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Tailoring the properties of carbon molecular sieves membranes for the separation of propionic acid from aqueous solutions 调整碳分子筛膜的特性以从水溶液中分离丙酸
IF 8.4 1区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2024-09-08 DOI: 10.1016/j.memsci.2024.123316

In the fermentative production of propionic acid (PA), the major problem with batch fermentation systems is the strong inhibitory effect of PA on the production yield; one way to increase the yield is the in-situ removal of PA by using pervaporation. Acetic acid (AA) is the most important by-product in the fermentation; therefore, the membrane should be able to remove selectively PA from an aqueous solution containing AA. Considering that PA is more hydrophobic than AA and their kinetic diameter are 0.480 and 0.436 nm respectively, hydrophobic membranes with main pores in the range of around 0.5–0.6 nm with high permeation are required.

Supported thin Carbon Molecular Sieve Membranes (CMSM) were prepared by the dip coating a porous alumina support into a solution containing resorcinol phenolic resin as carbon source. The hydrophobicity was obtained by carbonizing the polymer at temperatures higher than 750 °C and adding polyvinyl butyral (PVB) as pore forming agent and carbon contributor. PA with 88 % of purity was obtained by pervaporation of an aqueous solution containing 5 % of PA and 5 % of AA using a CMSM carbonized at 850 °C containing 1 % of PVB in the dipping solution.

在丙酸(PA)的发酵生产中,批量发酵系统的主要问题是 PA 对产量的强烈抑制作用;提高产量的一种方法是利用渗透蒸发原位去除 PA。醋酸(AA)是发酵过程中最重要的副产物,因此膜应能从含有 AA 的水溶液中选择性地去除 PA。考虑到 PA 比 AA 更疏水,且它们的动力学直径分别为 0.480 和 0.436 nm,因此需要主孔范围在 0.5-0.6 nm 左右且具有高渗透性的疏水膜。在高于 750 °C 的温度下对聚合物进行碳化,并加入聚乙烯醇缩丁醛(PVB)作为孔隙形成剂和碳促进剂,从而获得疏水性。使用在 850 °C 下碳化的 CMSM(浸渍溶液中含有 1% 的 PVB)对含有 5% PA 和 5% AA 的水溶液进行渗透蒸发,可获得纯度为 88% 的 PA。
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引用次数: 0
Enhanced Mg2+/Li+ separation performance of polyelectrolyte multilayers nanofiltration membranes modified by trimethylamine N-oxide zwitterions 经三甲胺 N-氧化物齐聚物改性的聚电解质多层纳滤膜的 Mg2+/Li+ 分离性能得到增强
IF 8.4 1区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2024-09-08 DOI: 10.1016/j.memsci.2024.123293

Polyelectrolyte multilayer nanofiltration (NF) membranes have garnered attention for their potential in Mg2⁺/Li⁺ separation applications, particularly due to their positively charged nature and the versatility offered by the layer-by-layer (LbL) self-assembly technique. However, these membranes often face significant challenges in balancing high ion selectivity with adequate water permeability. Addressing these limitations, this study introduces a novel approach by grafting a zwitterionic material, trimethylamine N-oxide (TMAO), onto polyacrylamide hydrochloride (PAH), creating a new cationic polyelectrolyte (TPAH). By cyclically depositing sodium polystyrene sulfonate (PSS) and TPAH onto a polyethersulfone (PES) substrate, we have successfully fabricated a high-performance NF membrane (i.e., (PSS/TPAH)n) that demonstrates enhanced Mg2⁺/Li⁺ selectivity with high water permeability. TMAO features shorter distances between its positive and negative charge groups and smaller dipoles compared to other zwitterions. These characteristics enhance its ability to resistance to salt effects and transfer charge from amine oxide to water molecule. Furthermore, the grafting of TMAO enhanced the hydrophilicity of TPAH and regulated the charge distribution of the polyelectrolyte. Compared to the control membrane (PSS/PAH)n, the optimized membrane (PSS/TPAH)n showed reduced rejection of LiCl from 60.9 ± 2.7 % to 35.9 ± 1.5 %, while that of MgCl2 increased from 94.3 ± 1.6 % to 96.1 ± 0.7 %. Additionally, water permeability improved from 9.2 ± 0.9 LMH/bar to 16.1 ± 0.5 LMH/bar. Notably, the membranes exhibited an improved selectivity for Mg2+/Li+ ions in synthetic saline, reaching a maximum of 30.5 ± 1.5, highlighting its potential for practical separation applications. Density functional theory simulations indicate that TMAO not only enhances Donnan effect and intensify ion dehydration of polyelectrolyte multilayers NF membranes but also increases their hydrophilicity. In general, these polyelectrolyte multilayers NF membranes exhibit considerable promise for multiple applications, such as seawater pretreatment, groundwater softening and lithium extraction.

聚电解质多层纳滤膜因其在 Mg2⁺/Li⁺分离应用中的潜力而备受关注,特别是由于其带正电荷的性质和逐层自组装技术提供的多功能性。然而,这些膜在平衡高离子选择性和足够的透水性方面往往面临重大挑战。针对这些局限性,本研究引入了一种新方法,即在聚丙烯酰胺盐酸盐(PAH)上接枝一种齐聚物--三甲胺 N-氧化物(TMAO),从而形成一种新的阳离子聚电解质(TPAH)。通过在聚醚砜(PES)基底上循环沉积聚苯乙烯磺酸钠(PSS)和 TPAH,我们成功地制造出了一种高性能 NF 膜(即 (PSS/TPAH)n),它具有更高的 Mg2⁺/Li⁺ 选择性和透水性。与其他齐聚物相比,TMAO 的正负电荷基团之间的距离更短,偶极子更小。这些特点增强了其抗盐效应和将电荷从氧化胺转移到水分子的能力。此外,TMAO 的接枝增强了 TPAH 的亲水性,并调节了聚电解质的电荷分布。与对照膜(PSS/PAH)n 相比,优化膜(PSS/TPAH)n 对氯化锂的排斥率从 60.9 ± 2.7% 降至 35.9 ± 1.5%,对氯化镁的排斥率从 94.3 ± 1.6% 升至 96.1 ± 0.7%。此外,透水性从 9.2 ± 0.9 LMH/bar 提高到 16.1 ± 0.5 LMH/bar。值得注意的是,这种膜在合成盐水中对 Mg2+/Li+ 离子的选择性有所提高,最高达到 30.5 ± 1.5,突出了其在实际分离应用中的潜力。密度泛函理论模拟表明,TMAO 不仅能增强多电解质多层 NF 膜的唐南效应,加剧离子脱水,还能增加其亲水性。总体而言,这些聚电解质多层无负压膜在海水预处理、地下水软化和锂提取等多个应用领域都大有可为。
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引用次数: 0
Ultrahigh ion selectivity composite membrane contained cationic covalent organic nanosheets for vanadium redox flow battery 用于钒氧化还原液流电池的含有阳离子共价有机纳米片的超高离子选择性复合膜
IF 8.4 1区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2024-09-07 DOI: 10.1016/j.memsci.2024.123314

Sulfonated poly(ether ether ketone) (SPEEK) is widely explored as the proton exchange membrane (PEM). However, it is difficult for it to have both good proton conductivity and vanadium resistance. Herein, the ionic-covalent organic nanosheets (TpTGCl) were fabricated and added to the SPEEK matrix. The nitrogen-rich and positive charge porous structure of TpTGCl nanosheets endowed the composite membrane with the ability to transfer H+ and block Vn + effectively. When the TpTGCl weight proportion was 3 %, the ion selectivity of the SP/TpTG-3 is as high as 103.3 × 103 S min cm−3. As expected, the SP/TpTG-3 exhibits outstanding energy efficiency (87.0%–77.4 % at 60–180 mA cm−2) and long-cycle stability. The results suggested that the ionic-covalent organic nanosheets afforded opportunities to prepare high performance PEM.

磺化聚醚醚酮(SPEEK)被广泛用作质子交换膜(PEM)。然而,它很难同时具有良好的质子传导性和耐钒性。在此,我们制作了离子共价有机纳米片(TpTGCl),并将其添加到 SPEEK 基质中。TpTGCl 纳米片的富氮和正电荷多孔结构赋予了复合膜有效传输 H+ 和阻挡 Vn + 的能力。当 TpTGCl 的重量比例为 3 % 时,SP/TpTG-3 的离子选择性高达 103.3 × 103 S min cm-3。正如预期的那样,SP/TpTG-3 具有出色的能量效率(60-180 mA cm-2 时为 87.0%-77.4 %)和长周期稳定性。结果表明,离子共价有机纳米片为制备高性能 PEM 提供了机会。
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引用次数: 0
Preparation of high temperature proton exchange membranes with multilayered structures through alternate deposition of carbon dots@Metal organic framework and Sulfonated Poly(Ether Ketone) 通过交替沉积碳点@金属有机框架和磺化聚醚酮制备具有多层结构的高温质子交换膜
IF 8.4 1区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2024-09-07 DOI: 10.1016/j.memsci.2024.123306

High temperature proton exchange membranes (HTPEMs) with multilayered structures based on carbon dots@metal organic framework (CDs@MOF) and Sulfonated Poly(Ether Ketone) (SPEEK) have been prepared with the spin coating technique. In this research, carbon dots (CDs) are self-assembled with metal organic framework (MOF) to form the composite of CDs@MOF. Successive proton conduction channels consisting of CDs@MOF and sulfonated groups in SPEEK facilitate to conduct protons in multilayered structures of the prepared composite membranes. Additionally, CDs@MOF can combine phosphoric acid (PA) molecules deriving from the formed intermolecular hydrogen bonding. The proton conductivity is further improved because of the multilayered structures reducing the proton conduction resistance. Specifically, the (SPEEK/40%CDs@MOF)3/PA membrane exhibits the maximum proton conductivity of (5.02 ± 0.64) × 10−2 S/cm at 160 °C. Notably, the proton conductivity can retain 1.53 × 10−2 S/cm at 80 °C after a 200 h non-stop test. The open circuit voltage peak and power density of a single fuel cell based on the (SPEEK/40%CDs@MOF)3/PA membrane respectively reach 0.95 V, 258.2 mW/cm2 at 100 °C and 0.96 V, 369.9 mW/cm2 at 120 °C.

利用旋涂技术制备了基于碳点@金属有机框架(CDs@MOF)和磺化聚醚酮(SPEEK)的多层结构高温质子交换膜(HTPEM)。在这项研究中,碳点(CD)与金属有机框架(MOF)自组装形成了 CD@MOF 复合材料。由 CDs@MOF 和 SPEEK 中的磺化基团组成的连续质子传导通道有助于在制备的复合膜的多层结构中传导质子。此外,CDs@MOF 还能通过形成的分子间氢键结合磷酸(PA)分子。由于多层结构降低了质子传导阻力,质子传导性得到了进一步提高。具体来说,(SPEEK/40%CDs@MOF)3/PA 膜在 160 °C 时的最大质子传导率为 (5.02 ± 0.64) × 10-2 S/cm。值得注意的是,经过 200 小时不间断测试后,质子电导率在 80 °C 时仍能保持 1.53 × 10-2 S/cm。基于 (SPEEK/40%CDs@MOF)3/PA 膜的单个燃料电池的开路电压峰值和功率密度在 100 °C 时分别达到 0.95 V 和 258.2 mW/cm2,在 120 °C 时分别达到 0.96 V 和 369.9 mW/cm2。
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引用次数: 0
Capping-grafting synergistic strategy for the preparation of high-performance Mg2+/Li+ separation nanofiltration membranes 制备高性能 Mg2+/Li+ 分离纳滤膜的压盖-接枝协同策略
IF 8.4 1区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2024-09-07 DOI: 10.1016/j.memsci.2024.123311

Polyethyleneimine (PEI) nanofiltration (NF) membranes demonstrate remarkable effectiveness in separating lithium and magnesium from salt lakes, attributed to their positively charged surface. However, undesired permeability resulting from densely cross-linked structures limits the further industrial applications and development of PEI NF membranes. Herein, a high permeable Mg2+/Li+ separation NF membrane with stronger internal and surface positive charge was fabricated using 1-Aminopyridinium iodide (1-AI) for the first time through a capping-grafting synergistic strategy. On the one hand, the monoamine character of 1-AI can realize the end-capping (EC) effect on the acyl chloride monomers in the interfacial polymerization process, which can contribute to a reduction in the cross-linking degree of the membrane. On the other hand, 1-AI with a quaternary ammonium group as the surface grafting (SG) agent can significantly improve the surface positive charge property of the membrane. The synergistic effect of capping-grafting not only rendered the membrane looser and effectively enhanced the surface positive charge of the membrane, but also increased the depth of grafting modification, leading to a notable rise in the internal positive charge of the membrane. After the capping-grafting treatment, the water permeance of the PEI-EC/SG membrane reached 19.8 L·m−2·h−1·bar−1, approximately 4.5 times that of the original PEI membrane, while keeping an ideal MgCl2 rejection rate (97.1%) and exhibiting good Mg2+/Li+ selectivity (27.7). This work demonstrates the advantages of the capping-grafting synergistic method in regulating membrane structure for improving permeability as well as the surface and internal charge properties of the membrane for enhancing ion selectivity.

聚乙烯亚胺(PEI)纳滤(NF)膜因其表面带正电荷,在分离盐湖中的锂和镁方面具有显著效果。然而,高密度交联结构导致的不良渗透性限制了 PEI 纳滤膜的进一步工业应用和发展。在此,我们利用 1-氨基吡啶碘化物(1-AI),通过压盖-接枝协同策略,首次制备了一种内部和表面正电荷更强的高渗透性 Mg2+/Li+ 分离 NF 膜。一方面,1-AI 的单胺特性可以在界面聚合过程中实现对酰基氯单体的末端封端(EC)效应,从而有助于降低膜的交联度。另一方面,以带有季铵基的 1-AI 作为表面接枝(SG)剂可显著改善膜的表面正电荷特性。压盖-接枝的协同效应不仅使膜更疏松,有效提高了膜的表面正电荷,而且增加了接枝改性的深度,使膜的内部正电荷显著增加。经过压盖接枝处理后,PEI-EC/SG 膜的透水率达到 19.8 L-m-2-h-1-bar-1,约为原始 PEI 膜的 4.5 倍,同时保持了理想的 MgCl2 阻隔率(97.1%),并表现出良好的 Mg2+/Li+ 选择性(27.7)。这项工作证明了压盖-接枝协同方法在调节膜结构以提高渗透性以及膜的表面和内部电荷特性以提高离子选择性方面的优势。
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引用次数: 0
Fabrication of positively charged composite nanofiltration membranes with “multilayer interlocking” structure based on ZIF-8 layer anchored constrained growth strategy for Mg2+/Li+ separation 基于 ZIF-8 层锚定约束生长策略,制备具有 "多层交错 "结构的正电荷复合纳米滤膜,用于 Mg2+/Li+ 分离
IF 8.4 1区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2024-09-07 DOI: 10.1016/j.memsci.2024.123310

In recent years, with the rapid development of new energy vehicles, the demand for lithium resources has been increasing sharply. Positively charged nanofiltration (NF) membranes can accurately separate magnesium ions (Mg2+) and lithium ions (Li+), which have become an important technology for extracting lithium resources from salt lakes. The introduction of intermediate layer in thin-film composite (TFC) NF membranes could improve the permeability and selectivity for Mg2+/Li+ separation. However, there is a problem of poor bonding between the intermediate layer and the supporting membranes through the simple physical combination on the membrane surface. Inspired by the controlled growth of succulent plants, the positively charged PA/ZIF-8/PSF composite NF membranes with “multilayer interlocking” structure were prepared successfully based on ZIF-8 layer anchored constrained growth and further interfacial polymerization. The zinc ion ligands of ZIF-8 were pre-anchored on the PSFsolution to provide reaction sites, and the grown ZIF-8 nanoparticles were embedded in the PSFsupporting membrane surface layer. The embedded ZIF-8 nanoparticles can enhance the interface bonding between the PSFsupporting membranes and the ZIF-8 layer. Additionally, the confined growth method can solve the problems of ZIF-8 particle aggregation and poor dispersion. Compared with membranes without ZIF-8 layer, the prepared PA/M − 6 membrane had a high flux of 47.2 L m−2h−1, which was 1.82 times that of PA/M-0. Meanwhile, the Mg2+/Li+ separation factor of the PA/ZIF-8/PSF composite NF membranes could reach 47.6. In particular, the prepared NF membranes exhibited good long-term stability for Mg2+/Li+ separation.

近年来,随着新能源汽车的快速发展,对锂资源的需求急剧增加。带正电荷的纳滤膜能准确分离镁离子(Mg2+)和锂离子(Li+),已成为从盐湖中提取锂资源的重要技术。在薄膜复合 NF 膜(TFC)中引入中间层可以提高 Mg2+/Li+ 分离的渗透性和选择性。然而,中间层与支撑膜之间存在着通过膜表面的简单物理结合而产生的结合力差的问题。受多肉植物可控生长的启发,在 ZIF-8 层锚定受限生长和进一步界面聚合的基础上,成功制备了具有 "多层互锁 "结构的正电荷 PA/ZIF-8/PSF 复合 NF 膜。ZIF-8 的锌离子配体被预先锚定在 PSF 溶液上以提供反应位点,生长的 ZIF-8 纳米粒子被嵌入 PSF 支撑膜表层。嵌入的 ZIF-8 纳米粒子可以增强 PSF 支撑膜与 ZIF-8 层之间的界面结合。此外,封闭生长法还能解决 ZIF-8 颗粒聚集和分散性差的问题。与不含 ZIF-8 层的膜相比,制备的 PA/M - 6 膜通量高达 47.2 L m-2h-1,是 PA/M-0 的 1.82 倍。同时,PA/ZIF-8/PSF 复合 NF 膜的 Mg2+/Li+ 分离因子可达 47.6。特别是,所制备的 NF 膜在 Mg2+/Li+ 分离方面具有良好的长期稳定性。
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引用次数: 0
Fouling-resistant superhydrophobic polyketone membranes modified with fluorine-containing silica for water-in-oil emulsion separation 用含氟二氧化硅改性的抗结垢超疏水性聚酮膜,用于分离油包水型乳液
IF 8.4 1区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2024-09-07 DOI: 10.1016/j.memsci.2024.123309

Membranes for water-in-oil (W/O) emulsion separation require high emulsion permeance, oil purity selectivity, high water-fouling resistance, and reusability. Therefore, a functional membrane structure that satisfies these needs is required. Herein, we describe the effective modification of a membrane surface by forming functional silica particles on a porous polyketone (PK) membrane to form a hierarchical membrane structure with enhanced roughness and superhydrophobicity. We also demonstrate the potential application of the membrane for W/O emulsion separation based on enhanced performance and fouling resistance. Membranes were fabricated by forming silica particles on a porous PK membrane by a sol–gel method using tetraethoxysilane (TEOS). By modifying these silica particles with fluoroalkyl silane (FAS), a superhydrophobic membrane with a high contact angle of up to 162° was fabricated. The resulting FAS-modified membrane had higher permeance with regard to a toluene W/O emulsion than an unmodified PK membrane or a commercially available polyvinylidene fluoride (PVDF) membrane. It was possible to recycle the FAS-modified membrane by simply washing it in toluene to remove external fouling. This effective membrane surface modification helps to enhance both emulsion permeance and fouling resistance during W/O emulsion separation.

用于油包水型(W/O)乳液分离的膜要求具有高乳液渗透性、油纯度选择性、高抗水污性和可重复使用性。因此,需要一种能满足这些需求的功能性膜结构。在此,我们介绍了通过在多孔聚酮(PK)膜上形成功能性二氧化硅颗粒来有效改性膜表面,从而形成具有增强粗糙度和超疏水性的分层膜结构。我们还展示了该膜在增强性能和抗结垢性的基础上用于 W/O 乳液分离的潜力。膜是通过溶胶-凝胶法使用四乙氧基硅烷(TEOS)在多孔 PK 膜上形成二氧化硅颗粒而制成的。通过用氟烷基硅烷(FAS)对这些二氧化硅颗粒进行改性,制成了一种接触角高达 162°的超疏水膜。与未改性的 PK 膜或市售的聚偏氟乙烯(PVDF)膜相比,FAS 改性膜对甲苯 W/O 乳液的渗透率更高。只需在甲苯中清洗 FAS 改性膜以去除外部污垢,就可以对其进行回收利用。这种有效的膜表面改性有助于提高 W/O 乳液分离过程中的乳液渗透性和抗污垢性。
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引用次数: 0
Real-time induced magnetic vibrational based antifouling mechanism for ultrafiltration (UF) membrane 基于实时诱导磁振动的超滤膜防污机制
IF 8.4 1区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2024-09-07 DOI: 10.1016/j.memsci.2024.123313
Despite the widespread adoption of membrane technologies for efficient water treatment, membrane fouling remains a significant challenge, reducing separation efficiency, shortening lifespan, and increasing operational costs. Various studies have explored chemical membrane modifications to mitigate fouling, often resulting in adverse effects on flux and selectivity. Based on numerical modeling and experimental investigation, this work introduces real-time induced magnetic vibration as a sustainable approach for membrane antifouling without compromising permeability and selectivity. By preventing or delaying particle deposition on the membrane surface, magnetic vibration reduces fouling intensity. Experimental results demonstrated that different frequencies of magnetic vibration influenced the deposition of foulants (Humic Acid and Sodium Alginate) on the membrane surface. Notably, vibrating the membrane at 10 Hz with centrally attached iron particles led to a 22.4 % reduction in flux when treated with Humic Acid, compared to a 33.9 % reduction without vibration. Exposure to vibrations at the resonance frequency (5 Hz) for 6 h resulted in only a 10 % reduction in flux, effectively preventing the formation of a dense cake layer. Similarly, in the case of Sodium Alginate, a 10 Hz vibration for 2 h decreased the flux reduction from 21.4 % without vibration to 7.3 %, suggesting the preventive effect of vibration on aggregated SA deposition or facilitating continuous displacement for flux retention. Moreover, the study examined the influence of the configuration of iron particles attached to the membranes on the effectiveness of vibration. The study revealed that a striped configuration was more effective than a centralized configuration, owing to the distributed vibration effect across each part of the membrane. Furthermore, the fouling mechanism and rejection percentage were further investigated to enhance understanding of the fouling processes.
尽管高效水处理广泛采用了膜技术,但膜污垢仍是一个重大挑战,它降低了分离效率,缩短了使用寿命,增加了运行成本。各种研究已经探索了化学膜改性以减轻污垢,但往往会对通量和选择性造成不利影响。基于数值建模和实验研究,这项工作引入了实时诱导磁振动,作为一种可持续的膜防污方法,同时不影响渗透性和选择性。通过防止或延迟颗粒在膜表面的沉积,磁振动降低了污垢强度。实验结果表明,不同频率的磁振动会影响污物(腐植酸和海藻酸钠)在膜表面的沉积。值得注意的是,当使用腐植酸处理膜时,以 10 赫兹的频率振动膜,中心附着的铁颗粒会导致通量减少 22.4%,而不振动则会减少 33.9%。在共振频率(5 赫兹)下振动 6 小时后,通量只减少了 10%,有效地防止了致密滤饼层的形成。同样,在海藻酸钠的情况下,10 赫兹的振动持续 2 小时,通量减少率从无振动时的 21.4% 降至 7.3%,这表明振动对聚集的海藻酸钠沉积具有预防作用,或有利于通量保持的连续位移。此外,研究还考察了附着在膜上的铁颗粒的配置对振动效果的影响。研究结果表明,条状配置比集中配置更有效,这是因为振动效应在膜的每个部分都是分布式的。此外,还进一步研究了污垢机理和排斥率,以加深对污垢过程的理解。
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引用次数: 0
Process-integrated optimization and techno-economic analysis of membrane system for biogas upgrading: Effect of membrane performance from an economic perspective 用于沼气升级的膜系统的过程集成优化和技术经济分析:从经济角度看膜性能的影响
IF 8.4 1区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2024-09-07 DOI: 10.1016/j.memsci.2024.123286

It is useful to be able to predict the potential economic performance of new membrane materials and the associated configurations of equipment which would give the best possible performance with these materials. In this study we propose a systematic search of ranges of different possible membrane properties. The properties varied here include the CO2 permeance and the CO2/CH4 selectivity, and a 2D grid with different values of each property is investigated. For each individual combination of properties a superstructure optimization is used to find the configuration and operating pressures which minimize the cost of biogas upgrading. Applying this to every point in the grid gives a surface of upgrading costs across the ranges of possible CO2 permeances and selectivities. Subsequently a correlation equation is fitted to this data which can be used to predict the potential economic performance of future possible materials within this range. In general the upgrading costs reduce when either of these parameters are increased but for different reasons. Higher permeances allow smaller area of membranes to be used allowing lower membrane costs while higher selectivities reduce the need for recycling and associated compression costs. The selectivity, in particular, is found to strongly affect the optimal configuration with high selectivities allowing for designs without recycling while lower selectivities force the process to include recycling streams in order to meet recovery and purity targets. It is expected that the proposed correlation could be used to quickly evaluate the economic performance of new materials as they are being developed and tested.

能够预测新膜材料的潜在经济性能和相关设备的配置是非常有用的,这将使这些材料获得最佳性能。在这项研究中,我们建议对不同的可能膜特性范围进行系统搜索。这里的不同特性包括二氧化碳渗透率和二氧化碳/四氯化碳选择性,并对每种特性的不同值的二维网格进行了研究。对于每种属性的组合,都使用了上层结构优化,以找到使沼气升级成本最小化的配置和操作压力。将其应用于网格中的每个点,可得出二氧化碳渗透率和选择性范围内的升级成本曲面。随后,根据这些数据拟合出一个相关方程,可用于预测在此范围内未来可能采用的材料的潜在经济效益。一般来说,当这些参数中的任何一个增加时,升级成本都会降低,但原因各不相同。较高的渗透率允许使用较小面积的膜,从而降低膜成本,而较高的选择性则减少了回收的需要和相关的压缩成本。特别是选择性,发现它对最佳配置有很大影响,高选择性允许无循环设计,而低选择性则迫使工艺包括循环流,以达到回收和纯度目标。预计在开发和测试新材料的过程中,可以利用提出的相关性快速评估其经济性能。
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引用次数: 0
Low-cost, all-organic, hydrogen-bonded thin-film composite membranes for CO2 capture: Experiments and molecular dynamic simulations 用于二氧化碳捕集的低成本全有机氢键薄膜复合膜:实验和分子动力学模拟
IF 8.4 1区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2024-09-06 DOI: 10.1016/j.memsci.2024.123307

Despite the excellent separation performance of organic-inorganic hybrid membranes, such as mixed-matrix membranes, their commercial application remains challenging due to difficulties in uniformly dispersing inorganic fillers and achieving good interfacial contact over large areas. In this paper, we present high-performance, thin-film composite (TFC) membranes made from low-cost, all-organic materials using a commercially attractive and straightforward process for CO2 capture. The TFC membranes were prepared on a porous polysulfone support using 2,4,6-triaminopyrimidine (TAP) dispersed in comb-shaped polymerized poly(oxyethylene methacrylate) (PPOEM), synthesized through a free radical polymerization process. The organic filler TAP functioned as a hydrogen bond inducer, controlling the free volume and reducing gas diffusivity, thereby enhancing CO2 selectivity over larger gases such as N2 and CH4. Incorporating 2 wt% TAP significantly improved separation performance by primarily reducing N2 and CH4 permeances, achieving a CO2 permeance of 1140 GPU, with CO2/N2 and CO2/CH4 selectivities of 43.3 and 15.0, respectively. The achieved performance significantly surpassed that of Pebax-based membranes and successfully met the target criteria for post-combustion CO2 capture. Variations in free volume, molecule aggregation, hydrogen bonding, and interaction energies between gases and membranes were thoroughly investigated via molecular dynamic (MD) simulations. This high-performance TFC membrane, created through simple and facile methods using entirely organic materials, achieves commercial standards for post-combustion CO2 capture.

尽管有机-无机混合膜(如混合基质膜)具有出色的分离性能,但由于难以均匀分散无机填料并实现大面积的良好界面接触,其商业应用仍具有挑战性。在本文中,我们介绍了由低成本全有机材料制成的高性能薄膜复合(TFC)膜,该膜采用了具有商业吸引力的直接工艺,可用于二氧化碳捕集。这种 TFC 膜是在多孔聚砜支架上使用 2,4,6-三氨基嘧啶(TAP)分散在通过自由基聚合工艺合成的梳状聚合聚(甲基丙烯酸氧乙酯)(PPOEM)中制备的。有机填料 TAP 起着氢键诱导剂的作用,可控制自由体积并降低气体扩散性,从而提高二氧化碳对较大气体(如 N2 和 CH4)的选择性。加入 2 wt% 的 TAP 能显著提高分离性能,主要是降低了 N2 和 CH4 的渗透率,使 CO2 的渗透率达到 1140 GPU,CO2/N2 和 CO2/CH4 的选择性分别为 43.3 和 15.0。其性能大大超过了基于 Pebax 的膜,成功达到了燃烧后捕集二氧化碳的目标标准。通过分子动力学(MD)模拟,对气体和膜之间的自由体积、分子聚集、氢键和相互作用能的变化进行了深入研究。这种高性能 TFC 膜完全采用有机材料,通过简单易行的方法制成,达到了燃烧后捕获二氧化碳的商业标准。
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引用次数: 0
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Journal of Membrane Science
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