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Synthesis and properties of sulfonated fluorene-based poly(phenyl ketone) for highly stable proton exchange membranes 用于高稳定性质子交换膜的磺化芴基聚苯基酮的合成及其特性
IF 9.5 1区 工程技术 Q1 Chemical Engineering Pub Date : 2024-05-29 DOI: 10.1016/j.memsci.2024.122952
Wenying Li , Yunji Xie , Liyuan Chen , Ziyu Lin , Zhiwei Zhao , Guannan Chen , Jinhui Pang , Zhenhua Jiang

Polymer with fluorene-based units has garnered significant attention and has been shown an effective way to improve the performance of proton exchange membranes due to its inherent rigidity and multiple sulfonation sites. Nevertheless, fluorene-based sulfonated poly(ether ketone)s exhibited inadequate oxidative stability resulting from the heteroatoms in the main chain. Herein, a series of poly(phenyl ketone)s polymers (PPK-DSF-x) without heteroatoms in the main chain were constructed by Yamamoto coupling and hydrolysis reactions. Since robust poly(phenyl ketone) aromatic backbone ensured commendable chemical and dimensional stability, and sulfonated fluorene-based units promoted the formation of hydrophilic and hydrophobic microscopic phase separation, the PPK-DSF-x membranes exhibited superior stability and proton conductivity. Remarkably, PPK-DSF-45 showed excellent proton conductivity at 80 °C (137.5 mS cm−1). In addition, the oxidative stability of the PPK-DSF-45 membrane was also excellent, maintaining its integrity after immersion in Fenton's reagent for 270 min. Finally, we found that the PPK-DSF-45 membrane achieved a power density of 270 mW cm-2 in the fuel cell, surpassing Nafion 212 (245 mW cm⁻2). These results indicated the potential application of fluorene-based poly(phenyl ketone)s PEMs in PEMFCs.

含有芴基单元的聚合物因其固有的刚性和多个磺化位点而备受关注,并被证明是提高质子交换膜性能的有效方法。然而,基于芴的磺化聚(醚酮)因主链中的杂原子而表现出不充分的氧化稳定性。在此,我们通过山本偶联和水解反应,构建了一系列主链中不含杂原子的聚(苯基酮)聚合物(PPK-DSF-x)。由于坚固的聚(苯基酮)芳香骨架确保了值得称道的化学和尺寸稳定性,而磺化芴基单元则促进了亲水和疏水微观相分离的形成,因此 PPK-DSF-x 膜表现出卓越的稳定性和质子传导性。值得注意的是,PPK-DSF-45 在 80 °C 时表现出卓越的质子传导性(137.5 mS cm-1)。此外,PPK-DSF-45 膜的氧化稳定性也非常出色,在芬顿试剂中浸泡 270 分钟后仍能保持其完整性。最后,我们发现 PPK-DSF-45 膜在燃料电池中的功率密度达到了 270 mW cm-2,超过了 Nafion 212(245 mW cm-2)。这些结果表明,芴基聚苯基酮 PEM 有可能应用于 PEMFC。
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引用次数: 0
Cyclodextrin-alkyldiamine rotaxane cross-linked anion exchange membranes for electrodialysis 用于电渗析的环糊精-烷基二胺轮烷交联阴离子交换膜
IF 9.5 1区 工程技术 Q1 Chemical Engineering Pub Date : 2024-05-29 DOI: 10.1016/j.memsci.2024.122933
Quan Jin , Yanzhen Ren , Lingling Ma , Anran Zhang , Min Yang , Shoutao Gong , Xinli Zhang , Gaohong He , Fengxiang Zhang

Anion exchange membranes (AEMs) with high selective conductivity and low surface resistance are important for the development of electrodialysis desalination industry. In this work, we design and synthesize a rotaxane of β-cyclodextrin (CD)-alkyldiamine inclusion complex (CDIC) via a host-guest molecular recognition mechanism; the resulting CDIC rotaxane is employed for cross-linking chloromethylated, hydroxy quaternized polysulfone (HQPSf) to make AEMs. β-CD is inherently hydrophilic and its –OH on the outer surface can hydrogen-bond with HQPSf to promote ionic cluster aggregation, leading to enhanced microphase-separated morphology and improved conductivity; the rotaxane-cross-linked structure guarantees good ductility and ion selectivity of the membrane. Therefore, the optimized HQPSf-CDIC membrane gives the most excellent current efficiency discharge current efficiency (92.04 %), the lowest energy consumption (4.68 kWh kg−1), and the maximum Cl mobility (75.38 mg m−2 s−1) in the electrodialysis tests, significantly better than the un-crosslinked HQPSf membrane (86.41 %, 5.17 kWh kg−1 and 71.29 mg m−2 s−1). Our work demonstrates that introducing CDIC rotaxane cross-linked structure can help to enhance microphase separation and improve the performance of AEMs for electrodialysis.

具有高选择电导率和低表面电阻的阴离子交换膜(AEM)对于电渗析海水淡化工业的发展非常重要。在这项工作中,我们通过主客分子识别机制设计并合成了一种 β-环糊精(CD)-烷基二胺包合物(CDIC)的轮烷,并将得到的 CDIC 轮烷用于交联氯甲基化羟基季铵化聚砜(HQPSf)以制造 AEM。β-CD 本身具有亲水性,其外表面的 -OH 可与 HQPSf 发生氢键反应,促进离子团聚,从而增强微相分离形态并提高导电性;交联的罗他山结构可保证膜具有良好的延展性和离子选择性。因此,在电渗析测试中,优化的 HQPSf-CDIC 膜具有最优异的放电电流效率(92.04 %)、最低的能耗(4.68 kWh kg-1)和最大的 Cl- 迁移率(75.38 mg m-2 s-1),明显优于未交联的 HQPSf 膜(86.41 %、5.17 kWh kg-1 和 71.29 mg m-2 s-1)。我们的工作表明,引入 CDIC 转甲氧基硅烷交联结构有助于加强微相分离,提高电渗析用 AEM 的性能。
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引用次数: 0
Isosorbide-based Poly(arylene ether) biopolymer membranes for gas separation 用于气体分离的异山梨醇基聚芳基醚生物聚合物膜
IF 9.5 1区 工程技术 Q1 Chemical Engineering Pub Date : 2024-05-28 DOI: 10.1016/j.memsci.2024.122928
Jeong Uk Ryu , Hyun Jung Yu , Jeongho Seong , Hyung-Ju Kim , Jeyoung Park , Jong Suk Lee

Efforts to utilize biopolymer membranes to diminish the carbon footprint of separation processes are ongoing. Herein, we report the fabrication of isosorbide (ISB)-based poly(arylene ether) biopolymer membranes, including ISB-based poly(arylene ether sulfone) (I-PAES) and ISB-based poly(arylene ether ketone) (I-PAEK) for gas separation. The robust mechanical properties and amorphous nature of ISB-based biopolymers allow for their application to gas separations. Both positron annihilation lifetime spectroscopy (PALS) and free volume analysis using density measurements reveal that replacing bisphenol A (BPA) in polysulfone (PSF) with ISB results in a significant reduction in free volume owing to the absence of bulky dimethyl groups and the presence of polar aliphatic ether groups. Substituting the sulfone group for a ketone group further decreased free volume. Solid-state CP/MAS 13C NMR analysis discloses that substituting ISB and replacing sulfonyl moieties with carbonyl groups restricts the rotational motion of internal rings, resulting in inhibited gas diffusion. Consequently, the I-PAEK membrane exhibited H2/CO2 and H2/CH4 selectivities more than three times and five times higher, respectively, compared to the PSF counterpart. Our present study demonstrates the feasibility of ISB-based poly(arylene ether) biopolymer membranes for gas separation.

利用生物聚合物膜减少分离过程碳足迹的努力一直在进行。在此,我们报告了异山梨醇醚(ISB)基聚(芳基醚)生物聚合物膜的制造过程,包括用于气体分离的 ISB 基聚(芳基醚砜)(I-PAES)和 ISB 基聚(芳基醚酮)(I-PAEK)。基于 ISB 的生物聚合物具有坚固的机械性能和无定形性质,因此可用于气体分离。正电子湮灭寿命光谱法(PALS)和使用密度测定法进行的自由体积分析表明,用 ISB 取代聚砜(PSF)中的双酚 A(BPA)可显著减少自由体积,原因是不存在笨重的二甲基基团和极性脂肪族醚基团。用酮基取代砜基会进一步减少自由体积。固态 CP/MAS 13C NMR 分析表明,用羰基取代 ISB 和磺酰基会限制内环的旋转运动,从而抑制气体扩散。因此,与 PSF 相比,I-PAEK 膜的 H2/CO2 和 H2/CH4 选择性分别高出三倍和五倍以上。本研究证明了基于 ISB 的聚(芳基醚)生物聚合物膜用于气体分离的可行性。
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引用次数: 0
Tuning the interlayer spacing of graphene oxide membrane via surfactant intercalation for ultrafast nanofiltration 通过表面活性剂插层调节氧化石墨烯膜的层间间距以实现超快纳米过滤
IF 9.5 1区 工程技术 Q1 Chemical Engineering Pub Date : 2024-05-28 DOI: 10.1016/j.memsci.2024.122942
Rajakumari Krishnamoorthi , Fraz Saeed Butt , Nurul A. Mazlan , Siyu Chen , Norbert Radacsi , Shuiqing Yang , Yeomin Yoon , Yi Huang

A facile method has been developed to fabricate lamellar composite graphene oxide (CGO) membranes by incorporating positively charged surfactants – cetyltrimethylammonium bromide (CTAB). The interlayer spacing of GO nanosheets was regulated by the sum of both vertical and horizontal alignment of CTAB on the GO surface via electrostatic interaction. The CTAB intercalated GO membrane exhibited an internal layer spacing of 16.97 Å compared to 8.26 Å for the GO membrane. The obtained CGO lamellar membrane with well-defined nanochannels showed ultrafast pure water flux of ∼1112 L h−1 m−2 bar−1 and an excellent separation efficiency of >99 % towards negatively charged organic dye molecules at a high permeation flux of ∼932 L h−1 m−2 bar−1, which was nearly 2.5-fold enhancement compared with that of the pristine GO membrane (∼400 L h−1 m−2 bar−1). The electrostatic and π–π interaction forces between the CGO membrane and organic dye molecules played a major role in the overall dye separation mechanism. Furthermore, the CGO membrane demonstrated excellent stability with no loss in separation performance (>96 % organic molecules rejection) after exposure to various pH solutions and deionized water (DI) water. The current work provides a straightforward approach for the formation of highly tunable and stable CTAB-intercalated GO membranes for ultrafast molecular separation.

通过加入带正电荷的表面活性剂--十六烷基三甲基溴化铵(CTAB),开发出了一种制造片状复合氧化石墨烯(CGO)膜的简便方法。通过静电作用,CTAB 在 GO 表面的垂直和水平排列之和调节了 GO 纳米片的层间距。CTAB 插层 GO 膜的内部层间距为 16.97 Å,而 GO 膜的内部层间距为 8.26 Å。所获得的具有清晰纳米通道的 CGO 片层膜显示出 ∼1112 L h-1 m-2 bar-1 的超快纯水通量,在 ∼932 L h-1 m-2 bar-1 的高渗透通量下,对带负电荷的有机染料分子的分离效率高达 >99 %,比原始 GO 膜(∼400 L h-1 m-2 bar-1)提高了近 2.5 倍。CGO 膜与有机染料分子之间的静电力和 π-π 相互作用力在整个染料分离机制中发挥了重要作用。此外,CGO 膜表现出卓越的稳定性,在暴露于各种 pH 溶液和去离子水(DI)后,其分离性能没有下降(有机分子去除率达 96%)。目前的研究工作为形成用于超快分子分离的高度可调且稳定的 CTAB 嵌入式 GO 膜提供了一种直接的方法。
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引用次数: 0
Piperidinium-incorporated fabrication of high-performance polyamide nanofiltration membrane with high free volume for magnesium/lithium separation 用哌啶掺入法制造用于镁/锂分离的高性能高自由体积聚酰胺纳滤膜
IF 9.5 1区 工程技术 Q1 Chemical Engineering Pub Date : 2024-05-28 DOI: 10.1016/j.memsci.2024.122940
Faizal Soyekwo, Changkun Liu, Xin Mao, Ruixin Nie

Efficient magnesium-lithium separation is key to extracting lithium resources from salt lake brines. However, efficient magnesium-lithium separation is constrained by the high magnesium-to-lithium ratios on the nanofiltration separation performance due to the weakened Donnan effect and inherent permeability-selectivity trade-off behaviour. To address this challenge, a dual methylpiperidinium ionic liquid was designed in this work and incorporated into polyamide networks to manipulate the structural properties of polyamide membrane for improved magnesium/lithium separation. We demonstrate that the piperidinium modification of polyamide networks not only modulated and enhanced the morphology, hydrophilicity, free volume and electropositivity, but also synergized the steric hindrance differentiation inside the membrane nanochannels. These structural advantages enabled the modified membrane to achieve high-separation performance with enhanced water permeance of 37.3 L m−2 h−1 bar−1 and Mg2+/Li+ selectivity of 30.6 (for Mg/Li mass ratio of 31.2). Molecular dynamics simulations further confirmed that the fast water transport and the difference in the ion separation behaviour are strongly correlated to the enhanced structural properties of membranes. We expect this work to provide insightful guidance for engineering high-performance membranes and make contributions in the application of nanofiltration in lithium mining from high Mg/Li ratio brines.

高效的镁锂分离是从盐湖卤水中提取锂资源的关键。然而,由于唐南效应减弱和固有的渗透性-选择性权衡行为,镁-锂的高效分离受到高镁锂比对纳滤分离性能的限制。为了应对这一挑战,我们在这项工作中设计了一种双甲基哌啶离子液体,并将其融入聚酰胺网络中,以操纵聚酰胺膜的结构特性,从而改善镁/锂分离性能。我们的研究表明,哌啶对聚酰胺网络的改性不仅调节并增强了膜的形态、亲水性、自由体积和电正性,还协同改善了膜纳米通道内部的立体阻碍分化。这些结构优势使改性膜实现了高分离性能,水渗透率提高到 37.3 L m-2 h-1 bar-1,Mg2+/Li+ 选择性达到 30.6(Mg/Li 质量比为 31.2)。分子动力学模拟进一步证实,水的快速传输和离子分离行为的差异与膜结构特性的增强密切相关。我们希望这项工作能为高性能膜的工程设计提供有见地的指导,并为纳米过滤在高镁/锂比盐水锂矿开采中的应用做出贡献。
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引用次数: 0
Enhancing ion separation efficiency: Janus charged nanofiltration membrane fabricated viapolyethyleneimine-manipulated interfacial polymerization 提高离子分离效率:由聚乙烯亚胺操纵界面聚合制造的简纳斯带电纳滤膜
IF 9.5 1区 工程技术 Q1 Chemical Engineering Pub Date : 2024-05-28 DOI: 10.1016/j.memsci.2024.122930
Ting Qi , Xianfu Chen , Tiandan Lu , Dongliang Jin , Rong Xu , Jing Zhong

This research introduces highly efficient nanofiltration (NF) membranes designed for the effective rejection of both divalent cations and anions, a critical feature for advanced water treatment technologies. We have devised a simple yet adaptable approach for fabricating Janus polyamide (PA) thin-films characterized by dual charges, which exhibit pronounced selectivity towards both mono-/divalent anions and cations. Leveraging a straightforward interfacial polymerization (IP) process, we integrated high molecular weight polyethyleneimine (PEI) within the PA matrix. This strategy ensured the preferential formation of a dense, negatively charged upper layer dominated by piperazine (PIP), while cationic macromolecular PEI facilitated the emergence of a loose and positively charged lower layer, thus giving rise to a distinctively charged and structurally heterogeneous PA thin-film. Furthermore, the strategic inclusion of PEI inhibits the diffusion of the PIP, thereby promoting the development of nano-wrinkled structures. This structural innovation not only enhances pure water permeance (16.0 L m−2 h−1 bar−1) but also optimizes ion selectivity through the coordination of steric hindrance and Donnan effects. Consequently, the Janus charged NF membranes we developed exhibit exceptional selectivity for mono-/divalent ions, particularly demonstrating remarkable ion selectivity for Cl/SO42− and Li+/Mg2+ of 102 and 24, respectively. Our findings introduce a pioneering avenue for fabricating NF membranes that proficiently separate mono-/divalent ions, promising significant advancements in water treatment and purification endeavors.

这项研究介绍了高效纳滤膜(NF)的设计,可有效阻隔二价阳离子和阴离子,这是先进水处理技术的一个关键特征。我们设计了一种简单而适用的方法来制造具有双电荷特征的 Janus 聚酰胺 (PA) 薄膜,这种薄膜对一价/二价阴离子和阳离子都具有明显的选择性。利用直接的界面聚合(IP)工艺,我们将高分子量聚乙烯亚胺(PEI)集成到聚酰胺基体中。这一策略确保了以哌嗪(PIP)为主的致密、带负电荷的上层的优先形成,而阳离子大分子 PEI 则促进了疏松、带正电荷的下层的出现,从而产生了带独特电荷、结构异质的 PA 薄膜。此外,PEI 的战略性加入抑制了 PIP 的扩散,从而促进了纳米皱纹结构的发展。这种结构创新不仅提高了纯水渗透率(16.0 L m-2 h-1 bar-1),还通过协调立体阻碍和唐南效应优化了离子选择性。因此,我们开发的 Janus 带电 NF 膜对一价/二价离子具有卓越的选择性,特别是对 Cl-/SO42- 和 Li+/Mg2+ 的离子选择性分别达到了 102 和 24。我们的研究结果为制造能有效分离一价/二价离子的 NF 膜开辟了一条新途径,有望在水处理和净化领域取得重大进展。
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引用次数: 0
Construction of anti-fouling ceramic tubular membranes with corrugated inner surfaces using DLP 3D printing 利用 DLP 3D 打印技术制造内表面波纹状的防污陶瓷管膜
IF 9.5 1区 工程技术 Q1 Chemical Engineering Pub Date : 2024-05-28 DOI: 10.1016/j.memsci.2024.122941
Ting Chen , Peng Xu , Minghui Qiu , Xianfu Chen , Zhaoxiang Zhong , Yiqun Fan

The challenge of membrane fouling persistently hinders the advancement of membrane technology. The construction of patterned membrane surfaces is anticipated to mitigate the effects of membrane fouling significantly. In this study, ceramic microfiltration membranes with corrugated patterns were fabricated by 3D printing combined with the dip-coating process. To assess the impact of surface patterning on ceramic membrane performance, we initially compared the pore size and pure water flux between straight and corrugated membrane tubes. Both configurations exhibited similar parameters: a support pore size of approximately 1 μm, a membrane layer pore size of about 110 nm, and a pure water permeance of around 950 L m−2 h−1·bar−1. The corrugated ceramic membranes demonstrated superior anti-fouling properties compared to their straight counterparts during the filtration of nanoparticle suspensions, oil-in-water emulsions, and bacterial suspensions. Specifically, under a nanoparticle suspension concentration of 2000 ppm, a transmembrane pressure of 0.2 MPa, and a flow rate of 1.0 m s−1, the corrugated membrane achieved a stable flux of approximately 1.7 times greater than that of the straight membrane. Furthermore, we explored the effects of surface patterning on fluid dynamics through numerical simulations. The enhanced turbulence dissipation rate in the patterned membrane tubes suggests increased surface turbulence and an improved capacity to remove contaminants. This research offers novel insights into the development of ceramic membranes with enhanced anti-fouling capabilities for water treatment.

膜污垢的挑战一直阻碍着膜技术的进步。图案化膜表面的构建有望显著减轻膜污垢的影响。在这项研究中,通过三维打印结合浸涂工艺,制造出了具有波纹图案的陶瓷微滤膜。为了评估表面图案对陶瓷膜性能的影响,我们首先比较了直管膜和波纹管膜的孔径和纯水通量。两种配置都表现出相似的参数:支撑孔径约为 1 μm,膜层孔径约为 110 nm,纯水渗透率约为 950 L m-2 h-1 -bar-1。在过滤纳米颗粒悬浮液、水包油乳剂和细菌悬浮液时,波纹陶瓷膜的防污性能优于直膜。具体来说,在纳米颗粒悬浮液浓度为 2000 ppm、跨膜压力为 0.2 MPa、流速为 1.0 m s-1 的条件下,波纹膜的稳定通量约为直膜的 1.7 倍。此外,我们还通过数值模拟探索了表面图案化对流体动力学的影响。图案化膜管中湍流耗散率的提高表明表面湍流增加,去除污染物的能力提高。这项研究为开发具有更强防污能力的陶瓷膜用于水处理提供了新的见解。
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引用次数: 0
Analysis of the gas transport resistance of CO2 and CH4 through ultra-thin DD3R zeolite membrane 二氧化碳和甲烷通过超薄 DD3R 沸石膜的气体输送阻力分析
IF 9.5 1区 工程技术 Q1 Chemical Engineering Pub Date : 2024-05-28 DOI: 10.1016/j.memsci.2024.122929
Xiang Jin , Sihao Wang , Yongsheng Zhao , Lang Liu , Xuechao Gao , Xuehong Gu

Ultra-thin DD3R zeolite membranes exhibit excellent separation properties for CO2 capture from natural gas, as well as the lower transmembrane resistance. However, the interfacial transport of permeation gas in such systems may dominate the whole separation process. In this work, we employed external force non-equilibrium molecular dynamic (EF-NEMD) simulation to predict the single-component permeabilities of CO2 and CH4 through a defect-free DD3R zeolite membrane at different pressured drops. By explicitly including the gas transport from bulk phase to zeolitic channels, the predicted results of EF-NEMD simulation showed good agreements with the reported experimental data. The contribution of interfacial resistance over the total transport resistance (Rinter/Rtotal) was further evaluated for the membranes with different thicknesses under temperatures between 273 K and 373 K. The results revealed a decrease in Rinter/Rtotal with increasing membrane thickness, leading to a reduction in CO2/CH4 selectivity, and the critical thickness (Rinter/Rtotal < 0.01) was determined to be approximately 300 nm at pressure of 1.0 MPa and temperature of 298 K. Similarly, the Rinter/Rtotal decreased with increasing temperature due to the augmentation in molecule kinetic energy. Furthermore, it was confirmed that the gas adsorption effect could expand the effective size of eight membered ring (8-MR) channels in DD3R zeolite membrane, thereby decreasing the CO2/CH4 selectivity, despite higher permeation fluxes. The above discoveries essentially benefit the design of the ultra-thin DD3R zeolite membrane through an understanding of CO2 and CH4 transport behaviors.

超薄 DD3R 沸石膜在从天然气中捕获二氧化碳方面表现出卓越的分离性能和较低的跨膜阻力。然而,渗透气体在此类系统中的界面传输可能会主导整个分离过程。在这项工作中,我们采用外力非平衡分子动力学(EF-NEMD)模拟来预测在不同压降条件下二氧化碳和甲烷通过无缺陷 DD3R 沸石膜的单组分渗透率。通过明确包含气体从体相到沸石通道的传输,EF-NEMD 模拟的预测结果与报告的实验数据显示出良好的一致性。结果表明,随着膜厚度的增加,Rinter/Rtotal 会减小,导致 CO2/CH4 选择性降低,临界厚度(Rinter/Rtotal < 0.同样,由于分子动能的增加,Rinter/Rtotal 随温度的升高而降低。此外,研究还证实,气体吸附效应会扩大 DD3R 沸石膜中八位环(8-MR)通道的有效尺寸,从而降低 CO2/CH4 的选择性,尽管渗透通量较高。通过了解二氧化碳和甲烷的传输行为,上述发现对超薄 DD3R 沸石膜的设计大有裨益。
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引用次数: 0
Impact of pH, ionic strength, and operating conditions on capture mechanisms in nanoparticle filtration pH 值、离子强度和操作条件对纳米粒子过滤捕获机制的影响
IF 9.5 1区 工程技术 Q1 Chemical Engineering Pub Date : 2024-05-23 DOI: 10.1016/j.memsci.2024.122926
Lauren Tice , Joseph Hersey , Surya Karla , Mirco Sorci , Joel Plawsky , Sal Giglia , Georges Belfort

Filtration of biopharmaceutical streams can be complex due to the variety of components in the stream and their interactions among themselves and with the filter pore surfaces. This work used a variety of measurements to study the filtration of model silica nanoparticles through asymmetric hydrophilized polyethersulfone (mPES) membrane in solutions covering a range of pH and ionic strengths. Measurements included particle size, particle concentration, zeta potential, particle-particle and particle-membrane surface intermolecular forces. These measurements were used to rationalize observed particle capture behavior under various filtration conditions. We found that increasing ionic strength and decreasing pH resulted in higher particle aggregation and higher particle retention due to adsorption of model silica nanoparticles to the membrane and sieving of aggregates within the membrane. In addition, captured particles can be eluted from the membrane in some cases, depending on the operating conditions, extent of particle loading, buffer flush pressure, and buffer pH and conductivity conditions. These findings provide insight into methods to improve filtration performance and particle capture or release, including product recovery, in filtration processes.

生物制药液流的过滤可能很复杂,这是因为液流中的成分种类繁多,它们之间以及它们与过滤孔表面之间存在相互作用。这项研究使用了多种测量方法来研究模型硅纳米颗粒在不同 pH 值和离子强度的溶液中通过不对称亲水聚醚砜(mPES)膜的过滤情况。测量内容包括颗粒大小、颗粒浓度、ZETA电位、颗粒-颗粒和颗粒-膜表面分子间作用力。这些测量结果用于合理解释在各种过滤条件下观察到的颗粒捕获行为。我们发现,离子强度的增加和 pH 值的降低会导致更高的颗粒聚集度和更高的颗粒截留度,这是由于模型二氧化硅纳米颗粒吸附在膜上以及聚集体在膜内被筛分所致。此外,根据操作条件、颗粒负载程度、缓冲液冲洗压力以及缓冲液 pH 值和电导率条件,捕获的颗粒在某些情况下可从膜中洗脱出来。这些发现为改进过滤性能和颗粒捕获或释放(包括过滤过程中的产品回收)的方法提供了启示。
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引用次数: 0
Fabrication of high-performance recrystallized silicon carbide ceramic membrane based on particle packing optimization 基于颗粒填料优化的高性能重结晶碳化硅陶瓷膜的制造
IF 9.5 1区 工程技术 Q1 Chemical Engineering Pub Date : 2024-05-22 DOI: 10.1016/j.memsci.2024.122922
Shulin Wang , Hui Xia , Jianxin Mi , Mengyu Wu , Shuai Yang , Rongqi Xu , Xiang Li , Li Zhu , Man Xu , Yingchao Dong

Overcoming the challenges associated with achieving high uniformity and connectivity of pore channels in ceramic membranes, we designed silicon carbide ceramic membrane derived from the recrystallization process based on the Dinger-Funk equation of the closest-packing model with various grain grading. Furthermore, the effects of particle size distribution on the resulting microstructure and pore architecture of the ceramic membrane was also explored. The findings corroborated the critical importance of raw material particle size distribution in controlling pore size distribution and morphology. After sintering at 1900°C, the silicon carbide ceramic membrane, benefiting from ideal particle packing, exhibited a remarkably uniform pore structure. Notably, the most probable pore size constituted over 70 %, while achieving an open porosity of 51.3 % even without the addition of pore-forming agents. The silicon carbide ceramic membrane also demonstrated exceptional hydrophilicity (water contact angle:∼0°), impressive water permeation (1210 L m−2 h−1·bar−1), coupled with efficient turbidity removal (∼100 %) in carbon black wastewater treatment applications. Additionally, membrane regeneration proved effective using a dilute NaOH solution backwash, achieving a flux recovery efficiency of 98 %. This strategy had directive significance for designing high-performing silicon carbide ceramic membranes.

为了克服在陶瓷膜中实现孔道的高度均匀性和连通性所带来的挑战,我们根据最近堆积模型的 Dinger-Funk 方程,设计了不同晶粒级配的再结晶过程衍生的碳化硅陶瓷膜。此外,我们还探讨了粒度分布对陶瓷膜微观结构和孔隙结构的影响。研究结果证实,原材料的粒度分布对控制孔径分布和形态至关重要。在 1900°C 下烧结后,碳化硅陶瓷膜得益于理想的颗粒堆积,呈现出非常均匀的孔隙结构。值得注意的是,即使不添加孔隙形成剂,最可能的孔隙尺寸也超过了 70%,而开放孔隙率达到了 51.3%。在炭黑废水处理应用中,碳化硅陶瓷膜还表现出卓越的亲水性(水接触角:∼0°)、惊人的透水性(1210 L m-2 h-1 -bar-1)以及高效的除浊度(∼100%)。此外,使用稀 NaOH 溶液反冲洗膜再生被证明是有效的,通量恢复效率达到 98%。这一策略对设计高性能碳化硅陶瓷膜具有指导意义。
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引用次数: 0
期刊
Journal of Membrane Science
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