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The Characteristics of Cutting Force in the Rough Machining Process of 5-Axis Milling on PEEK Material Based on Cutting Speed Parameters 基于切削速度参数的PEEK材料五轴铣削粗加工过程切削力特征
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.18178/ijmerr.11.9.682-689
H. H. Sutrisno
—This study determines the cutting force characteristics of the 5-axis milling rough machining process based on the differences in cutting speed, especially on composite materials. The data generated are useful for operators in the machining process in the manufacturing industry. Simulations and experimental methods are used, and data generated from cutting force sensors are validated using mathematical models commonly used for cutting force calculations. From the obtained data, the characteristics of the cutting force influenced by the cutting speed of the machining process are further analysed. The material is a PEEK composite used by the manufacturing industry. The tool used is a material-type high-speed tool steel end mill. By using a machine-type table tilting 5-axis mill for the rough machining process, the variation in cutting speed affects the tool cutting force at each shear angle. The data showed that the lowest cutting speed produces a high cutting force on the x-axis component. In this component, the largest value is 39.73 N at a cutting speed of 18.84 m/min; at the y-axis at the same cutting speed, the largest cutting force value is 79.20 N. The z-axis component value is 16,405 N, which exhibits the lowest cut force value compared to the increase in the speed of the other cuts used in the study. The increase in tool cutting speed does not always increase the cutting force of each machining axis.
-本研究根据切削速度的差异确定了五轴铣削粗加工过程的切削力特性,特别是复合材料。生成的数据对制造业加工过程中的操作人员非常有用。采用仿真和实验方法,利用切削力计算常用的数学模型对切削力传感器产生的数据进行验证。根据得到的数据,进一步分析了切削速度对切削力的影响特性。该材料是制造业使用的PEEK复合材料。所使用的刀具为材料型高速工具钢立铣刀。采用机式工作台倾斜五轴铣床进行粗加工,切削速度的变化会影响刀具在各个剪切角处的切削力。数据表明,最低切削速度对x轴分量产生较大的切削力。在该分量中,切割速度为18.84 m/min时最大为39.73 N;在相同切削速度下,y轴上最大切削力值为79.20 N, z轴分量值为16,405 N,与研究中使用的其他切削速度的增加相比,其切削力值最低。刀具切削速度的提高并不一定增加各加工轴的切削力。
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引用次数: 0
Winch-Integrated Cable Force Measurement and Verification on Driven Cable Parallel Robot 6 D.o.F 驱动式缆索并联机器人卷扬机集成缆索力测量与验证
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.18178/ijmerr.11.10.755-760
Tong Thi Phuong Thanh, Nguyen Truong Thinh
A parallel robot was controlled by a cable that manipulated the end effector in the workspace. The force sensor was used to measure cable force, is placed near the drum. From there, the controller computes and executes the necessary control commands. The purpose of this work is to concentrate on string tension modeling and frictional compensation. The cable tension should be adjusted within the desired range, according to the tension measurements given on the winch's pulley side, to avoid sagging cable. The accuracy of the force measured at the force sensor is influenced by the pulley system. Simulate the Dahl model and the Coulomb model, from which you select the appropriate model to compensate for friction. This frictioncompensated model shows a 65% improvement in string tension accuracy compared to the uncompensated force.
并联机器人由一根电缆控制,该电缆在工作空间中操纵末端执行器。力传感器用于测量钢索受力,放置在滚筒附近。从那里,控制器计算并执行必要的控制命令。本工作的目的是集中在弦张力建模和摩擦补偿。根据绞车滑轮侧给出的张力测量值,将电缆张力调整在所需范围内,以避免电缆下垂。在力传感器上测量的力的精度受到滑轮系统的影响。模拟Dahl模型和Coulomb模型,从中选择合适的模型来补偿摩擦。与未补偿的力相比,这种摩擦补偿模型的弦张力精度提高了65%。
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引用次数: 1
Analysis of Robotics Applied to Mobility in the Air Intakes of a Fighter Aircraft 机器人技术在战斗机进气道机动中的应用分析
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.18178/ijmerr.11.12.937-947
Yuri Silva Vidal, David Franco Meneses Huanca, Erick Jesus Valdeiglesias Flores, Fernando Jose Uchamaco Noa, Joseph Guevara Mamani
—For the correct operation of aircraft in the aerospace industry, maintenance and inspection protocols were designed to safeguard the safety of the pilot and the integrity of the aircraft, one of the spaces difficult to access for technicians responsible for the inspection of the aircraft are air intakes, That is why the maintenance area of the Peruvian Air Force (FAP) in collaboration with the National University of San Agustin (UNSA) conducted a review of the latest technological advances in robotics applied to mobility in confined spaces similar to the air intakes of a fighter plane, classifying them according to their locomotion system in wheel robots, caterpillar, adherent and contactless, in order to qualify their possible performance in the inspection work in compliance with the requirements requested by the institutions. Two values were assigned to each technology, the first one qualifies how well it complies with the requirements based on the results exposed in the literature and the second one evaluates the importance of each requirement calculated with the Mudge diagram based on the experience of the
-为了航空航天工业中飞机的正确操作,维护和检查协议的设计是为了保障飞行员的安全和飞机的完整性,负责检查飞机的技术人员难以进入的空间之一是进气口。因此,秘鲁空军维修部与圣奥古斯丁国立大学合作,审查了用于在类似于战斗机进气道的密闭空间内移动的机器人技术的最新进展,并根据其运动系统将其分为轮式机器人、履带式机器人、附着式机器人和非接触式机器人。为了使他们在符合机构要求的检查工作中可能的表现合格。每个技术分配了两个值,第一个值根据文献中暴露的结果来确定它符合需求的程度,第二个值根据专家的经验评估用Mudge图计算出的每个需求的重要性
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引用次数: 0
A Modified Adaptive Prescribed Performance Control Method for Motion Control Problems of Robotic Manipulato 机器人运动控制问题的一种改进自适应规定性能控制方法
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.18178/ijmerr.11.12.948-953
A. Vo, Thanh Nguyen Truong, Hee-Jun Kang
—This paper proposes a modified adaptive prescribed performance control method to solve motion control problems of robotic manipulators such as tracking accuracy, transient performance guarantee, convergence rate, and chattering phenomenon. A modified integral terminal sliding mode (ITSM) surface based on the error transformation and prescribed performance function (PPF) is generated to avoid singularity problems and to manage the convergence rate and steady-state of tracking errors within a predefined boundary of the control performance. Furthermore, an adaptive super-twisting reaching control (ASTwRC) law is applied to strengthen the robust performance and to deal with system uncertainties and harmful chattering. The stability of the developed controller is guaranteed using the Lyapunov theory. Several simulations on a 3-DOF robotic manipulator are implemented to investigate the effectiveness of the control solution proposal.
-提出了一种改进的自适应规定性能控制方法,解决了机械臂运动控制中跟踪精度、瞬态性能保证、收敛速度、抖振现象等问题。基于误差变换和规定性能函数(PPF)生成了改进的积分终端滑模(ITSM)曲面,避免了奇异性问题,并在控制性能的预定义边界内对跟踪误差的收敛速度和稳态进行了管理。在此基础上,采用自适应超扭到达控制(ASTwRC)增强了系统的鲁棒性,并有效地处理了系统的不确定性和有害抖振。利用李雅普诺夫理论保证了所设计控制器的稳定性。通过对一个三自由度机械臂的仿真,验证了所提控制方案的有效性。
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引用次数: 1
Research on Digital Twin Modeling Method of Electrical Equipment Spraying Production Line Based on Kalman Filter 基于卡尔曼滤波的电气设备喷涂生产线数字孪生建模方法研究
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.18178/ijmerr.11.4.227-233
Ke-Xin Yang, Z. Xia, Yi-fei Wang, Li Jin
Digital twins can promote the upgrade of enterprise products through predictive analysis of production lines, operation optimization and intelligent regulation. Based on an improved adaptive filter algorithm, this paper introduces filter convergence criteria on the basis of Sage-Husa filter, which can suppress filter divergence, improve filter accuracy and stability, and propose a digital twin modeling of electrical equipment spraying production line Methods, a unified logical structure of the intelligent spraying production line is constructed, and its twin model is uniformly described, and the digital expression of the physical production line, the acquisition of characteristic data, and the fusion processing analysis are realized. Finally, the application scenarios and actual cases of the digital twin model of the intelligent production line are analyzed, which provides a solution for the realization of the digital twin of the enterprise production line.
数字孪生可以通过对生产线的预测分析、运营优化和智能调控,促进企业产品的升级。基于改进的自适应滤波算法,在Sage-Husa滤波的基础上引入滤波收敛准则,抑制滤波发散,提高滤波精度和稳定性,提出了一种电气设备喷涂生产线的数字孪生建模方法,构建了智能喷涂生产线的统一逻辑结构,对其孪生模型进行了统一描述,并对物理生产线进行了数字表达。实现了特征数据的采集和融合处理分析。最后,对智能生产线数字孪生模型的应用场景和实际案例进行了分析,为企业生产线数字孪生的实现提供了解决方案。
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引用次数: 1
Optimum Approach Velocity for Twin Merging of Autonomous POD Vehicles 自主POD车辆双归并的最优逼近速度
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.18178/ijmerr.11.11.840-849
Osama, O., M. Al-Habahbeh, Romil S. Al-Adwan
—Autonomous vehicles (AV) have gained ground in recent years. However, they still use the principles of traditional vehicles in terms of design and operation. This work proposes an adaptive transportation system based on autonomous POD vehicles, and investigates a major aspect of its operation. The PODs used in the proposed system can be considered a variant version of existing autonomous PODs. However, their unique design and concept of operation enable them to operate more efficiently than existing PODs. The proposed system involves docking and undocking of these PODs based on passengers’ demands. However, during the merging process, undesired collisions could happen due to unforeseen conditions. If the approach speed is high enough, it could induce damage to the vehicles. This work investigates some possible scenarios of the potential collisions that could happen between these PODs during the merging process. Based on these scenarios, the allowed safe approach speeds are determined. These speeds can help in designing the operation of the proposed transportation system. Some of the variables considered in this work include; type of body material, shell thickness, impact speed, stress, deformation, and absorbed energy. The safe design merging speeds have been determined under different conditions.
-自动驾驶汽车(AV)近年来取得了进展。但是在设计和操作上仍然沿用了传统车辆的原理。本文提出了一种基于自主POD车辆的自适应运输系统,并对其运行的一个主要方面进行了研究。拟议系统中使用的pod可以被视为现有自主pod的变体。然而,它们独特的设计和操作概念使它们比现有的pod更有效地运行。拟议中的系统包括根据乘客的需求停靠和停靠这些pod。然而,在合并过程中,由于不可预见的条件,可能会发生不希望发生的碰撞。如果接近速度足够高,可能会对车辆造成伤害。这项工作调查了在合并过程中这些pod之间可能发生的潜在碰撞的一些可能情况。基于这些场景,确定允许的安全进近速度。这些速度可以帮助设计拟议的运输系统的运作。在这项工作中考虑的一些变量包括;阀体材质类型、壳体厚度、冲击速度、应力、变形、吸收能量。确定了不同工况下的安全设计归并速度。
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引用次数: 0
A Study on Solenoid Injector Characteristics in a Common Rail Diesel Engine 共轨柴油机电磁喷油器特性研究
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.18178/ijmerr.11.11.865-869
Keun-Oh Lee, H. Cho
—Past efforts in the development of diesel engines were focused on engine performance and functions. Today, implementation of environmental protection policies by the governments has set new directions for engine development. The fuel efficiency of the CI engine is improved to minimize exhaust gas, and post-processing in exhaust gas systems performance enhanced to reduce the emission of toxic contaminants. A common rail direct injection (CRDI) diesel system injects high-pressure fuel directly into the combustion chamber via Common-rail injector. Through this process, complete combustion is achieved in the combustion chamber. The common-rail injector is a critical in terms of combustion emission. This study examined the characteristics of CRDI injector parts and carried out comparative tests on injectors under normal and abnormal conditions. The tests include a compressive pressure test, idle speed comparison test, and injector correction test. Uniform output between cylinders was observed for the normal injector, whereas cylinders with defective injectors showed (-) non-uniformity. Injector correction involved increasing the amount of injected fuel to compensate for the insufficient force between cylinders. Based on the injector current wave, this method of injector correction was found to increase the energizing time by about 0.2 ms in the idle section. The injector fuel return flow test demonstrated an increase in return flow from defective injectors, which can be traced to internal oil fuel leaks or the higher amount of injected fuel.
-过去柴油发动机的开发工作主要集中在发动机的性能和功能上。如今,各国政府实施的环保政策为发动机的发展设定了新的方向。CI发动机的燃油效率得到了提高,可以最大限度地减少废气排放,废气系统的后处理性能得到了提高,可以减少有毒污染物的排放。共轨直喷(CRDI)柴油系统通过共轨喷油器将高压燃油直接喷入燃烧室。通过这一过程,在燃烧室内实现完全燃烧。共轨喷油器在燃烧排放方面是至关重要的。本研究考察了CRDI喷油器部件的特性,并对喷油器进行了正常和异常工况下的对比试验。测试包括压缩压力测试、怠速比较测试和喷油器校正测试。正常喷油器的缸间输出均匀,而有缺陷喷油器的缸间输出不均匀。喷油器校正包括增加注入燃料的量,以补偿气缸之间的力不足。根据喷油器电流波,发现这种喷油器校正方法可使怠速段的充能时间增加约0.2 ms。喷油器燃油回流量测试表明,有缺陷的喷油器回流量增加,这可以追溯到内部燃油泄漏或注入的燃油量较高。
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引用次数: 0
Design of Lightweight Composite Barrel for Water Jet Disruptor Unit in Bomb Disposal Robot 拆弹机器人水射流干扰装置轻量化复合筒体设计
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.18178/ijmerr.11.3.138-144
V. Tangtongkid, K. Suwanpakpraek, B. Patamaprohm
This study deals with a lightweight composite disruptor barrel used in a bomb disposal robot for a disposal operations of improvised explosive devices (IEDs). Powered by a blank .50 BMG cartridge to produce a highspeed water jet to disengage the circuit of IED, the lightweight disruptor barrel consists of an aluminum liner for water and temperature resistance and a carbon fiber reinforced polymer composite (CFRP) as a shell for main load carrying. The composite shell is fabricated by a filament winding technique to ensure a good quality of CFRP. Due to difference in water jet and regular gun firing, the internal pressure of disruptor barrel needs to be estimated by using strain gauges and high-speed data acquisition device. Then, the design phase using finite element method (FEM) simulations with smooth particle hydrodynamics (SPH) technique and material damage criteria are performed in order to optimize the thickness of composite shell and liner geometries. Finally, a lightweight composite disruptor barrel is fabricated and tested as a
本文研究了一种用于简易爆炸装置(ied)排爆机器人的轻型复合干扰管。由一个空白的。50 BMG弹药筒提供动力,产生高速水射流以断开IED的电路,轻型干扰筒由一个耐水和耐温的铝制衬垫和一个碳纤维增强聚合物复合材料(CFRP)作为主要承载载荷的外壳组成。复合外壳采用长丝缠绕工艺制作,保证了CFRP的良好质量。由于水射流与常规火炮发射方式的不同,需要利用应变片和高速数据采集装置对破片筒内压力进行估算。然后,在设计阶段采用光滑颗粒流体力学(SPH)技术和材料损伤准则进行有限元模拟,以优化复合材料壳体厚度和衬垫几何形状。最后,制作了轻质复合扰流管,并进行了试验
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引用次数: 1
Effect of Flow Structure on Air-Water Mixing Process at Different Bend Angles 不同弯角下流动结构对气水混合过程的影响
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.18178/ijmerr.11.12.923-936
Akeel Nazzal, Abdulsattar J. Hasan
—The secondary flow generated within curved ducts accompanies a substantial change in flow structure due to the imbalance between centrifugal forces and transverse pressure gradient. The current study investigates the effect of changing bend angle on the evaporative cooling of an airstream via spray of water in fogging mode. The experimental Particle image velocimetry (PIV) technique has been implemented for visualizing the secondary flow layout when an air-water mixture travels through the bend duct. The bend angles considered are (45 o , 90 o and 135 o ) at velocities of (5, 3.75 and 2.5 m/s) for air flow through 50 cm square duct. PIV results manifested that a single pair of counter rotating vortices appears at 45 o bend angle, while the other two bend angles evinced two pairs of vortices (four-cell pattern) across the duct cross-section. The water spray was set to tilt at three orientations, namely (45 o , 0 o and – 45 o ) to the axial flow direction to suit the change in bend angle. ANSYS FLUENT 19.R1is used in numerical simulation with RNG-k-ε turbulent model to study the spray characteristics which impacts the cooling process. The best cooling of the airstream is obtained when the water is sprayed axially, i.e. at 0 o , prior to the 135 o bent duct ranking 30% reduction in temperature corresponding to 6.5% improvement in heat transfer between the two phases.
-由于离心力和横向压力梯度的不平衡,弯曲管道内产生的二次流伴随着流动结构的实质性变化。本文研究了在喷雾模式下,改变弯曲角度对气流蒸发冷却的影响。采用实验粒子图像测速(PIV)技术实现了空气-水混合物通过弯管时二次流分布的可视化。考虑的弯曲角度为(45度,90度和135度),速度为(5,3.75和2.5米/秒),空气流过50平方厘米的管道。PIV结果表明,在45°弯曲角处出现一对对旋涡,而在另外两个弯曲角处则出现两对对旋涡(四室型)。设置水雾向轴向(45度、0度和- 45度)三个方向倾斜,以适应弯曲角度的变化。Ansys fluent 19。采用RNG-k-ε湍流模型对r1进行数值模拟,研究影响冷却过程的喷雾特性。当水沿轴向喷射时,即在0°,即在135°弯曲管道之前,气流的冷却效果最好,该管道的温度降低了30%,对应于两相之间的传热提高了6.5%。
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引用次数: 0
Robotic Path Planning by Q Learning and a Performance Comparison with Classical Path Finding Algorithms 基于Q学习的机器人路径规划及其与经典寻径算法的性能比较
Q3 Engineering Pub Date : 2022-01-01 DOI: 10.18178/ijmerr.11.6.373-378
Phalgun Chintala, Rolf Dornberger, T. Hanne
—Q Learning is a form of reinforcement learning for path finding problems that does not require a model of the environment. It allows the agent to explore the given environment and the learning is achieved by maximizing the rewards for the set of actions it takes. In the recent times, Q Learning approaches have proven to be successful in various applications ranging from navigation systems to video games. This paper proposes a Q learning based method that supports path planning for robots. The paper also discusses the choice of parameter values and suggests optimized parameters when using such a method. The performance of the most popular path finding algorithms such as A* and Dijkstra algorithm have been compared to the Q learning approach and were able to outperform Q learning with respect to computation time and resulting path length.
q学习是一种用于寻路问题的强化学习形式,不需要环境模型。它允许智能体探索给定的环境,并且通过最大化它所采取的一系列行动的奖励来实现学习。最近,Q学习方法在从导航系统到视频游戏的各种应用中被证明是成功的。提出了一种基于Q学习的机器人路径规划方法。文中还讨论了该方法参数值的选择,并提出了优化参数。最流行的寻径算法(如A*和Dijkstra算法)的性能已经与Q学习方法进行了比较,并且能够在计算时间和结果路径长度方面优于Q学习。
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引用次数: 3
期刊
International Journal of Mechanical Engineering and Robotics Research
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