用次数: 0
Active Turbulence Grid-Controlled Inflow Turbulence and Replication of Heat Exchanger Flow Fields in Fan Applications 主动湍流网格控制的入流湍流和风机应用中换热器流场的复制
IF 1.4 Q2 ENGINEERING, AEROSPACE Pub Date : 2023-01-04 DOI: 10.3390/ijtpp8010001
F. Czwielong, S. Becker
A novel active turbulence grid of the Institute of Fluid Mechanics at FAU Erlangen-Nuremberg is introduced. The focus of this grid is not on basic investigations of fluid mechanics, as is usually the case with active turbulence grids, but the generation of defined inflow conditions for axial fans. Thus, by means of the active turbulence grid, individual turbulence characteristics in the flow to the fan can be changed; therefore, fundamental interactions between the flow mechanics at the axial fan and the sound radiation can be analyzed. In addition, the replication of the flow fields of heat exchangers by the active turbulence grid is the focus of the investigations. The investigations showed that it is possible to use the active turbulence grid to generate defined inflow conditions for axial fans. It was also possible to reproduce the heat exchanger flow fields both for the mean turbulence values and for the spatial distributions. It was found that the grid induces tonal components due to the drive motors, but also that the inherent noise has no significant influence on the spectrum of the fans under investigation. Based on selected turbulence characteristics, direct correlations were found between the spatial distribution of the turbulence level and sound radiation at the first blade passing frequency of the axial fan. As the variance of the turbulence level increases, the sound radiation of the tonal components becomes more pronounced. The total sound pressure level, however, is mainly determined by the low-frequency broadband sound. A linear relationship between the spatial mean value of the turbulence level and the total sound pressure level was found for the investigated axial fan.
介绍了德国埃尔兰根-纽伦堡大学流体力学研究所的一种新型主动湍流网格。该网格的重点不是流体力学的基本研究,而通常是主动湍流网格的情况,而是轴流风机的定义流入条件的生成。因此,通过主动湍流网格,可以改变流向风机的单个湍流特性;因此,可以分析轴流风机的流动力学与声辐射之间的基本相互作用。此外,主动湍流网格对换热器流场的复制也是研究的重点。研究表明,可以使用主动湍流网格来产生轴流风机的特定流入条件。对于平均湍流值和空间分布,也可以重现换热器流场。研究发现,由于驱动电机的存在,网格会产生音调分量,但固有噪声对所研究的风扇的频谱没有显著影响。在选取湍流特性的基础上,发现了轴流风机第一叶片通过频率处的湍流度空间分布与声辐射之间的直接相关关系。随着湍流度变化的增加,音调分量的声辐射变得更加明显。而总声压级主要由低频宽带声决定。对所研究的轴流风机,湍流度的空间平均值与总声压级之间存在线性关系。
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引用次数: 0
Investigations concerning the Flow Stabilization of Backward Curved Centrifugal Impellers at Low Flow Rate 后向弯曲离心叶轮在低流速下的流动稳定性研究
IF 1.4 Q2 ENGINEERING, AEROSPACE Pub Date : 2022-12-07 DOI: 10.3390/ijtpp7040037
F. Lörcher, S. Hub, M. Sanjosé, S. Moreau
For a backward curved centrifugal fan, reducing volume flow rate from design operating point towards part load yields an increase in noise emission together with a reduction of efficiency. The spectral content of the emerging noise emission can be characterized by a subharmonic hump with several harmonics. Based on narrow-band acoustic measurements and numerical Lattice-Boltzmann simulations, a deeper insight is sought after. Downstream unsteady flow patterns are identified to play a central role in this performance deterioration; and geometrical flow stabilization means are investigated.
对于后向弯曲离心风机,从设计运行点向部分负荷降低体积流量会增加噪音排放,同时降低效率。新兴噪声发射的频谱含量可以由具有几个谐波的次谐波峰来表征。基于窄带声学测量和Lattice Boltzmann数值模拟,人们寻求更深入的见解。下游非定常流动模式被确定为在这种性能恶化中发挥核心作用;并对几何流稳定方法进行了研究。
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引用次数: 0
Fans: Noise, Aerodynamics, Applications and Systems—The Best of the International Conference FAN2022 风扇:噪音,空气动力学,应用和系统-最佳国际会议FAN2022
IF 1.4 Q2 ENGINEERING, AEROSPACE Pub Date : 2022-12-02 DOI: 10.3390/ijtpp7040036
T. Carolus
The number of air- and gas-handling fans in use today is large [...]
今天使用的空气和气体处理风扇的数量很大[…]
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引用次数: 0
Uniformity Index as a Universal Air-Cooled Condenser Fan Performance Metric 作为通用风冷冷凝器风扇性能指标的均匀性指数
IF 1.4 Q2 ENGINEERING, AEROSPACE Pub Date : 2022-12-01 DOI: 10.3390/ijtpp7040035
F. Marincowitz, M. Owen, J. Muiyser, Peter Holkers
Ambient wind has a negative effect on mechanical forced-draft direct air-cooled steam condenser (ACC) fan volumetric performance, and increases dynamic fan blade loading. Investigating these effects directly using on-site measurement or numerical analysis is complicated, and most previous work has focused on only one effect at the expense of the other. In this study, fan axial velocity inflow uniformity is identified as a single metric offering the potential to holistically qualify ACC fan operation under windy conditions. A 3 × 6 fan cell ACC was modelled with CFD using a blade element theory-based fan model, and clear relationships between the fan inflow uniformity index and both fan volumetric performance and dynamic blade loading were observed in the results. The same relationships were observed in on-site test data collected at a single ACC fan, thus validating the numerical results. The uniformity index can be used in both numerical and experimental work as a means of investigating both fan volumetric performance and dynamic blade loading with less computational and measurement complexity; it also offers a potentially useful means of quantifying the severity of fan operating conditions, to assist with more reliable case-specific fan design and selection.
环境风对机械强制通风直接空冷式冷凝器(ACC)风机的体积性能有负面影响,并增加了风机叶片的动态负荷。直接使用现场测量或数值分析来研究这些影响是复杂的,以前的大多数工作都只关注一种影响,而牺牲了另一种影响。在本研究中,风机轴向速度流入均匀性被确定为一个单一的指标,该指标有可能全面确定ACC风机在多风条件下的运行。采用基于叶片单元理论的风扇模型,用CFD对3×6风扇单元ACC进行了建模,结果表明,风扇流入均匀性指数与风扇体积性能和动态叶片载荷之间存在明显的关系。在单个ACC风扇收集的现场测试数据中也观察到了相同的关系,从而验证了数值结果。均匀性指数可以在数值和实验工作中使用,作为研究风扇体积性能和动态叶片载荷的一种手段,具有较小的计算和测量复杂性;它还提供了一种潜在的有用方法来量化风扇运行条件的严重性,以帮助更可靠的特定案例风扇设计和选择。
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引用次数: 0
Effect of Sweep on Axial Fan Noise Sources Using the Lattice Boltzmann Method 用晶格玻尔兹曼方法研究扫描对轴流风扇噪声源的影响
IF 1.4 Q2 ENGINEERING, AEROSPACE Pub Date : 2022-11-22 DOI: 10.3390/ijtpp7040034
D. Ghodake, M. Sanjosé, S. Moreau, M. Henner
The effect of blade sweep has been studied numerically with the Lattice Boltzmann Method on a family of low-speed free-vortex axial fans with sweeps of ±45°. Good overall aerodynamic agreement is first demonstrated on all fans at the design condition, particularly in the tip gap. The local larger wall-pressure fluctuations seen in the unswept and backward swept fans compared to the forward case are traced to the stronger tip vortices that remain in the rotational plane or even move upstream. These stronger and faster vortices interacting with the fan blades are then responsible for the larger noise levels observed in the acoustic spectra of these fans, and particularly for large subharmonic humps. Excellent agreement between experimental and numerical noise predictions is finally reported stressing the dominant tip noise.
采用格子玻尔兹曼方法,对掠度为±45°的低速自由涡轴流风机叶片掠度的影响进行了数值研究。在设计条件下,首先在所有风扇上证明了良好的整体空气动力学一致性,特别是在尖端间隙。与前掠相比,未后掠和后掠扇的局部壁面压力波动更大,这可以追溯到更强的叶顶涡,这些涡留在旋转平面上,甚至向上游移动。这些更强、更快的涡流与风扇叶片相互作用,导致在这些风扇的声学光谱中观察到更大的噪音水平,特别是大的次谐波峰。最后报告了实验和数值噪声预测之间的良好一致性,强调了主要的尖端噪声。
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引用次数: 1
期刊
International Journal of Turbomachinery, Propulsion and Power
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