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Properties and Rheological Behavior of Nano-Sized Cemented Carbide Injection Molding Feedstocks with Different Percentages of Grain Growth Inhibitor 不同晶粒生长抑制剂含量对纳米硬质合金注射料性能及流变行为的影响
Q3 Engineering Pub Date : 2023-01-01 DOI: 10.18178/ijmerr.7.4.338-342
Prathabrao Muniandy, S. Amin, M. Ibrahim
— A homogenous distribution of powder particles and binders in metal injection molding (MIM) feedstock, and good flowability, are important characteristics as these help to reduce powder-binder separation and achieve isotropic reduction after sintering. To avoid problems in these areas, this paper focuses on determining feedstock properties and studying the effect of TaC powder as a grain growth inhibitor on the rheological behavior of MIM feedstock. A raw material of WC-6%Co, together with palm stearin and a polyethylene binder system, was used as feedstock, tailored with different TaC loadings of 0.4%, 0.8%, and 1.2% by weight. The homogenous feedstock, mixed by ball milling and with a Brabender mixer, was subjected to rheology testing at different temperatures. The results indicated that all feedstock formulations exhibited good pseudoplastic behavior within acceptable ranges in MIM, with a TaC content of 0.8 wt% giving the optimum rheological properties. 
-粉末颗粒和粘结剂在金属注射成型(MIM)原料中的均匀分布以及良好的流动性是重要的特性,因为这些有助于减少粉末-粘结剂分离并在烧结后实现各向同性还原。为了避免这些方面的问题,本文重点研究了原料性能的确定以及TaC粉作为晶粒生长抑制剂对MIM原料流变行为的影响。以WC-6%Co为原料,棕榈硬脂和聚乙烯粘结剂体系为原料,根据TaC的重量比例分别为0.4%、0.8%和1.2%。均匀的原料,通过球磨和Brabender混合器混合,在不同的温度下进行流变试验。结果表明,在可接受的范围内,所有原料配方在MIM中表现出良好的假塑性行为,TaC含量为0.8 wt%时具有最佳的流变性能。
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引用次数: 0
Changes in Thickness and Gloss of Dry Films According to Spray Methods of Water-Soluble Metallic Base Coat 水溶性金属底漆喷涂方法对干膜厚度和光泽度的影响
Q3 Engineering Pub Date : 2023-01-01 DOI: 10.18178/ijmerr.12.6.396-400
Woonsang Lee, Haeng Muk Cho
—The distance between the object and the spray gun and the degree of coating overlap due to the spray distance must be optimized for achieving a uniform coating using a spray gun. Moreover, the paint sprayed from a spray gun is thicker at the center of the object to be painted and thinner toward the edges due to the difference in density. Therefore, the thickness of the paint according to the spray distance should be considered. In this study, a Three-Dimensional (3D) painting robot specially designed to spray paint under certain conditions was used to investigate the spray characteristics of the spray gun and the thickness and glossiness of dry films according to the spray distance and moving speed. Under the standard coating conditions for automotive refinishing, the optimum distance between the object to be coated and the spray gun is approximately 12–15 cm, and the speed of the spray gun is about 0.4–0.5 m/s. If the spray distance is small, the coating film will be thick, and the resin ratio will be high, with metallic particles embedded in the resin, resulting in low glossiness. The metallic particles are exposed on the coated surface at a larger distance, increasing the glossiness.
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引用次数: 0
An Adaptive Fuzzy Dynamic Surface Control Tracking Algorithm for Mecanum Wheeled Mobile Robot 轮式机械机器人自适应模糊动态面控制跟踪算法
Q3 Engineering Pub Date : 2023-01-01 DOI: 10.18178/ijmerr.12.6.354-361
Dong Nguyen Minh, Hiep Do Quang, Nam Dao Phuong, Tien Ngo Manh, Duy Nam Bui
.
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引用次数: 0
Fuzzy Logic Control for Mobile Robot Navigation in Automated Storage 自动化仓储中移动机器人导航的模糊控制
Q3 Engineering Pub Date : 2023-01-01 DOI: 10.18178/ijmerr.12.5.313-323
Chadi F. Riman, Pierre E. Abi-Char
—Automated Storage (AS) are designed to store and retrieve products in specific locations within manufacturing, warehouses, institutions, and others. These AS involve the usage of robots to move the stored items in and out of the warehouse. However, a challenge for AS systems is to solve the path planning for finding shortest path in a minimum amount of time while avoiding collisions with other robots or static obstacles. Fuzzy Logic systems are widely used in several application areas requiring mimicking the human decision logic under uncertainty. In this paper, we proposed an Automated Storage (AS) robot navigation by using three Fuzzy subsystems combined together to ensure path planning with obstacle avoidance. These three fuzzy subsystems are: Reach Target, Avoid Obstacle, and Escape Cul-De-sac. Therefore, fuzzy rules are employed along with the corresponding defuzzication process to control left and right wheel movement steps of the robot. These systems achieve reaching the goal (using the first subsystem) while avoiding different obstacles on the way (using the second subsystem), even the ones that form a trap (using the third subsystem). These three systems will be used for path planning and following. The overall model was simulated using C# code. The initial results showed the effectiveness of the model in different scenarios: namely no obstacles, static ones, traps, and dynamic obstacles. The path length was comparable to that of traditional shortest path methods such as Dijkstra and A*. The results were also compared to a newer method called APSO. The system’s response was quick due to the fewer needed instructions and reduced memory storage needs. All this was done assuming a constant speed for robots and dynamic obstacles.
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引用次数: 0
Improving the Efficiency of a Conveyor System in an Automated Manufacturing Environment Using a Model-Based Approach 利用基于模型的方法提高自动化制造环境中输送系统的效率
Q3 Engineering Pub Date : 2023-01-01 DOI: 10.18178/ijmerr.12.2.107-112
G. Salawu, Bright Glen
—Material handling using a conveyor system has numerous advantages, such as proper material handling. It handles loads of varying heights and weights conveniently within a shorter period. Improved efficiency can be achieved during the manufacturing process if the operating parameters of a conveyor system are within the best service range. This paper studied and modeled the design parameters of a belt conveyor system to determine the best design parameters that can yield an efficient manufacturing system. The machine's efficiency was studied, and the operating parameters of the conveyor system that gave an efficient production system were achieved using MATLAB to simulate the parameters. It was observed that when the power rating of the conveyor was set at 8.9x10-4 watts, a higher throughput rate was obtained. Also, the cost of production increases as more power is utilized under varying load conditions.
-使用传送带系统进行物料搬运有许多优点,例如物料搬运适当。它可以在较短的时间内方便地处理不同高度和重量的负载。如果输送系统的运行参数在最佳服务范围内,则可以在制造过程中提高效率。本文对带式输送机系统的设计参数进行了研究和建模,以确定能够产生高效制造系统的最佳设计参数。对机器的工作效率进行了研究,并利用MATLAB对参数进行了仿真,得到了输送机系统的运行参数,从而实现了高效的生产系统。观察到,当输送机额定功率设置为8.9x10-4瓦时,获得较高的输送量。此外,在不同的负载条件下,随着更多的电力被利用,生产成本也会增加。
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引用次数: 0
Forecasting Cutting Force by Using Artificial Neural Networks Based on Experiments of Turning Aluminum 基于车削铝试验的人工神经网络切削力预测
Q3 Engineering Pub Date : 2023-01-01 DOI: 10.18178/ijmerr.12.6.410-416
Dawood S. Mahjoob, Ahmad A. Khalaf, Muammel M. Hanon
—The cutting force of the aluminum workpiece was forecasted using the Artificial Neural Networks (ANNs) methodology in this study. Two ANN structures, one with a single hidden layer and the other with a double hidden layer, were constructed using MATLAB codes. The Levenberg-Marquardt back-propagation technique served as the training algorithm, employing a sigmoidal transfer function in the hidden layer and a purline transfer function in the output layer. The performance of the ANN models was assessed using Mean Squared Error (MSE) and coefficient of determination (R 2 ). The experimental findings revealed that the cutting speed, feed rate, and depth of cut significantly influenced the cutting force. The optimal number of neurons in both single and double hidden layers was determined to be 6. The validation stage achieved the best performance with an MSE of approximately 0.002747 for a single layer and 0.00144 for double hidden layers, both at epoch 5. In conclusion, both ANN structures demonstrated the capability to predict cutting force, with a preference for the double hidden layer structure.
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引用次数: 0
Numerical Evaluation of Roughness Influences on Open Water Propeller Characteristics Using RANSE Method 粗糙度对开阔水域螺旋桨特性影响的range法数值评价
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.18178/ijmerr.11.1.15-21
Vu Ngoc Bich, N. Hoa
This paper presents the influences of roughness on ship propeller’s performance by using RANSE method with moving reference frame approach. The effect of different roughness conditions on the propeller efficiency was evaluated for several different advance coefficients. The numerical obtained results indicate that the thrust of propeller coefficient decreases while the torque of propeller coefficient increases with increasing roughness levels on propeller surface, which leads to a reduction of the propeller open water efficiency. Besides, the paper also investigates into the roughness effect on the pressure, wall skin friction coefficients, and velocity field in order to explain the physical phenomenon of changing propeller characteristics at different roughness levels. The study indicates the proposed RANSE method is capable to apply as a reliable approach to predict the effects of fouling on ship propeller efficiency. The well-known benchmarking Potsdam Propeller was used as test case in this study.
采用移动参照系方法,采用RANSE方法研究了粗糙度对船舶螺旋桨性能的影响。在不同的推进系数下,评估了不同粗糙度条件对螺旋桨效率的影响。数值计算结果表明,随着螺旋桨表面粗糙度的增加,螺旋桨系数的推力减小,螺旋桨系数的转矩增大,从而导致螺旋桨开水效率的降低。此外,本文还研究了粗糙度对压力、壁面摩擦系数和速度场的影响,以解释不同粗糙度下螺旋桨特性变化的物理现象。研究表明,所提出的RANSE方法能够作为一种可靠的方法来预测污垢对船舶螺旋桨效率的影响。本研究以著名的标杆企业波茨坦螺旋桨作为测试案例。
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引用次数: 3
Fundamental Wear and Treatment Investigations of Laser-Coated Pump Parts 激光涂层泵件基本磨损及处理研究
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.18178/ijmerr.11.3.166-173
A. Purvee, Gunther C. Stehr, Battsengel Baatar, P. Batkhuu
This paper describes the technologies and results from a study to investigate a suitable means to protect high chromium white cast iron from further wear. This work focuses on the precondition for the feasibility testing of laser cladding with metal matrix composite powders for the wear protection of impeller blades of slurry pumps. Investigations of selected powder mixtures and different treatment parameter setups were conducted using test plates. During the process of laser cladding the pumps, factors affecting success included: the very raw surface quality of the blades; very high tolerances of the parts; possible defects within the cast iron substrate; and general weldability of the cast iron material due to chemical composition. In comparison between the part surfaces as cast and after the cleaning using sandblasting, the measurements show strong differences in the chemical composition. The measurement results are strongly dependent on the measurement position, surface condition, and laser power. Based on our results, an industrial trial was conducted to compare the wear behavior of the claddings with untreated high chromium white cast iron. An evaluation of the lifetime of the laser-coated pump parts in the mineral processing industry is underway, which results will be published separately. 
本文介绍了一种保护高铬白口铸铁免受进一步磨损的合适方法的研究技术和结果。本文主要研究了金属基复合粉末激光熔覆对浆泵叶轮叶片磨损保护可行性试验的前提条件。采用试验板对选定的粉末混合物和不同的处理参数设置进行了研究。在激光熔覆泵的过程中,影响成功的因素包括:叶片非常粗糙的表面质量;零件的公差非常高;铸铁基板内部可能存在的缺陷;一般铸铁材料的可焊性受其化学成分的影响。在铸件表面和喷砂清洗后的表面之间进行比较,测量结果显示化学成分存在很大差异。测量结果在很大程度上取决于测量位置、表面条件和激光功率。基于我们的结果,进行了工业试验,以比较包层与未经处理的高铬白口铸铁的磨损行为。对矿物加工行业激光涂层泵部件寿命的评估正在进行中,评估结果将单独公布。
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引用次数: 1
A Vision-based Correction of Inertial Measurement of Human Motion for Robot Programming by Demonstration 基于视觉的人体运动惯性测量校正方法在机器人编程中的演示
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.18178/ijmerr.11.6.411-416
Robin Pellois, O. Brüls
—We propose in this work an original approach consisting in correcting inertial human hand trajectory with vision-based object tracking in a context of programming by demonstration (PbD) of pick-and-place tasks. One challenge in PbD is to record human demonstrations accurately enough, in an easy way which does not limit human motion. Merging inertial-based and vision-based technologies may take advantage of both and fulfill the requirement of a PbD process. Our method is based on the identification of Positions of Interest (POIs) from object and hand data, corresponding to picking or placing actions. Then objects POIs are paired with hand POIs to modify the human hand trajectory. The method is implemented on a Sawyer robot with Xsens IMU sensors. Pick-and-place tasks with different complexity have been recorded and reproduced by the robot. The robot succeeds to reproduce the demonstrated tasks which validates our method.
我们在这项工作中提出了一种原始的方法,包括在拾取和放置任务的演示编程(PbD)背景下,用基于视觉的物体跟踪来纠正惯性人手轨迹。PbD的一个挑战是用一种不限制人体运动的简单方法足够准确地记录人类的演示。结合基于惯性和基于视觉的技术可以充分利用两者的优势,并满足PbD过程的要求。我们的方法是基于从物体和手数据中识别兴趣位置(POIs),对应于拾取或放置动作。然后将物体的点与手的点配对,修改人手的轨迹。该方法在带有Xsens IMU传感器的Sawyer机器人上实现。机器人记录并再现了不同复杂程度的拾取任务。机器人成功地重现了演示的任务,验证了我们的方法。
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引用次数: 1
Unmanned Aerial Vehicles Sensor-Based Detection Systems Using Machine Learning Algorithms 使用机器学习算法的无人机传感器检测系统
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.18178/ijmerr.11.9.662-668
Romil S. Al-Adwan, Osama, O., M. Al-Habahbeh
— Detecting Unmanned Aerial Vehicles (UAVs), also known as drones, is becoming more difficult as technologies keep advancing. The low price, smaller size, and high speed of UAVs make them hard to detect. The goal of this study is to critically review and evaluate the UAVs sensor-based detection systems using Machine Learning (ML) algorithms. The study reviews several sensor-based detection systems (acoustic, thermal infra-red, radio frequency, and radar), and makes recommendations for future enhancements using machine learning-based techniques. One of the findings of this study is the small amount of data used by researchers, due to the lack of publicly available datasets, which added limitations to the research and may have produced inaccurate results. Another important finding is the closed environments (labs) that most researchers have conducted their research in, which are far from real case scenarios. Finally, this research makes recommendations on how to improve the process and obtain more accurate results. Classification and identification of UAVs are beyond the scope of this paper.
随着技术的不断进步,探测无人驾驶飞行器(uav)(也被称为无人机)变得越来越困难。无人机价格低、体积小、速度快,因此很难被发现。本研究的目的是使用机器学习(ML)算法严格审查和评估无人机基于传感器的检测系统。该研究回顾了几种基于传感器的检测系统(声学、热红外、射频和雷达),并对未来使用基于机器学习的技术进行改进提出了建议。这项研究的一个发现是,由于缺乏公开可用的数据集,研究人员使用的数据量很少,这增加了研究的局限性,并可能产生不准确的结果。另一个重要的发现是,大多数研究人员进行研究的封闭环境(实验室)与真实情况相差甚远。最后,本研究提出了改进流程的建议,以获得更准确的结果。无人机的分类与识别不在本文的讨论范围之内。
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引用次数: 1
期刊
International Journal of Mechanical Engineering and Robotics Research
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