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Some Comments on Fatigue Life Tests of Aircraft Cable Control Systems 对飞机缆索控制系统疲劳寿命试验的几点看法
Q4 Engineering Pub Date : 2020-12-01 DOI: 10.2478/fas-2020-0010
J. Brzęczek
Abstract Cable control systems are widely used in aircraft and gliders. This paper deals with the problem of collecting real loads acting cable control systems and cable tests preparation (load spectrum) and performance. The author proposes a method for defining real loads acting on control systems, preparing and carrying out fatigue tests of cables revealing symptoms of fretting. The fatigue tests results can be used to predict service life, to plan and prepare periodic and details inspections. This method could be used to increase service life of aircraft control cables and could help to replace the commonly used Time-Based Maintenance (TBM) strategy with the Damage Tolerance (DT).
摘要电缆控制系统广泛应用于飞机和滑翔机。本文研究了电缆控制系统实际载荷的采集和电缆测试准备(载荷谱)及性能测试问题。作者提出了一种确定作用于控制系统的实际载荷的方法,准备并进行显示微动症状的电缆疲劳试验。疲劳试验结果可用于预测使用寿命,计划和准备定期和详细检查。该方法可用于提高飞机控制电缆的使用寿命,并有助于用损伤容限(DT)取代常用的基于时间的维护(TBM)策略。
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引用次数: 0
Dynamic Fatigue Tests Of Landing Gears 起落架的动态疲劳试验
Q4 Engineering Pub Date : 2020-12-01 DOI: 10.2478/fas-2020-0007
Z. Skorupka
Abstract Landing gears are one of the main components of an aircraft. The landing gear is used not only during take-off and landing but also, in most cases, during ground manoeuvres. Due to its function, the landing gear is also one of the key safety components of the aircraft due to dissipating landing loads acting on the aircraft. The mentioned loads come from both the vertical and horizontal speeds during touchdown and by the aircraft’s losing the speed by braking. The landing gear is then loaded with constantly changing forces acting in various directions during every landing, with the only difference coming from their magnitude. The repeatable loading conditions cause significant wear of the landing gear. This wear can be divided into two categories, one is the wear of consumable parts such as the brake linings and the other is the fatigue wear of the structural components. The latter type of wear is much more dangerous due to its slow, and in many cases, unnoticeable progression. Fatigue wear can be estimated by numerical analyses – this method works with a great degree of probability on single components but due to the complexity of the landing gear as a whole it is not precise enough to be applied to the full structure. In order to evaluate the fatigue of the whole landing gear the best method accepted by regulations is the laboratory testing method. It involves a series of various drop tests resembling the real landing condition distribution. The aim of the tests is to check the fatigue wear of the landing gear and to prove its reliability for certification and/or operational purposes. In this paper the author describes the basics of the landing gear fatigue wear, possibilities of its evaluation and presents laboratory dynamic method used for extensive tests in life-like operation conditions.
起落架是飞机的主要部件之一。起落架不仅在起飞和降落时使用,而且在大多数情况下,在地面演习期间也使用。由于起落架的功能,它也是飞机的关键安全部件之一,因为它可以消散作用在飞机上的着陆载荷。上述载荷来自着陆时的垂直和水平速度以及飞机因制动而失去速度。每次着陆时,起落架都承受着不断变化的力,这些力作用在不同的方向上,唯一的区别在于它们的大小。重复的载荷条件造成起落架的严重磨损。这种磨损可分为两类,一类是刹车片等易耗件的磨损,另一类是结构部件的疲劳磨损。后一种类型的磨损是更危险的,因为它的缓慢,在许多情况下,不明显的进展。疲劳磨损可以通过数值分析来估计——这种方法在单个部件上有很大的概率,但由于起落架作为一个整体的复杂性,它不够精确,不能应用于整个结构。为了评估整个起落架的疲劳性能,目前公认的最佳方法是实验室试验方法。它包括一系列类似于真实着陆条件分布的各种跌落试验。测试的目的是检查起落架的疲劳磨损,并证明其认证和/或操作目的的可靠性。本文介绍了起落架疲劳磨损的基本原理、评估的可能性,并提出了在逼真操作条件下进行大量试验的实验室动态方法。
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引用次数: 1
Service Life Extension of Parachutes with Use of Non-Desctructive and Partially Destructive Testing Methods of Textile Materials 用纺织材料无损和部分无损检测方法延长降落伞使用寿命
Q4 Engineering Pub Date : 2020-12-01 DOI: 10.2478/fas-2020-0011
K. Szafran, Ireneusz Kramarski
Abstract The specificity of personal rescue and reserve parachutes is the fact that they are practically never used for jumping during their service life as they are intended for use only in emergency situations. Therefore, these parachutes throughout the entire period of use are only periodically aired and repacked every 6-12 months. Airing and repacking is necessary even if the parachute is only stored. Rescue and reserve parachutes’ components wear unevenly because the canopy with the suspension lines is inside the container and the cover, while the external components of the harness and the container undergo typical operational wear. Therefore, the service life of rescue parachutes can even reach 20 years (this refers to the canopy with the suspension lines alone). During normal exploitation, parachutes are subjected to non-destructive visual and tactile inspection in preparation for packing. When a parachute reaches its maximum service life, extension of its service life can be calculated based on its technical condition. The procedure for extending parachute’s service life involves non-destructive tests at a fabric air permeability test stand and partially destructive tests at the strength test stand. In the paper, both methods are described and their advantages and disadvantages are discussed. Also, observations some regarding the packers’ work and the desired new properties of raw materials that could be introduced to the parachute industry are presented.
个人救援和储备降落伞的特殊性在于它们在其使用寿命内几乎从未用于跳伞,因为它们仅用于紧急情况。因此,这些降落伞在整个使用期间,每6-12个月才定期晾晒和重新包装一次。晾晒和重新包装是必要的,即使降落伞只是储存。救援和储备降落伞的部件磨损不均匀,因为带有悬挂绳的伞盖在容器和伞盖内部,而安全带和伞盖的外部部件则是典型的操作磨损。因此,救援降落伞的使用寿命甚至可以达到20年(这是指仅带悬索线的伞盖)。在正常使用期间,降落伞在准备包装时要进行无损的视觉和触觉检查。当降落伞达到最大使用寿命时,可以根据降落伞的技术条件计算其使用寿命的延长。延长降落伞使用寿命的程序包括织物透气性试验台的无损试验和强度试验台的部分破坏性试验。本文介绍了这两种方法,并讨论了它们的优缺点。此外,还介绍了一些关于封隔器工作的观察结果,以及可能引入降落伞行业的原材料的期望新性能。
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引用次数: 2
Mechanical Tests Applied to Structural Health Monitoring: An Overview of Previous Experience 机械测试应用于结构健康监测:以往经验综述
Q4 Engineering Pub Date : 2020-12-01 DOI: 10.2478/fas-2020-0012
Marta Baran, D. Nowakowski, J. Lisiecki, S. Kłysz
Abstract Laboratory for Materials Strength Testing (LMST) has been conducting accredited mechanical research for aviation from 2003. Among accredited procedures are e.g. low and high cycle fatigue tests, fracture toughness tests and fatigue crack growth rate tests. The main goal of them is obtaining materials constants and characteristics. However knowledge how to conduct these tests could be used also in other applications, for instance in the work on development of Structural Health Monitoring systems (SHM). When cracks propagate in a controlled way in laboratory conditions, it allows verifying the operation of a single sensor or a network of sensors. In this paper, an overview of mechanical tests carried out at the Laboratory for Materials Strength Testing within Air Force Institute of Technology (AFIT) work on research and development of SHM systems is presented. Specimens prepared from materials such as aluminum alloys (among other withdrawn PZL-130 Orlik TC-II aircraft) and CFRP composite were tested under different mechanical loads, i.e., cycle and impact loads. In the presented research, both constant amplitude and spectrum loads were applied.
摘要材料强度测试实验室(LMST)从2003年开始进行航空机械研究。认可的程序包括低周和高周疲劳试验、断裂韧性试验和疲劳裂纹扩展速率试验。它们的主要目标是获得材料的常数和特性。然而,如何进行这些测试的知识也可以用于其他应用,例如在结构健康监测系统(SHM)的开发工作中。当裂缝在实验室条件下以可控的方式传播时,它允许验证单个传感器或传感器网络的操作。在本文中,概述了在空军技术学院(AFIT)材料强度测试实验室进行的机械测试,以研究和开发SHM系统。在不同的机械载荷(即循环载荷和冲击载荷)下,对铝合金(以及其他已退出的PZL-130 Orlik TC-II飞机)和CFRP复合材料制备的样品进行了测试。在本研究中,恒幅载荷和频谱载荷均被应用。
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引用次数: 0
Discrete Wavelet Transformation Approach for Surface Defects Detection in Friction Stir Welded Joints 离散小波变换方法在搅拌摩擦焊接接头表面缺陷检测中的应用
Q4 Engineering Pub Date : 2020-12-01 DOI: 10.2478/fas-2020-0003
Akshansh Mishra
Abstract Friction Stir Welding joint quality depends on input parameters such as tool rotational speed, tool traverse speed, tool tilt angle and an axial force. Surface defects formation occurs when these input parameters are not selected properly. The main objective of the recent paper is to develop Discrete Wavelet Transform algorithm by using Python programming and further subject it to the Friction Stir Welded samples for the identification of various external surface defects present.
摘要搅拌摩擦焊接头的质量取决于输入参数,如刀具转速、刀具横向速度、刀具倾斜角和轴向力。当未正确选择这些输入参数时,会形成表面缺陷。最近的论文的主要目的是通过使用Python编程开发离散小波变换算法,并将其进一步应用于搅拌摩擦焊样品,以识别存在的各种外表面缺陷。
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引用次数: 3
The Fractographic Investigation of an Aeroengine Accessory Gearbox Quill Shaft 某型航空发动机附件齿轮箱羽状轴断口形貌研究
Q4 Engineering Pub Date : 2020-12-01 DOI: 10.2478/fas-2020-0004
T. Saraçyakupoğlu
Abstract This paper analyzes the fracture of the quill shaft. An investigation of a twin-engine trainer aircraft incident has been reported. The incident occurred due to the right electric generator out and low oil pressure. The main failure based on the warnings and the subsequent incident was identified. The failure involved the fatigue fracture of the quill shaft on the J85 turbojet engine's accessory drive gearbox (ADG) and Input Drive Assembly (IDA). It was determined that the fracture had been originated by the torsional loads impacting the quill shaft that connects the ADG and IDA. The quill shaft was broken as the loads excessed the limit values designed by the manufacturer as a system protection part. Although the main failure was successfully identified, further analysis regarding the reaching to the triggering cause of the fracture was performed. Through the detailed fractographic and metallographic studies, the root-cause of the fracture was determined as the misalignment of the quill shaft between ADG as the driving unit and IDA as the driver unit.
摘要:本文分析了毛笔轴断裂的原因。据报道,双引擎教练机事故正在调查中。事故发生的原因是右发电机熄火和油压过低。根据警告和随后的事件确定了主要故障。该故障涉及J85涡轮喷气发动机附属驱动变速箱(ADG)和输入驱动总成(IDA)上的羽管轴的疲劳断裂。结果表明,裂缝是由连接ADG和IDA的管状轴的扭转载荷引起的。由于负载超过制造商设计的系统保护部件的限值,羽毛轴断裂。虽然成功地确定了主要故障,但仍进行了进一步的分析,以达到破裂的触发原因。通过详细的断口学和金相学研究,确定了断裂的根本原因是ADG作为驱动单元与IDA作为驱动单元之间的轴向错位。
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引用次数: 0
Digital Twin For Fatigue Analysis 用于疲劳分析的数字孪生
Q4 Engineering Pub Date : 2020-12-01 DOI: 10.2478/fas-2020-0005
A. Chabod, Nicolas Baron
Abstract The main design parameters that impact the fatigue of components are geometry, material and loading. Simulation with Finite Element Analysis (FEA) and tests on a vibrating table are often used to understand the dynamic behaviour of components and thus validate those items. Accelerated tests are used for the mission profile and test definition, as described in GAM-EG-13, MIL-STD-810F and RTCA DO-160E. The shock response spectrum (SRS) and the extreme response spectrum (ERS) allow for a comparison of the power spectrum density (PSD) and the acceleration factor applied in terms of fatigue severity through the fatigue damage spectrum (FDS). In addition, the hypothesis of linear damage accumulation enables the combination of several events for specifying a mission profile. Ultimately, the mission profile, which represents a usage that might span over several years, can be reduced to a shorter duration with a damage extraction technique. This is particularly useful for the definition of vibrating table specifications. An advantage of the virtual vibrating table is the reduction of the number of prototypes and the understanding of failure modes. To achieve this objective, finite element analysis in the frequency domain (harmonic analysis) is used and the structural stress response is evaluated with a PSD loading. A statistical model of rainflow allows assessing the damage on the components. The presentation also shows the effects of the damping factor on damage results. To achieve accurate results and define a Digital Twin, the correlation between test results and the finite element analysis is fundamental. Experimental modal analysis, based on the measured acceleration responses, helps to validate calculated modal frequencies and to assess the damping for each mode. This study shows the importance and the sensitivity on damping of the structural response, and in turn on fatigue.
影响构件疲劳性能的主要设计参数是几何结构、材料和载荷。有限元分析(FEA)模拟和振动台测试通常用于了解部件的动态行为,从而验证这些项目。加速测试用于任务概况和测试定义,如GAM-EG-13、MIL-STD-810F和RTCA DO-160E所述。冲击响应谱(SRS)和极限响应谱(ERS)允许通过疲劳损伤谱(FDS)对功率谱密度(PSD)和根据疲劳严重程度应用的加速度因子进行比较。此外,线性损伤累积的假设能够将多个事件组合起来,以指定任务概况。最终,使用损伤提取技术可以将代表可能持续数年的使用的任务简介缩短为更短的持续时间。这对于振动台规格的定义特别有用。虚拟振动台的一个优点是减少了原型的数量和对故障模式的理解。为了实现这一目标,使用频域有限元分析(谐波分析),并使用PSD载荷评估结构应力响应。降雨流的统计模型可以评估部件的损坏情况。演示还显示了阻尼因子对损伤结果的影响。为了获得准确的结果并定义数字孪生,测试结果和有限元分析之间的相关性是至关重要的。基于测量的加速度响应的实验模态分析有助于验证计算的模态频率,并评估每个模态的阻尼。这项研究表明了结构响应阻尼的重要性和敏感性,进而表明了疲劳的重要性和灵敏度。
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引用次数: 1
Modular Test Stand for Fatigue Testing of Aeronautical Structures – Verification of Assumptions 航空结构疲劳试验用模块化试验台。假设的验证
Q4 Engineering Pub Date : 2020-12-01 DOI: 10.2478/fas-2020-0008
A. Leski, Wojciech Wronicz, P. Kowalczyk, Michał Szmidt, R. Klewicki, K. Włodarczyk, Grzegorz Uliński
Abstract The Modular Test Stand was developed and manufactured to decrease the cost of fatigue testing and reduce the time of its completion as well as to enable testing specimens under more complex load conditions. The stand consists of three connected sections, similar to a wing box, all being loaded in the same way. Thanks to that, several specimens can be tested simultaneously. This configuration requires that stress and strain distribution should be reasonably uniform, as assumed in the design stage. The structure can be loaded with bending or torsion. A whole section, selected structural node or a specimen mounted in the structure as well as a repair or a sensor can be a test object. Two stands, one for bending and one for torsion were prepared. This paper presents the verification of the assumed strain and stress distributions on the skin panels. The measurements were performed with the use of Digital Image Correlation (DIC) as well as strain gauges. DIC measurements were performed on one skin panel of the central section. Five strain gauge rosettes were installed on both panels of the one section. In addition, one rosette was applied to one skin panel in each of two other sections. Measurements were performed on the stand for torsion as well as on the stand for bending. The results of DIC analysis and strain gauge measurement during torsion show uniform shearing strain distributions on the panels. During bending, on the tensioned side, the strains obtained indicate quite uniform strain distributions. On the compressed side, local buckling of the skin panels results in high strain gradients. Strain levels obtained with the use of a DIC analysis and strain gauge measurements were similar. Moreover, horizontal displacements of markers in the spar axis during bending was determined based on a series of photographic. The deflection line obtained in this way has a shape similar to arc, which is characteristic of the constant bending moment. The stand was tested with torsional and bending loads in order to verify the design assumptions. The results of strain distributions on the skin panels with the use of DIC and strain gauges as well as the deflection line of the spar axis indicate that the Modular Test Stand performs as assumed and can be used for tests.
模块化试验台是为了降低疲劳试验成本,缩短试验完成时间,并能在更复杂的载荷条件下对试件进行测试而开发和制造的。支架由三个相连的部分组成,类似于机翼箱,所有部分都以相同的方式加载。因此,可以同时测试多个样本。这种结构要求应力和应变分布应合理均匀,如设计阶段所假设的那样。该结构可承受弯曲或扭转载荷。整个截面、选定的结构节点或安装在结构中的试样以及修理件或传感器都可以作为测试对象。准备了两个支架,一个用于弯曲,一个用于扭转。本文对蒙皮板上假定的应变和应力分布进行了验证。测量是使用数字图像相关(DIC)以及应变片进行的。DIC测量在中心部分的一个皮肤板上进行。在一个截面的两个面板上安装了五个应变计花环。此外,在另外两个部分的一个皮肤面板上分别应用一个玫瑰花结。对支架的扭转和弯曲进行了测量。扭转过程中DIC分析和应变片测量结果表明,板上剪切应变分布均匀。在弯曲过程中,在受拉侧,得到的应变分布相当均匀。在压缩侧,蒙皮板的局部屈曲导致高应变梯度。使用DIC分析和应变计测量得到的应变水平是相似的。此外,基于一系列摄影图像,确定了梁轴上标记物在弯曲过程中的水平位移。用这种方法得到的挠度线具有近似于圆弧的形状,具有恒定弯矩的特点。为了验证设计假设,对支架进行了扭转和弯曲载荷试验。使用DIC和应变计对蒙皮板上的应变分布以及梁轴挠度线的结果表明,模块化试验台的性能符合假设,可以用于试验。
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引用次数: 0
Microstructural And Mechanical Properties Of Selective Laser Melted Inconel 718 For Different Specimen Sizes 不同试样尺寸的选择性激光熔融铬镍铁合金718的微观结构和力学性能
Q4 Engineering Pub Date : 2020-11-07 DOI: 10.2478/fas-2020-0002
Bartosz Madejski, Maciej Malicki, Sławomir Czarnewicz, K. Gruber
Abstract Selective laser melting (SLM) falls into the category of additive manufacturing technologies that are being increasingly used in the aerospace industry. This study presents the results of the examination of the microstructure and mechanical properties of selective laser melted Inconel 718. The tests were carried out for samples of different geometry (thickness, shape). The investigation showed the effect of the specimen’s size and the printing direction on the microstructure and mechanical properties. In the microstructural investigation, light and scanning electron microscopes were used. The microstructure investigation included measurements of the grain size and the carbides’ content. In order to estimate porosity computer tomography was used. Tensile tests were carried out at room temperature. The results showed differences in mechanical and microstructural properties of different size specimens.
摘要选择性激光熔化(SLM)属于增材制造技术的一类,这些技术在航空航天工业中的应用越来越多。本研究介绍了选择性激光熔化铬镍铁合金718的微观结构和力学性能的测试结果。测试是针对不同几何形状(厚度、形状)的样品进行的。研究表明,试样的尺寸和印刷方向对微观结构和力学性能的影响。在微观结构研究中,使用了光学显微镜和扫描电子显微镜。微观结构研究包括晶粒尺寸和碳化物含量的测量。为了估计孔隙度,使用了计算机断层扫描。拉伸试验在室温下进行。结果表明,不同尺寸试样的力学性能和微观结构性能存在差异。
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引用次数: 2
The Role Of Leadership In Aviation Safety And Aircraft Airworthiness 领导在航空安全和飞机适航中的作用
Q4 Engineering Pub Date : 2020-09-18 DOI: 10.2478/fas-2020-0001
Ayiei Ayiei, L. Pollock, Fatima Najeeb Khan, J. Murray, Glenn Baxter, G. Wild
Abstract Ensuring aircraft are technically safe to operate is the realm of airworthiness, literally worthy of being in the air. This is achieved not only with technological tools and techniques, or with just personnel and manpower, it is guided and supervised by managers and leaders. As such, the objective of this paper is to understand the role leadership plays in maintaining aviation safety and aircraft airworthiness. To this end, a case study of the Hawker Sidley Nimrod XV230 accident that occurred on September 2, 2006 near Kandahar in Afghanistan, was utilized. The study concluded that leadership is a key aspect, specifically finding that leaders are responsible for articulating the organizations vision, strategic objective setting, and monitoring the achievement of those objectives. It was concluded that operational airworthiness is directly dependent on the leadership ability to provide direction, workplace culture, continued learning, and establish risk management systems for safe and airworthy operations.
确保飞机在技术上安全运行是适航的领域,字面上是值得在空中。实现这一目标不仅需要技术工具和技术,或者仅仅需要人员和人力,还需要管理者和领导者的指导和监督。因此,本文的目的是了解领导在维护航空安全和飞机适航方面所起的作用。为此,本文以2006年9月2日发生在阿富汗坎大哈附近的Hawker Sidley Nimrod XV230事故为例进行了研究。该研究得出的结论是,领导力是一个关键方面,特别是发现领导者负责阐明组织的愿景,制定战略目标,并监督这些目标的实现。得出的结论是,运营适航直接取决于领导层提供指导、工作场所文化、持续学习和建立安全适航运营风险管理系统的能力。
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引用次数: 2
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Fatigue of Aircraft Structures
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