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State of the Art on Two-Phase Non-Miscible Liquid/Gas Flow Transport Analysis in Radial Centrifugal Pumps-Part A: General Considerations on Two-Phase Liquid/Gas Flows in Centrifugal Pumps 径向离心泵内两相非混相液/气流动输运分析的研究现状——第一部分:离心泵内两相液/气流动的一般考虑
IF 1.4 Q3 Engineering Pub Date : 2023-05-10 DOI: 10.3390/ijtpp8020016
G. Bois
Gas–liquid mixtures are present in numerous industrial applications, such as in the process industry, oil production and transport with natural gas, deep-sea extraction, and irrigation. Any pump may have to carry multiphase flows. However, the present document is related to non-miscible liquid/gas flow transport analysis in centrifugal pumps because which topic can be a more challenging task compared with axial and mixed flow machines due to specific body force and buoyancy actions and large density differences between the phases. The present document first introduces the main usual gas–liquid two-phase definitions and simplifications. A dimensional analysis introduces the main flow variables and parameters that are used for pumps. Basic physical aspects of flow motion in an impeller channel are explained, and a rapid description of two-phase flow patterns in radial flow pumps is described. Finally, a review of simplified empirical and semi-empirical analytical models is proposed with their limitations.
气液混合物存在于许多工业应用中,如加工工业、石油生产和天然气运输、深海开采和灌溉。任何泵都可能需要输送多相流。然而,本文件涉及离心泵中的非混相液体/气体流动输运分析,因为由于特定的身体力和浮力作用以及相之间的大密度差异,与轴向和混合流机器相比,该主题可能更具挑战性。本文件首先介绍了常用的气液两相的主要定义和简化。量纲分析介绍了泵的主要流量变量和参数。解释了叶轮通道中流动运动的基本物理方面,并描述了径向流泵中两相流模式的快速描述。最后,回顾了简化的经验和半经验分析模型及其局限性。
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引用次数: 1
Numerical Analysis of the Flow by Using a Free Runner Downstream the Francis Turbine 混流式水轮机下游自由流道流动的数值分析
IF 1.4 Q3 Engineering Pub Date : 2023-05-04 DOI: 10.3390/ijtpp8020014
A. Bosioc, R. Szakal, A. Stuparu, R. Susan-Resiga
The current requirements of industrialized countries require the use of as much renewable energy as possible. One significant problem with renewable energy is that the produced power fluctuates. Currently, the only method available for energy compensation in the shortest time is given by hydroelectric power plants. Instead, hydroelectric power plants (especially the plants equipped with hydraulic turbines with fixed blades) are designed to operate in the vicinity of the optimal operating point with a maximum ±10% deviation. The energy market requires that hydraulic turbines operate in an increasingly wide area between −35% to 20% from the optimum operating point. Operation of hydraulic turbines far from the optimum operating point involves the appearance downstream of the turbine of a decelerated swirling flow with hydraulic instabilities (known in the literature as the vortex rope). The main purpose of this paper is to investigate numerically a new concept by using a free runner downstream on the main hydraulic runner turbine more precisely in the draft tube cone. The free runner concept requires rotations at the runaway speed with vanishing mechanical torque. The main purpose is to redistribute the total pressure and the moment between the shaft and the periphery. In addition, the free runner does not modify the operating point of the main hydraulic turbine runner.
工业化国家目前的需求要求尽可能多地使用可再生能源。可再生能源的一个重要问题是产生的电力波动。目前能在最短时间内实现能量补偿的方法只有水力发电厂。相反,水力发电厂(特别是配备固定叶片水轮机的发电厂)被设计在最佳工作点附近运行,最大偏差为±10%。能源市场要求水轮机在- 35%至20%的最佳工作点范围内运行。远离最佳工作点的水轮机运行涉及水轮机下游出现具有水力不稳定的减速旋流(在文献中称为涡绳)。本文的主要目的是通过在尾水管锥上更精确地在主水力流道水轮机下游使用自由流道的新概念进行数值研究。自由转轮概念要求以失控速度旋转,机械扭矩消失。其主要目的是重新分配总压力和轴与外围之间的力矩。另外,自由转轮不改变水轮机主转轮的工作点。
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引用次数: 1
State of the Art on Two-Phase Non-Miscible Liquid/Gas Flow Transport Analysis in Radial Centrifugal Pumps Part C: CFD Approaches with Emphasis on Improved Models 径向离心泵内两相非混相液/气流动输运分析的研究现状——C部分:CFD方法与改进模型的重点
IF 1.4 Q3 Engineering Pub Date : 2023-05-04 DOI: 10.3390/ijtpp8020015
Markus Hundshagen, R. Skoda
Predicting pump performance and ensuring operational reliability under two-phase conditions is a major goal of three-dimensional (3D) computational fluid dynamics (CFD) analysis of liquid/gas radial centrifugal pump flows. Hence, 3D CFD methods are increasingly applied to such flows in academia and industry. The CFD analysis of liquid/gas pump flows demands careful selection of sub-models from several fields in CFD, such as two-phase and turbulence modeling, as well as high-quality meshing of complex geometries. This paper presents an overview of current CFD simulation strategies, and recent progress in two-phase modeling is outlined. Particular focus is given to different approaches for dispersed bubbly flow and coherent gas accumulations. For dispersed bubbly flow regions, Euler–Euler Two-Fluid models are discussed, including population balance and bubble interaction models. For coherent gas pocket flow, essentially interface-capturing Volume-of-Fluid methods are applied. A hybrid model is suggested, i.e., a combination of an Euler–Euler Two-Fluid model with interface-capturing properties, predicting bubbly flow regimes as well as regimes with coherent gas pockets. The importance of considering scale-resolving turbulence models for highly-unsteady two-phase flow regions is emphasized.
预测泵的性能并确保两相条件下的运行可靠性是液体/气体径向离心泵流动的三维(3D)计算流体动力学(CFD)分析的主要目标。因此,三维CFD方法在学术界和工业界越来越多地应用于此类流动。液体/气体泵流的CFD分析需要从CFD的几个领域仔细选择子模型,如两相和湍流建模,以及复杂几何形状的高质量网格划分。本文概述了当前CFD模拟策略,并概述了两相建模的最新进展。特别关注分散气泡流和相干气藏的不同方法。对于分散气泡流动区域,讨论了欧拉-欧拉双流体模型,包括种群平衡和气泡相互作用模型。对于相干气袋流,基本上采用了界面捕获流体体积的方法。提出了一种混合模型,即具有界面捕获特性的欧拉-欧拉双流体模型的组合,预测气泡流动状态以及具有相干气穴的状态。强调了在高度非定常两相流区域考虑尺度分辨湍流模型的重要性。
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引用次数: 3
Aeroacoustic Simulations of an Axial Fan with Modelled Turbulent Inflow Conditions 轴流风机湍流入流模型的气动声学模拟
IF 1.4 Q3 Engineering Pub Date : 2023-04-18 DOI: 10.3390/ijtpp8020013
P. Dietrich, Marc Schneider
In applications, the acoustics of fans can differ significantly from the measurements of the standalone fan. This is due to disturbed inflow conditions, for example, caused by a heat exchanger upstream of an axial fan. Resolving the complex geometry and dimensions of typical heat exchangers in aeroacoustic scale-resolving simulations leads to a very high computation effort, which is currently not economically feasible. Turbulence reconstruction tools, such as the FRPM, provide the possibility to model the turbulent inflow conditions, thereby avoiding the representation of the heat exchanger in the aeroacoustic simulations. This approach is tested on a benchmark experiment of a ducted fan with an upstream turbulence grid.
在应用中,风扇的声学效果可能与独立风扇的测量结果有很大的不同。这是由于流入条件受到干扰,例如,由轴流风机上游的热交换器引起的。在气动声学尺度解析模拟中,求解典型换热器复杂的几何形状和尺寸导致了非常高的计算量,目前在经济上是不可行的。湍流重建工具,如FRPM,提供了模拟湍流流入条件的可能性,从而避免了在气动声学模拟中对热交换器的表示。该方法在带有上游湍流网格的导管风机的基准实验中得到了验证。
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引用次数: 1
Optimization, Control, and Design of Arbitrarily Shaped Fan Arrays 任意形状风扇阵列的优化、控制和设计
IF 1.4 Q3 Engineering Pub Date : 2023-04-06 DOI: 10.3390/ijtpp8020012
Daniel Conrad, Jonathan Mayer, Erik Reichert
In many air conditioning applications fan arrays offer an increasingly popular alternative to single large fans due to redundancy and ease of maintainability. Additionally, there is the possibility to dynamically resize the array by selectively turning off a number of fans. In this work, a new method for the optimal control of such fan arrays is derived with the goal to minimize the overall power consumption, i.e., maximizing the system efficiency. The approach is universal in the sense that a fan array can be composed of any number, size, and type of fans or mixtures thereof. We explore the achievable power savings for a real world example by applying the method. Moreover, we give an outline of the optimal design of fan arrays and future work.
在许多空调应用中,由于冗余性和易于维护性,风扇阵列为单个大风扇提供了越来越受欢迎的替代方案。此外,有可能通过选择性地关闭一些风扇来动态调整数组的大小。本文提出了一种新的风扇阵列优化控制方法,其目标是使整体功耗最小,即系统效率最大化。在风扇阵列可以由任何数量、大小和类型的风扇或其混合物组成的意义上,该方法是通用的。我们通过应用该方法来探索可实现的电力节省。此外,我们还概述了风扇阵列的优化设计和未来的工作。
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引用次数: 0
Experimental Investigation Techniques for Non-Ideal Compressible Fluid Dynamics 非理想可压缩流体力学的实验研究技术
IF 1.4 Q3 Engineering Pub Date : 2023-04-03 DOI: 10.3390/ijtpp8020011
S. aus der Wiesche
The rising number of applications of the organic Rankine cycle (ORC) or supercritical CO2 (sCO2) power systems have shaped a new branch of fluid mechanics called non-ideal compressible fluid dynamics (NICFD). This field of fluid mechanics is concerned with flows of vapors or gases, which are characterized by substantial deviations from the perfect gas model. In extreme cases, even non-classical gas dynamic phenomena could occur. Although these non-ideal compressible flows are the subject of sophisticated numerical simulation studies today, there is also a growing need for experimental data for validating purposes. In the last couple of years, new experimental test rigs designed for investigating non-ideal compressible fluid dynamics have been developed and commissioned. Classical practical measurement techniques are currently being re-developed and applied to non-ideal compressible flows. Despite its substantial relevance, information about these measurement techniques and their differences from conventional methods in the open literature is scarce. The present review article is an attempt to reduce that gap. After briefly discussing the thermodynamics and fluid dynamics of non-ideal compressible flows, the currently available test rigs and their utilized measurement techniques are reviewed. This review discusses schlieren optical investigations, pneumatic and laser-optical methods, and hot-wire anemometry for non-ideal compressible flows.
有机朗肯循环(ORC)或超临界CO2 (sCO2)动力系统的应用越来越多,形成了流体力学的一个新分支,称为非理想可压缩流体动力学(NICFD)。流体力学的这一领域涉及蒸汽或气体的流动,其特点是与理想气体模型有很大的偏差。在极端情况下,甚至可能出现非经典的气体动力学现象。虽然这些非理想的可压缩流动是当今复杂的数值模拟研究的主题,但也越来越需要实验数据来验证目的。在过去的几年中,为研究非理想可压缩流体动力学而设计的新型实验测试平台已经开发并投入使用。经典的实用测量技术正在被重新开发并应用于非理想可压缩流动。尽管其实质性的相关性,有关这些测量技术的信息及其与公开文献中传统方法的差异是稀缺的。这篇综述文章试图缩小这一差距。在简要讨论了非理想可压缩流动的热力学和流体动力学之后,综述了目前可用的测试设备及其使用的测量技术。本文综述了纹影光学研究、气动和激光光学方法以及非理想可压缩流的热线风速测量。
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引用次数: 1
Leading Edge Bumps for Flow Control in Air-Cooled Condensers 用于空冷凝汽器流量控制的前缘凸块
IF 1.4 Q3 Engineering Pub Date : 2023-03-09 DOI: 10.3390/ijtpp8010009
L. Tieghi, G. Delibra, Johan van der Spuy, A. Corsini
Air-cooled condensers (ACCs) are commonly found in power plants working with concentrated solar power or in steam power plants operated in regions with limited water availability. In ACCs, the flow of air is driven toward the heat exchangers by axial fans that are characterized by large diameters and operate at very high mass flow rates with a near-zero static pressure rise. Given the overall requirements in steam plants, these fans are subjected to inflow distortions, unstable operations, and are characterized by high noise emissions. Previous studies show that leading edge bumps in the tip region of axial fans can effectively reduce the sound pressure levels without affecting the static efficiency. Nevertheless, the effects of this treatment in terms of flow patterns and heat exchange in the whole ACC system were not investigated. In this work, the effect of leading edge bumps on the flow patterns is analyzed. Two RANS simulations were carried out using OpenFOAM on a simplified model of the air-cooled condenser. The fans are simulated using a frozen rotor approach. Turbulence modeling relies on the RNG k-epsilon model. The fan is characterized by a diameter of 7.3 m and a 333 m3/s volumetric flow rate at the design point. The presence of the heat exchanger is modeled using a porous medium. The comparison between the flow fields clearly exerts that the modified blade is responsible for the redistribution of radial velocities in the rotor region. This drastically reduces the losses related to the installation of the fan in a real configuration.
风冷式冷凝器(ACCs)通常用于使用聚光太阳能发电的发电厂或在水资源有限的地区运行的蒸汽发电厂。在ACCs中,空气流由轴流风机驱动到热交换器,轴流风机的特点是直径大,以非常高的质量流量运行,静压上升接近于零。鉴于蒸汽厂的总体要求,这些风机受到流入扭曲,运行不稳定,并且具有高噪声排放的特点。已有研究表明,轴流风机叶尖区域前缘凸起可以在不影响静效率的情况下有效降低声压级。然而,这种处理在整个ACC系统中的流动模式和热交换方面的影响尚未研究。本文分析了前缘凸起对流型的影响。利用OpenFOAM软件对风冷冷凝器的简化模型进行了两次RANS仿真。风扇是模拟使用冻结转子的方法。湍流建模依赖于RNG k-epsilon模型。风机的特点是直径为7.3 m,在设计点的体积流量为333 m3/s。热交换器的存在是用多孔介质模拟的。流场对比清楚地表明,改型叶片负责转子区域径向速度的重新分布。这大大减少了在实际配置中与风扇安装相关的损失。
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引用次数: 0
Transient 3D CFD Simulation of a Pelton Turbine—A State-of-the-Art Approach for Pelton Development and Optimisation Pelton涡轮机的瞬态三维CFD模拟——Pelton开发和优化的最新方法
IF 1.4 Q3 Engineering Pub Date : 2023-03-09 DOI: 10.3390/ijtpp8010010
Lukas Sandmaier, P. Meusburger, H. Benigni
The complex flow conditions in Pelton turbines make it challenging to gain detailed insight into the local flow processes. However, CFD methods offer vast potential for developing and optimising Pelton turbines due to these flow conditions. In a comprehensive examination, a six-nozzle prototype Pelton turbine with 19 buckets has been investigated using 3D CFD simulations. First, the steady simulations of the manifold and the unsteady runner simulation have been performed with a mesh-based, commercial CFD code, whereby a two-equation turbulence model and the homogeneous two-phase model were used. Then, to limit the simulation time, symmetry was applied in the runner simulation, and also a strategic definition of the mesh element size in selected blocks of higher interest. Subsequently, the simulation results were analysed. Based on the first simulation results, the geometry of the distributor was modified in an iterative process to reduce losses and improve the jet shape. For the improvement of the latter, a characteristic number was introduced to quantify the secondary flows upstream of the nozzles, which act negatively on the jet shape. Furthermore, the results of the runner simulation were analysed with special regard to the jet-bucket interaction from the start to the end of the impingement cycle of a particular bucket. Finally, a potential efficiency increase could be derived from the summary.
Pelton涡轮机中复杂的流动条件使得深入了解局部流动过程具有挑战性。然而,由于这些流动条件,CFD方法为Pelton涡轮机的开发和优化提供了巨大的潜力。在一次全面的检查中,使用三维CFD模拟对一个带有19个叶片的六喷嘴Pelton涡轮机原型进行了研究。首先,使用基于网格的商业CFD代码进行了歧管的稳态模拟和非稳态流道模拟,其中使用了二方程湍流模型和均匀两相模型。然后,为了限制模拟时间,在转轮模拟中应用了对称性,并对所选更感兴趣的块中的网格元素大小进行了战略性定义。随后,对仿真结果进行了分析。基于第一次模拟结果,在迭代过程中对分配器的几何形状进行了修改,以减少损失并改善射流形状。为了改进后者,引入了一个特征数来量化喷嘴上游的二次流,这对射流形状产生了负面影响。此外,还分析了转轮模拟的结果,特别是从特定叶片的冲击循环开始到结束的喷嘴-叶片相互作用。最后,可以从总结中得出潜在的效率提高。
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引用次数: 2
Multi-Point, Multi-Objective Optimisation of Centrifugal Fans by 3D Inverse Design Method 基于三维逆设计方法的离心风机多点多目标优化
IF 1.4 Q3 Engineering Pub Date : 2023-03-02 DOI: 10.3390/ijtpp8010008
Jiangnan Zhang, M. Zangeneh
In this paper, we present the design and optimization of a centrifugal fan with requirements of maximizing the total-to-static pressure rise and total-to-static efficiency at two operating points and the maximum torque provided by the motor power using a 3D inverse design method, a DOE (design of experiment) study, an RSM (response surface model) and a MOGA (multi-objective genetic algorithm). The fan geometry is parametrized using 13 design parameters, and 120 different designs are generated. The fan performances of all the designs at two operating conditions are evaluated through steady-state CFD simulations. The resulting design matrix is used to create an RSM based on the Kriging method and MOGA is used to search the design space using the RSM and find the optimal design.
本文采用三维逆向设计方法、DOE(实验设计)研究、RSM(响应面模型)和MOGA(多目标遗传算法),对一台离心风机进行了设计和优化,该离心风机要求在两个运行点的总静压上升和总静效率以及电机功率提供的最大转矩最大化。使用13个设计参数对风扇几何结构进行参数化,并生成120个不同的设计。通过稳态CFD模拟评估了所有设计在两种工况下的风机性能。所得到的设计矩阵用于创建基于Kriging方法的RSM,并且MOGA用于使用RSM搜索设计空间并找到最优设计。
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引用次数: 1
Enhancement of Rotor Loading and Suppression of Stator Separation through Reduction of the Blade–Row Gap 通过减小叶排间隙提高转子载荷和抑制定子分离
IF 1.4 Q3 Engineering Pub Date : 2023-03-01 DOI: 10.3390/ijtpp8010006
Zhuosong Wang, L. Du, Xiaofeng Sun
An immersed boundary (IB) method is applied to study the effect of the blade–row gap in a low-speed single-stage compressor. The advantage of using an IB method is that the rotor/stator interface can be eliminated and, thus, the blade–row interaction can be considered at an extremely small gap. The IB method was modified to internal-flow problems, and the adaptive mesh refinement (AMR) technique, together with a wall model, used to facilitate the simulations for high Reynolds-number flows. The results showed that both the pressure rise and the efficiency were observed to be higher in the smaller-gap cases. Comparisons between the results of two gaps, 35%ca and 3.5%ca, are highlighted and further analysis at a specific flow coefficient showed that the increase of the stage performance was contributed to by the enhancement of rotor loading and the suppression to the flow separation of the stator. Correspondingly, the increases of the total pressure rise on the rotor and the stator outlets were observed to be 0.5% and 4.3%, respectively. Although the increase on the rotor outlet is much lower than that on the stator outlet, its significance is that a higher level of static pressure is formed near the hub of the gap, which, thus, reduces the adverse pressure gradient of this region in the stator passage. This improvement suppresses the flow separation near the hub of the stator and, thereby, results in a considerable increase to the pressure rise on the stator outlet as a consequence. The effect of the gap on unsteady pressure fluctuation is also presented.
采用浸没边界法研究了低速单级压气机叶排间隙的影响。使用IB方法的优点是可以消除转子/定子界面,因此可以在极小的间隙内考虑叶片-排相互作用。将IB方法改进为内部流动问题,并将自适应网格细化(AMR)技术与壁面模型相结合,用于高雷诺数流动的模拟。结果表明,在间隙较小的情况下,压升和效率都较高。重点比较了35%ca和3.5%ca两种间隙的结果,并在特定流量系数下进一步分析表明,级性能的提高是通过增加转子载荷和抑制定子的流动分离来实现的。相应地,转子和定子出口的总压升分别增加了0.5%和4.3%。虽然转子出口的增加远低于定子出口的增加,但其意义在于在间隙轮毂附近形成了较高水平的静压,从而降低了定子通道内该区域的逆压梯度。这种改进抑制了定子轮毂附近的流动分离,从而导致定子出口压力上升的显著增加。分析了间隙对非定常压力波动的影响。
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引用次数: 0
期刊
International Journal of Turbomachinery, Propulsion and Power
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