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Fatigue of Aircraft Structures最新文献

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Development of Diffraction Research Methodologies for Mediloy S-CO Alloy Speciments Made Using LPBF Additive Manufacturing 针对使用 LPBF 快速成型技术制造的 Mediloy S-CO 合金试样开发衍射研究方法
Q4 Engineering Pub Date : 2024-05-13 DOI: 10.2478/fas-2023-0006
Elżbieta Gadalińska, Maciej Malicki, Anna Trykowska, G. Moneta
This study focuses on the application and improvement of diffraction measurement methodologies for the optimization of manufacturing parameters of CoCr alloy components made by additive manufacturing (AM) – particularly for Mediloy S-Co alloy specimens made using Laser Powder Bed Fusion (LPBF) additive manufacturing. We measured the phase composition of specimens obtained in AM processes, the measurement of residual stresses resulting from the manufacture of these printed parts, as well as the effectiveness of stress relaxation through the use of heat treatments dedicated to this type of material. Findings reveal several insights into how printing strategies affect the porosity and residual stresses in additive manufacturing. Specimens with higher porosity, particularly those created using specific strategies that resulted in lower energy densities, exhibited lower residual stresses. Notably, printing direction and energy density were found to significantly affect the mechanical stresses within the specimens, with directional choices playing a critical role in the final properties of the parts. Additionally, our findings underscore the complex relationship between various printing parameters and the development of mechanical stresses, highlighting the impact of adjustments in printing strategy on the properties of printed components.
本研究的重点是应用和改进衍射测量方法,以优化通过增材制造(AM)技术制造的 CoCr 合金部件的制造参数,特别是使用激光粉末床熔融(LPBF)增材制造技术制造的 Mediloy S-Co 合金试样。我们测量了在 AM 工艺中获得的试样的相组成,测量了这些打印部件制造过程中产生的残余应力,以及通过使用该类型材料专用的热处理来放松应力的效果。研究结果揭示了打印策略如何影响增材制造中的孔隙率和残余应力。孔隙率较高的试样,尤其是那些使用特定策略制造出的能量密度较低的试样,表现出较低的残余应力。值得注意的是,我们发现打印方向和能量密度对试样内部的机械应力有显著影响,而方向选择对零件的最终性能起着至关重要的作用。此外,我们的研究结果还强调了各种印刷参数与机械应力发展之间的复杂关系,突出了印刷策略的调整对印刷部件性能的影响。
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引用次数: 0
Insight into Damping Sources in Turbines 对汽轮机阻尼源的深入了解
Q4 Engineering Pub Date : 2023-06-05 DOI: 10.2478/fas-2022-0006
G. Moneta
Abstract Blade vibrations in aircraft engines are a significant challenge that must be overcome during the design and development of modern turbine engines. Vibrations lead to cyclic displacements and result in alternating stress and strain in undesired environments (high temperatures, erosion, corrosion of the surface, etc.). Under resonance conditions, stress amplitudes can increase and exceed their safety limits, and in extreme cases, can lead to engine failure. One method to reduce resonance vibrations is to increase damping in the turbine assembly. This paper presents and describes vibration damping sources in the turbine, including aerodynamic, material, and friction damping. Additionally, typical damping values for each damping component are presented and compared.
摘要航空发动机叶片振动是现代涡轮发动机设计和开发过程中必须克服的一个重大挑战。振动会导致循环位移,并在不期望的环境中(高温、侵蚀、表面腐蚀等)导致交变应力和应变。在共振条件下,应力振幅可能会增加并超过其安全极限,在极端情况下,可能导致发动机故障。减少共振的一种方法是增加涡轮机组件中的阻尼。本文介绍并描述了涡轮机中的振动阻尼源,包括空气动力学阻尼、材料阻尼和摩擦阻尼。此外,给出并比较了每个阻尼部件的典型阻尼值。
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引用次数: 0
Checking the Correctness of the Process of Brazing of the Honeycomb Seal to the Base by Ultrasonic Method 用超声波法检验蜂窝密封件与底座钎焊工艺的正确性
Q4 Engineering Pub Date : 2023-04-20 DOI: 10.2478/fas-2022-0005
Agata Świerek, J. Krysztofik, Wojciech Matczak, A. Niepokólczycki
Abstract This work is focused on the checking of the correctness of the brazing process of honeycomb seals to stationary elements of aircraft turbine engines. It describes this process, paying attention to the aspects that have a fundamental impact on whether the seal will be brazed to the base as required, or whether unacceptable areas of non-brazing will appear. The aim of the study was to check the possibility of using the ultrasonic method to check the correctness of the brazing process of honeycomb seals and to compare the tests carried out using this method with the mostly used visual tests. The research carried out as part of the work showed very well that there are reasons to use the ultrasonic defectoscopy method to test the correctness of the brazing process of honeycomb seals in the elements of aircraft engines. This method also makes it possible to automate the checking process, fully document it and objectively assess the correctness of the connection. The results obtained in the study provide a very good starting point for further research, the aim of which will be to implement the ultrasonic defectoscopy method for testing the correctness of brazing honeycomb seals into practice in industrial conditions.
摘要本文主要对航空涡轮发动机固定件蜂窝密封钎焊工艺的正确性进行了校核。它描述了这一过程,注意对密封件是否按要求钎焊到底座有根本影响的方面,或者是否会出现不可接受的非钎焊区域。本研究的目的是检查使用超声波方法检查蜂窝密封钎焊过程正确性的可能性,并将使用该方法进行的测试与最常用的目测测试进行比较。作为工作的一部分进行的研究很好地表明,有理由使用超声波缺陷检查方法来测试航空发动机元件蜂窝密封钎焊工艺的正确性。这种方法还可以使检查过程自动化,完整地记录并客观地评估连接的正确性。研究结果为进一步的研究提供了一个很好的起点,其目的是将超声波缺陷检查方法用于测试钎焊蜂窝密封件在工业条件下的正确性。
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引用次数: 0
Prediction of Fatigue Cracks Using Gamma Function 利用伽玛函数预测疲劳裂纹
Q4 Engineering Pub Date : 2023-04-20 DOI: 10.2478/fas-2022-0004
Abdelfetah Moussouni, M. Benachour, N. Benachour
Abstract In the present study it has been endeavored to estimate the fatigue crack propagation in V-notch Charpy specimens of 2024 T351 Al-alloy. For this purpose, a new application of fatigue crack growth (FCG) is developed based on the “Gamma function.” Experimental fatigue tests are conducted for stress ratios from 0.1 to 0.5 under constant amplitude loading. The empiric model depends principally on physical parameters and materials’ properties in non-dimensional form. Deviation percentage, prediction ratio, and band error are used for validation of the performance of the fatigue life. The results determined from Gamma application are in good agreement with experimental FCG rates and those obtained from using Paris law.
摘要本研究试图估算2024 T351铝合金V型缺口夏比试样的疲劳裂纹扩展。为此,基于“伽玛函数”开发了疲劳裂纹扩展(FCG)的新应用。在恒定振幅载荷下,对0.1至0.5的应力比进行了实验疲劳试验。经验模型主要取决于无量纲形式的物理参数和材料特性。偏差百分比、预测率和带误差用于验证疲劳寿命的性能。Gamma应用的结果与实验FCG速率和使用Paris定律获得的结果非常一致。
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引用次数: 0
Sensitivity Analysis of the Nasgro Equation Based on the PZL-130 TC-II Orlik Trainer Aircraft Full Scale Fatigue Test 基于PZL-130 TC-II Orlik教练机全尺寸疲劳试验的Nasgro方程灵敏度分析
Q4 Engineering Pub Date : 2023-02-13 DOI: 10.2478/fas-2022-0002
P. Reymer, A. Leski, M. Kurdelski
Abstract The study investigates the sensitivity of numerical crack propagation estimations based on the Nasgro equation. The equation is widely used for crack propagation calculations since it considers the whole range of crack propagation speed from threshold to critical values of stress intensity factor range (∆K). The presented investigation is based on the actual results of the full scale fatigue test (FSFT) of the PZL-130 ‘Orlik’ TC-II aircraft. We provide a brief description of the test and the general approach followed in crack propagation estimations originally carried out after the test. The obtained results are verified in terms of variation of the input data. Overall results are compared and discussed.
摘要研究了基于Nasgro方程的裂纹扩展数值估计的敏感性。由于该方程考虑了应力强度因子范围(∆K)从阈值到临界值的整个裂纹扩展速度范围,因此被广泛用于裂纹扩展计算。本文的研究是基于PZL-130“Orlik”TC-II飞机的全尺寸疲劳试验(FSFT)的实际结果。我们提供了测试的简要描述和在测试后最初进行的裂纹扩展估计中遵循的一般方法。根据输入数据的变化对所得结果进行了验证。对总体结果进行了比较和讨论。
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引用次数: 0
The Influence of Material Configuration of Fibre-Metal Laminates with Alumina Core on Flexural Strength 氧化铝芯纤维金属层压板材料结构对抗弯强度的影响
Q4 Engineering Pub Date : 2023-02-13 DOI: 10.2478/fas-2022-0003
Mariusz Frankiewicz, M. Karoluk, R. Dziedzic, Tristan Timmel, P. Scholz
Abstract Fibre metal laminates (FMLs) consisting of layers made of PA6 polyamide prepregs reinforced with glass and carbon fibres and an aluminium alloy core are the new variant of the other types used by aerospace FML materials such as GLARE or CARALL. By using a thermoplastic matrix, they can be shaped by stamping processes, which allows for a more efficient production process than classical laminating methods such as vacuum bagging. In addition to the improved impact energy absorption efficiency, the metallic core can be utilised to effectively bond the composite part to adjacent metallic structures. This article presents the influence of the material configuration of fibre-metal laminates consisting of continuous fibre-reinforced thermoplastic outer layers integrated with a layer of metallic aluminium alloy inserts—a number of layers, type and direction of reinforcing fibres—on the static and fatigue flexural properties. In this study, eight laminate configurations were prepared using a one-step variothermal consolidation process. The results showed that in the three-point flexural fatigue test, the samples exceeded 106 cycles at stresses <30% of the static bending strength. Laminates with predominantly longitudinally reinforced layers showed the highest fatigue strength among the FML samples analysed. The type of reinforcing fibres and the number of layers were less affected on the analysed mechanical properties.
金属纤维层压板(FMLs)由PA6聚酰胺预涂料和玻璃和碳纤维增强以及铝合金芯制成的层组成,是其他类型航空航天FML材料(如眩光或CARALL)的新变种。通过使用热塑性基质,它们可以通过冲压工艺成形,这使得生产过程比传统的层压方法(如真空袋装)更有效。除了提高冲击能量吸收效率外,金属芯还可以有效地将复合材料部件粘合到相邻的金属结构上。本文介绍了由连续的纤维增强热塑性外层和金属铝合金内嵌层(层数、增强纤维的类型和方向)组成的纤维-金属层合板的材料结构对其静态和疲劳弯曲性能的影响。在本研究中,采用一步变温固结工艺制备了8种层压结构。结果表明:在三点弯曲疲劳试验中,试样在应力<30%的静态弯曲强度下,循环次数超过106次;纵向增强层为主的层压板在FML样品中显示出最高的疲劳强度。增强纤维的种类和层数对分析的力学性能影响较小。
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引用次数: 0
Effect of Strain Range and Hold Time on High Temperature Fatigue Life of G17CrMoV5-10 Cast Alloy Steel 应变范围和保温时间对G17CrMoV5-10铸合金钢高温疲劳寿命的影响
Q4 Engineering Pub Date : 2023-02-13 DOI: 10.2478/fas-2022-0001
Anna Polnik, H. Matysiak, Sławomir Czarnewicz, Z. Pakieła
Abstract In this work, cast steel G17CrMoV5-10 was investigated. The material subject to investigation as part of this study is commonly used to manufacture steam turbine casings. Modern steam turbines operate under elevated temperature and complex oscillated loads. Thus, the focus of this study was to investigate material under behavior during low cycle fatigue (LCF) test performance at 500°C with and without hold time in tension. During all types of test, cyclic softening of cast steel was noticed. Increasing of total strain rate and applying hold time significantly reduce fatigue life. During hold time, due to temperature and tension the material creep what is confirmed by increasing inelastic stain accommodation.
本文对铸钢G17CrMoV5-10进行了研究。作为本研究的一部分,接受调查的材料通常用于制造汽轮机机壳。现代蒸汽轮机在高温和复杂的振荡负载下运行。因此,本研究的重点是研究材料在500°C下的低周疲劳(LCF)试验性能下的行为,包括和不包括拉伸保持时间。在所有类型的试验中,都注意到铸钢的循环软化。总应变速率的增加和保持时间的应用显著降低了疲劳寿命。在保持时间内,由于温度和张力,材料蠕变,这是通过增加非弹性应变调节来证实的。
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引用次数: 0
Detection of Sub-Surface Defects in Semi-Finished Products from Aluminum Alloys by the Eddy Current Method 用涡流法检测铝合金半成品亚表面缺陷
Q4 Engineering Pub Date : 2021-12-01 DOI: 10.2478/fas-2021-0004
J. Krysztofik, Maciej Malicki
Abstract The article presents the results of tests aimed at detecting discontinuities in the subsurface layer of elements intended for further processing. For the initial identification of discontinuities, the method of computed tomography was used. Based on the tomographic images of selected typical defects and measurements of the electrical conductivity of the material, the parameters for the eddy current tests were determined. A series of discontinuities in the subsurface layer to a depth of about 0.48 mm were detected. This allowed, at a given stage of machining, relevant elements to be selected for further processing.
摘要:本文介绍了旨在检测用于进一步处理的元素的次表层不连续性的测试结果。对于不连续点的初始识别,采用了计算机断层扫描的方法。根据所选典型缺陷的层析成像和材料电导率的测量,确定了涡流测试的参数。在约0.48 mm深度的次表层中检测到一系列不连续性。这允许在加工的给定阶段,选择相关的元件进行进一步加工。
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引用次数: 0
A FCG Model and the Graphical User Interface Under Matlab for Predicting Fatigue Life: Parametric Studies 基于Matlab的疲劳寿命预测的FCG模型和图形用户界面:参数化研究
Q4 Engineering Pub Date : 2021-12-01 DOI: 10.2478/fas-2021-0011
Tayeb Kebir, J. Correia, M. Benguediab, A. Imad
Abstract The focus of this research work was predicting the fatigue life of mechanical components used for industrial and transport systems. To understand how the phenomenon of fatigue occurs in a material, the fatigue crack growth is studied. The purpose of this work was to create a graphical user interface (GUI) under Matlab to allow researchers to conduct the parametric studies of fatigue crack propagation to predict fatigue life. In this work, three models for fatigue crack propagation were used: those of Paris, Walker and Forman in order to study the three parameters: the Paris exponent m, load ratio R and hardness KIC, respectively. In addition, a novel model FCG was developed to study the influence of the hardening parameters (K′, n′) on fatigue crack propagation. The comparison of the simulation results with those in the literature shows good agreement.
摘要本研究的重点是预测用于工业和运输系统的机械部件的疲劳寿命。为了了解疲劳现象是如何在材料中发生的,对疲劳裂纹扩展进行了研究。这项工作的目的是在Matlab下创建一个图形用户界面(GUI),使研究人员能够对疲劳裂纹扩展进行参数研究,以预测疲劳寿命。在这项工作中,使用了三个疲劳裂纹扩展模型:Paris、Walker和Forman,分别研究了三个参数:Paris指数m、载荷比R和硬度KIC。此外,还建立了一个新的FCG模型来研究硬化参数(K′,n′)对疲劳裂纹扩展的影响。将模拟结果与文献中的结果进行比较,显示出良好的一致性。
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引用次数: 0
Application of Laboratory Diffraction Methods in Characterization of Elements Made By Additive SLM Methods – State of the Art 实验室衍射方法在添加剂SLM方法制备的元素表征中的应用——最新技术
Q4 Engineering Pub Date : 2021-12-01 DOI: 10.2478/fas-2021-0007
Elżbieta Gadalińska, Łukasz Pawliszak, G. Moneta
Abstract The greatest challenge of widely developed incremental manufacturing methods today is to obtain, as a result of the manufacturing process, such components that will have acceptable strength properties from the point of view of a given application. These properties are indirectly determined by three key characteristics: the level of surface residual stress, the roughness of the component and its porosity. Currently, the efforts of many research groups are focused on the problem of optimizing the parameters of incremental manufacturing so as to achieve the appropriate level of compressive residual stress, the lowest possible porosity and the lowest possible roughness of parts obtained by 3D methods. It is now recognized that determining the level of these three parameters is potentially possible using experimental X-ray diffraction methods. The use of this type of radiation, admittedly, is only used to characterize the surface layer of elements, but its undoubted advantage is its easy availability and relatively low cost compared to experiments carried out using synchrotron or neutron radiation.
目前广泛发展的增量制造方法面临的最大挑战是,作为制造过程的结果,从给定应用的角度来看,这些组件将具有可接受的强度特性。这些性能是由三个关键特征间接决定的:表面残余应力水平,部件的粗糙度及其孔隙率。目前,许多研究小组的努力都集中在优化增量制造的参数问题上,以便通过三维方法获得合适的压残余应力水平,尽可能低的孔隙率和尽可能低的粗糙度。现在人们认识到,用实验x射线衍射方法来确定这三个参数的水平是可能的。诚然,这种类型的辐射的使用仅用于表征元素的表层,但与使用同步加速器或中子辐射进行的实验相比,其无疑的优点是易于获得和相对较低的成本。
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引用次数: 1
期刊
Fatigue of Aircraft Structures
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