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Breaking the Testing Pyramid with Virtual Testing and Hybrid Simulation 用虚拟测试和混合仿真打破测试金字塔
Q4 Engineering Pub Date : 2019-12-01 DOI: 10.2478/fas-2019-0001
S. You, X. Shawn Gao, A. Nelson
Abstract Virtual testing and hybrid simulation have become an important trend in airplane design and validation. The traditional Testing Pyramid (or Building Block) approaches that emphasis on uniaxial coupon test and full structure certification test are being challenged. Researchers are trying to use advanced testing and simulation methods to replace the Testing Pyramid approach. Before physical testing, virtual testing can be conducted to simulate the physical test. Virtual model of the full testing system including controller, actuators, and fixtures can be constructed and validated. In this work, an example has been developed and validated to show the potentials of the virtual testing process. Hybrid simulation is an approach of analyzing an analysis model and physical structure integrated system under realistic loading conditions. Hybrid simulation combines the lab testing with numerical analysis to explore the benefits of both methodologies. In this study, a hybrid simulation for a simplified airplane wing was conducted to demonstrate the process. Virtual testing and hybrid simulation are alternative methods of Testing Pyramid approach. Full scale tests are still required for certification but the more that is known about the test article, the greater chances of success in the full-scale certification testing.
摘要虚拟测试和混合仿真已经成为飞机设计和验证的一个重要趋势。强调单轴试件试验和全结构认证试验的传统金字塔(或积木)试验方法正受到挑战。研究人员正试图使用先进的测试和模拟方法来取代金字塔测试方法。在物理测试之前,可以进行虚拟测试来模拟物理测试。可以构建和验证包括控制器、执行器和夹具在内的完整测试系统的虚拟模型。在这项工作中,开发并验证了一个示例,以显示虚拟测试过程的潜力。混合仿真是一种在实际载荷条件下分析分析模型和物理结构集成系统的方法。混合模拟将实验室测试与数值分析相结合,以探索这两种方法的优点。在这项研究中,对一个简化的机翼进行了混合模拟,以证明这一过程。虚拟测试和混合模拟是测试金字塔方法的替代方法。认证仍然需要进行全尺寸测试,但对供试品的了解越多,在全尺寸认证测试中成功的机会就越大。
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引用次数: 4
Comparative Study on Fatigue Life of CFRP Composites with Damages CFRP复合材料损伤后疲劳寿命的比较研究
Q4 Engineering Pub Date : 2019-12-01 DOI: 10.2478/fas-2019-0004
Marta Baran, P. Synaszko, J. Lisiecki, S. Kłysz
Abstract In this work, the compressive residual strength tests results, Compression After Impact (CAI), are presented. The specimens were made of carbon-epoxy prepreg E722-02 UHS 130-14. Two variants of specimens were tested: samples undamaged and samples with damage that was centrally introduced by a drop-weight impact, as per the ASTM D7136/7136M standard. An impactor with potential energy equal to 15J and the type of support required by the standard were used. The size of impacted damages, defined as an area of damage on a plane perpendicular to the impact direction, and the equivalent diameter were specified using the flash thermography method. The tests were performed using the fixtures manufactured according to the ASTM D7137/7137M standard. The specimens were compressed to determine the residual strength. This value was afterwards used to specify the force levels for the fatigue tests. The fatigue tests were carried out under force control – with a sinusoidal shape, stress ratio R equal to 0.1 and frequency f 1Hz. Maximum force in a loading cycle Pmax was being increased after each thousand of cycles N until its value was close to the residual strength determined in the previously mentioned tests. In this work, the following relationships were presented: force-displacement P-δ for both static and fatigue tests and displacement-loading cycles δ-N for fatigue tests. A method of conducting the fatigue tests of CFRP composite was proposed, in which both the CAI specimens and CAI fixture were used. This allowed researchers to accelerate making initial comparisons between the two groups of specimens with damages – grouped relative to the way of conditioning.
摘要本文介绍了冲击后压缩(Compression After Impact, CAI)残余抗压强度试验结果。样品采用碳-环氧预浸料E722-02 UHS 130-14制备。根据ASTM D7136/7136M标准,测试了两种不同的样品:未损坏的样品和由落锤撞击引起的损坏样品。使用了势能等于15J的冲击器和标准要求的支撑类型。用闪蒸热成像法确定了冲击损伤的大小,即垂直于冲击方向平面上的损伤区域,并确定了等效直径。试验使用按照ASTM D7137/7137M标准制造的夹具进行。试样被压缩以测定残余强度。该值随后用于指定疲劳试验的力水平。疲劳试验是在力控制下进行的-正弦形状,应力比R等于0.1,频率f为1Hz。加载周期内的最大力Pmax在每一千次循环N后增加,直到其值接近上述试验中确定的残余强度。在这项工作中,提出了以下关系:静力和疲劳试验的力-位移P-δ和疲劳试验的位移-加载周期δ-N。提出了一种采用CAI试样和CAI夹具进行CFRP复合材料疲劳试验的方法。这使得研究人员可以加快对两组损伤标本的初步比较——根据条件作用的方式进行分组。
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引用次数: 0
Aircraft Corrosion – Review of Corrosion Processes and its Effects in Selected Cases 飞机腐蚀——腐蚀过程及其在选定情况下的影响综述
Q4 Engineering Pub Date : 2018-12-01 DOI: 10.2478/fas-2018-0001
Magdalena Czaban
Abstract From the safety point of view, one of the most important issues regarding aircraft operations is ensuring the durability of the structural components. Corrosion processes can have a significant effect on the integrity of structural materials and are usually associated with aircraft aging. Due to the variety of materials used, environments and loads impacting the planes, a wide range of different types of corrosion may occur in aircraft structures. The main aim of this study is to present some theoretical knowledge related to corrosion processes as well as problems of aircraft structures associated with corrosion occurrence. Firstly, the paper presents a brief overview of what corrosion is and what different types of corrosion are. Secondly, some selected aircraft failures caused by corrosion are shortly presented and discussed.
摘要从安全的角度来看,飞机运行中最重要的问题之一是确保结构部件的耐久性。腐蚀过程会对结构材料的完整性产生重大影响,通常与飞机老化有关。由于使用的材料、环境和影响飞机的载荷多种多样,飞机结构中可能会发生各种不同类型的腐蚀。本研究的主要目的是介绍一些与腐蚀过程有关的理论知识,以及与腐蚀发生相关的飞机结构问题。首先,本文简要概述了什么是腐蚀以及不同类型的腐蚀。其次,简要介绍和讨论了一些选定的由腐蚀引起的飞机故障。
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引用次数: 23
Verification of the Computed Tomography Results of Aluminum Alloy Welded Joint 铝合金焊接接头计算机断层扫描结果的验证
Q4 Engineering Pub Date : 2018-12-01 DOI: 10.2478/fas-2018-0004
Maciej Malicki, K. Sobczak
Abstract Computed tomography (CT) of aluminum welded joint specimen has been performed. On the tomographic cross sections some defects have been found. To verify them the metallography cross sections of welded has been done. It was found that selected defects are micro cracks.
摘要:对铝焊接接头试样进行了CT扫描。在层析截面上发现了一些缺陷。为验证其有效性,对焊缝进行了金相分析。发现所选缺陷为微裂纹。
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引用次数: 2
Accumulation of Fatigue Microdefects– Entropy Interpretation 疲劳微缺陷的累积-熵解释
Q4 Engineering Pub Date : 2018-12-01 DOI: 10.2478/fas-2018-0010
K. Szafran, N. Delas
Abstract The authors of the paper presented some of the models describing the process of micro-cracks’ development. In this study, the process of a selected model of micro-cracking was analyzed. In the model it was assumed that the damage to the material has some “thermodynamic properties” or rather universal properties inherent in most complex systems. In order to calculate the long-term fatigue strength properties of a structure, it is important to have a good understanding of the distribution parameters of the number of defects of different sizes. A model was built using the entropy principle, which is effectively used to test complex systems that are difficult to formalize. As a result of many experimental studies it was found that the development of fatigue damage is closely related to the process of plastic deformation of the material at the contact point of local defects. The results of computer calculations and simulations led to the conclusions presented in the final part of this paper.
摘要本文介绍了几种描述微裂纹发展过程的模型。在本研究中,对选定的微裂纹模型的过程进行了分析。在该模型中,假定对材料的损伤具有某些“热力学性质”,或者更确切地说,具有大多数复杂系统固有的普遍性质。为了计算结构的长期疲劳强度特性,了解不同尺寸缺陷数量的分布参数是很重要的。利用熵原理建立了一个模型,该模型可以有效地用于测试难以形式化的复杂系统。大量的试验研究发现,疲劳损伤的发展与材料在局部缺陷接触点的塑性变形过程密切相关。计算机计算和模拟的结果得出了本文最后一部分的结论。
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引用次数: 2
Fatigue Degradation of the Structure of Parachute Systems 降落伞系统结构的疲劳退化
Q4 Engineering Pub Date : 2018-12-01 DOI: 10.2478/fas-2018-0009
K. Szafran, Ireneusz Kramarski
Abstract Parachute systems are in widespread use in aviation. Up to now, parachutes are the most uncertain air vehicles because of their complex and unsteady opening characteristics, changes in geometry up to 30% and vulnerability from unsteady atmospheric turbulence. Fatigue is a problem that the designers of long living parachute systems need to cope with. Authors demonstrate complexity of parachute exploitation and means to lower opening forces and extend service life without influencing safety.
摘要降落伞系统在航空中广泛使用。到目前为止,降落伞是最不确定的飞行器,因为它们具有复杂和不稳定的开口特性,几何形状变化高达30%,并且容易受到不稳定大气湍流的影响。疲劳是长寿降落伞系统设计者需要解决的一个问题。作者展示了降落伞开发的复杂性,以及在不影响安全的情况下降低打开力和延长使用寿命的方法。
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引用次数: 5
Evaluation of Impact Damage in Composite Structures Using Ultrasonic Testing 复合材料结构冲击损伤的超声检测评价
Q4 Engineering Pub Date : 2018-12-01 DOI: 10.2478/fas-2018-0008
Angelika Wronkowicz-Katunin, K. Dragan
Abstract Barely visible impact damage is one of the problems commonly occurring in composite elements during an aircraft operation. The authors described the mechanisms of impact damage formation and propagation in composite structures. The paper presents a performed analysis of an influence of impact parameters on the resulting damage, i.e. its detectability by means of visual observation as well as its extent determined based on ultrasonic tests results. The tests were conducted on the CFRP specimens with a wide range of impact damage cases obtained with combinations of variable impact energy and shapes of impactors. Additionally, an algorithm based on image processing and image analysis methods is proposed for the purpose of the effective evaluation of the ultrasonic data obtained.
在飞机运行过程中,复合材料部件的冲击损伤是常见的问题之一。阐述了复合材料结构中冲击损伤的形成和扩展机理。本文分析了冲击参数对产生的损伤的影响,即通过目视观察其可检测性以及根据超声波测试结果确定其程度。在不同冲击能量和冲击体形状组合的情况下,对CFRP试件进行了广泛的冲击损伤试验。此外,为了对获取的超声数据进行有效评价,提出了一种基于图像处理和图像分析方法的算法。
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引用次数: 2
Influence of the Fatigue Load Level and the Hole Diameter on the Laminate Structure’s Fatigue Performance 疲劳载荷水平和孔直径对层压结构疲劳性能的影响
Q4 Engineering Pub Date : 2018-12-01 DOI: 10.2478/fas-2018-0002
M. Zalewska
Abstract Damage tolerance of composite aircraft structure is one of the main areas of research, important when a new product is being developed. There are a number of variables, such as damage characteristics (dent depth, delamination area) and loading parameters (load type, amplitude of cyclic loading, load sequence) that need to be investigated experimentally [1]. These tests of composite materials are usually performed at an element level and are carried out in order to validate the analytical model, developed to predict the full-scale component’s behaviour. The paper presents the results of compression testing of the [36/55/9] carbon fibre/epoxy laminate, manufactured with the Automated Fibre Placement technology (AFP) and subjected to static and fatigue loads. The laminate compression loading mode was achieved through sandwich 4-point flexure. At the stage of fatigue testing, two parameters were investigated: the damage size, simulated by the hole diameter and the fatigue load level. Based on the test results, the laminate fatigue load limit equal to 75% of the OHC failure load was evaluated. By collating the static and fatigue tests results, the damage tolerance characteristic of the considered laminate was created.
摘要复合材料飞机结构损伤容限是复合材料飞机结构损伤容限研究的主要领域之一,在新产品开发中具有重要意义。有许多变量,如损伤特征(凹痕深度,分层面积)和加载参数(加载类型,循环加载振幅,加载顺序)需要进行实验研究[1]。这些复合材料的测试通常在元件水平上进行,目的是验证用于预测全尺寸部件行为的分析模型。本文介绍了采用自动纤维放置技术(AFP)制造的[36/55/9]碳纤维/环氧层压板在静态和疲劳载荷下的压缩测试结果。层压板压缩加载方式是通过夹心四点弯曲实现的。在疲劳试验阶段,研究了两个参数:损伤尺寸、孔直径模拟和疲劳载荷水平。在试验结果的基础上,评估了层压疲劳载荷极限为热热破坏载荷的75%。通过对比静力和疲劳试验结果,建立了所考虑的层合板的损伤容限特性。
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引用次数: 0
A Brief Review on NDT&E Methods For Structural Aircraft Components 飞机结构件无损检测与测试方法综述
Q4 Engineering Pub Date : 2018-12-01 DOI: 10.2478/fas-2018-0007
Angelika Wronkowicz-Katunin
Abstract The paper presents a summary of non-destructive testing and evaluation (NDT&E) methods applied in inspections of structural aircraft components. This brief review covers the most commonly applied methods such as visual and penetrant inspections, tap-testing, eddy current inspections, shearography, thermography, acoustic emission testing, radiographic and tomographic inspections, and ultrasonic inspections. The general operating principles of these methods as well as their main advantages, limitations and application areas are described below.
摘要本文综述了无损检测与评价(NDT&E)方法在飞机结构部件检测中的应用。本简要综述涵盖了最常用的方法,如目视和渗透检测、攻丝检测、涡流检测、剪切成像、热成像、声发射检测、射线照相和断层照相检测以及超声波检测。这些方法的一般操作原理及其主要优点、局限性和应用领域如下所述。
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引用次数: 9
The Hardening in Alloys and Composites and Its Examination with a Diffraction and Self-Consistent Model 合金和复合材料的硬化及其衍射和自洽模型检验
Q4 Engineering Pub Date : 2018-12-01 DOI: 10.2478/fas-2018-0003
Elżbieta Gadalińska, A. Baczmaňski, S. Wronski, M. Wróbel, Christian Scheffzük
Abstract The paper presents the results of diffraction stress measurement in Al/SiC composite and in 2124T6 aluminum alloy during the in situ tensile test. The main aim of the work is to observe the stress values for different stages of tensile test for the composite after applying two types of thermal treatment and for the alloy used as a matrix in this composite, to identify the type of hardening process. The experimental results were compared against the calculations results obtained from the self-consistent model developed by Baczmański [1] - [3] to gain the information about the micromechanical properties (critical resolved shear stress τcr and hardening parameter H) of the examined materials. This comparison allowed researchers to determine the role of reinforcement in the composite as well as the impact of the heat treatment on the hardening of the material.
本文介绍了原位拉伸试验中Al/SiC复合材料和2124T6铝合金的衍射应力测量结果。这项工作的主要目的是观察应用两种类型的热处理后的复合材料和用作该复合材料基体的合金在拉伸试验的不同阶段的应力值,以确定硬化过程的类型。将实验结果与Baczmański[1]-[3]开发的自洽模型的计算结果进行了比较,以获得有关被检材料微观力学性能(临界分辨剪切应力τcr和硬化参数H)的信息。这种比较使研究人员能够确定增强材料在复合材料中的作用,以及热处理对材料硬化的影响。
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引用次数: 0
期刊
Fatigue of Aircraft Structures
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