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TECHNICAL AND ECONOMIC ANALYSIS OF MANUFACTURING PROCESS FOR HIGH PRECISION CUSTOMIZED PART 高精度定制零件制造工艺的技术经济分析
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.2.215
M. Roșu, C. Radu Frenţ, M. Iliescu
This paper presents research results on optimum manufacturing process for prototyping high precision customized products parts and, therefore, products. The results would be applied to reduce research cost for development of new personalized devices used, for example, in prosthetics of missing limbs. These devices need high precision parts and, not the least, affordable costs. In order to obtain the prototype of these devices, several types of manufacturing processes have been analysed. As conclusion of the research results, we can state that the selection of the best manufacturing process type for obtaining high precision customized parts is a big challenge for engineers as they must get the best technique which ensures high precision (on one hand) and affordable costs (materials and equipment’s, on the other hand). When the prototyped parts are components of a special product, as example, an upper limb prosthesis, high attention should be also focused on the reliability of prototyped parts. 3D printing technologies have developed and extremely evolved lately but still there are cases when their performances are limited (especially when small dimensions and tight tolerances are required for parts’ geometry). Also, considering the component costs, an adequate analysis must be done in order to select the optimal variant of the production process. The research results presented in this paper are focused on the analysis of optimal cost for prototyping customized parts of personalized devices used for the upper limb prosthesis.
本文介绍了高精度定制产品、零件以及产品原型优化制造工艺的研究成果。研究结果将用于降低研发新型个性化设备的研究成本,例如用于假肢的研发。这些设备需要高精度的零件,而且成本也要合理。为了获得这些器件的原型,分析了几种类型的制造工艺。作为研究结果的结论,我们可以说,为获得高精度定制零件选择最佳制造工艺类型对工程师来说是一个很大的挑战,因为他们必须获得最佳技术,以确保高精度(一方面)和可承受的成本(材料和设备,另一方面)。当原型零件是特殊产品的部件时,例如上肢假体,原型零件的可靠性也应引起高度重视。3D打印技术最近已经发展和发展,但仍然存在性能有限的情况(特别是当零件几何形状需要小尺寸和严格公差时)。此外,考虑到组件成本,必须进行充分的分析,以选择生产过程的最佳变体。本文的研究结果主要集中在分析用于上肢假体的个性化设备的定制零件的原型设计的最佳成本。
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引用次数: 0
USE OF REVERSE ENGINEERING TECHNIQUES FOR INSPECTING SCREWS SURFACES OF A HELICAL HYDRAULIC PUMP 逆向工程技术在螺旋液压泵螺杆表面检测中的应用
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.2.20
N. Baroiu, G. Moroșanu, V. Teodor, R. Crăciun, V. Păunoiu
Recently, 3D measurement systems have developed more and more in various fields. With the help of 3D measuring systems, the measurement time in design, manufacture, assembly and production is substantially reduced. In this paper, it is proposed to redesign two pieces of a helical pump (driver and driven screws) based on numerical models obtained by scanning. These models are obtained based on the processing of point clouds resulting from the 3D scanning of the respective pieces. After completing the actual scanning process, the numerical models were measured using specific software to determine the dimensional characteristics and their modeling was performed in a computer-aided design program. Subsequently, the inspection was performed by overlapping the scanned model and the CAD model of each piece, in order to be able to compare the analytical models with the real pieces. This comparison allows to appreciate the degree to which the analytical model obtained by redesign corresponds to the real piece. In this way, the ability of future pieces obtained based on the analytical model to be able to accomplish the desired functional role can be appreciated.
近年来,三维测量系统在各个领域得到了越来越多的发展。借助3D测量系统,大大缩短了设计、制造、组装和生产中的测量时间。在本文中,提出了在扫描获得的数值模型的基础上重新设计两件螺旋泵(驱动器和从动螺杆)。这些模型是基于对各个片段的3D扫描产生的点云的处理而获得的。在完成实际扫描过程后,使用特定软件对数值模型进行测量,以确定尺寸特征,并在计算机辅助设计程序中对其进行建模。随后,通过将每个工件的扫描模型和CAD模型重叠来进行检查,以便能够将分析模型与实际工件进行比较。这种比较允许理解通过重新设计获得的分析模型与真实工件的对应程度。通过这种方式,可以欣赏基于分析模型获得的未来工件能够实现期望的功能作用的能力。
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引用次数: 2
"THERMOELASTIC DISPLACEMENT DUE TO TRANSIENT SURFACE HEATING " 瞬态表面受热引起的热弹性位移
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.3.319
D. Cerlinca, S. Spinu
The starting point in the calculation of normal displacement due to transient heating is the Green’s function for the elastic half-space. Superposition principle leads to a triple integral (double integral over surface and simple integral over time) that can be formally re-written as a three-dimensional convolution product. Given the singularities of the Green’s function in the time/space domain, it is more convenient to employ its spectral counterpart, i.e. the frequency response function (FRF), in the convolution calculation. A special technique for the calculation of the 3D convolution product based on the FRF is advanced in this paper. The resulting algorithm is very efficient from a computational point of view, as the transfers to and from the time/space domain to the frequency domain are handled by the fast Fourier transform. A simulation example is presented, involving the transient thermoelastic displacement due to a uniform heat source that vanishes everywhere except for a square surface domain, and which is applied continuously only in a limited time window. The numerical results predict that the displacement increases with time as long as heat is supplied, and is gradually recovered once the heat is removed. The loaded half-space patch undergoes a growth-release process that is accurately captured by the simulation method. The developed framework anticipates the solution of the contact process with transient heating.
计算瞬态加热引起的法向位移的起点是弹性半空间的格林函数。叠加原理导致三重积分(表面上的二重积分和时间上的简单积分),可以正式重写为三维卷积积。考虑到格林函数在时间/空间域中的奇异性,在卷积计算中使用其谱对应函数即频响函数(FRF)更为方便。提出了一种基于频响函数的三维卷积积计算方法。从计算的角度来看,所得到的算法是非常有效的,因为从时域/空域到频域的传输是由快速傅里叶变换处理的。给出了一个由均匀热源引起的瞬态热弹性位移的仿真实例,该热源在有限的时间窗口内连续施加,在除正方形表面域外的任何地方都消失。数值结果表明,只要有热量供给,位移就会随时间而增大,一旦有热量排除,位移就会逐渐恢复。加载的半空间贴片经历了一个生长释放过程,该过程被模拟方法准确地捕获。所开发的框架预测了瞬态加热接触过程的解决方案。
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引用次数: 0
HYDRODYNAMICS PERFORMANCE PREDICTION OF A FULL-SCALE SHIP 全尺寸船舶的流体力学性能预测
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.3.130
Andreea Mandru, L. Rusu, F. Pacuraru
Traditionally, ship hydrodynamic performances are predicted by extrapolating the model scale measurements or numerical results to full scale. Recently, scientific publications have highlighted the importance of ship scale numerical simulation and its validation. CFD may be used to determine the main reasons for the poor performance of vessels in operation and to evaluate the efficiency of energy-saving solutions that enhance the vessel's hydrodynamics and aerodynamics. Lloyd’s Register (LR) held the world's first workshop dedicated to ship full-scale hydrodynamic performance predictions, where the industry has published comprehensive measurements obtained during the sea trials to offer the community the chance to validate the CFD solvers for full-scale computations. This paper focuses on the numerical investigation of the full-scale general cargo vessel REGAL. NUMECA/Fine Marine commercial code based on the RANS-VOF solver has been used to evaluate the flow field around the hull. Four speeds were considered for this investigation: 8, 10, 12, and 14 knots, and the simulation conditions, identical to the sea trials records, were also taken into consideration. The simulation results were compared to the data provided by LR in 2015 in the workshop proceeding.
传统上,船舶水动力性能的预测是通过外推模型尺度测量或数值结果到实际尺度。最近,科学出版物强调了船舶尺度数值模拟及其验证的重要性。CFD可用于确定船舶运行中性能差的主要原因,并评估提高船舶水动力和空气动力的节能解决方案的效率。劳氏船级社(LR)举办了世界上第一个专门用于船舶全尺寸流体动力性能预测的研讨会,业内发布了在海试期间获得的综合测量结果,为业界提供了验证CFD求解器进行全尺寸计算的机会。本文对全尺寸普通货船REGAL进行了数值研究。基于ransv - vof求解器的NUMECA/Fine Marine商用代码已被用于船体周围流场的计算。本次调查考虑了四种航速:8节、10节、12节和14节,并考虑了与海试记录相同的模拟条件。将模拟结果与LR在2015年提供的数据在workshop proceedings中进行了对比。
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引用次数: 0
FDM FABRICATED PLA PARTS: AN EXPERIMENTAL STUDY OF EFFECT OF PROCESS PARAMETERS ON MECHANICAL PROPERTIES UNDER COMPRESSIVE AND FLEXURAL LOADING FDM制造PLA零件:工艺参数对压缩和弯曲载荷下力学性能影响的实验研究
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.2.111
Shailendra Kumar, Soham Teraiya, Vishal Kumar Koriya
The present paper describes an experimental investigation on mechanical properties of poly-lactic-acid (PLA) parts under compressive and flexural loading. The PLA parts are fabricated by fused deposition modelling (FDM) technique. In present work, effect of raster angle, raster width and infill density on strength and modulus of parts under compressive and flexural loading is studied. It is found that infill density affects compressive strength and modulus of parts significantly under compressive loading. Compressive properties increase with increase in infill density. Further, it is found that raster width and infill density significantly influence flexural strength and modulus. Flexural properties increase with increase in infill density, and decrease in decrease in raster width. Further, predictive models are developed for responses, and process parameters are optimized using genetic algorithm to maximize the responses.
本文对聚乳酸(PLA)零件在压缩和弯曲载荷下的力学性能进行了实验研究。采用熔融沉积建模(FDM)技术制备PLA零件。本文研究了光栅角度、光栅宽度和填充密度对压缩和弯曲载荷下零件强度和模量的影响。研究发现,在压缩载荷作用下,填充密度对零件的抗压强度和模量有显著影响。压缩性能随填充密度的增加而增加。此外,还发现栅格宽度和填充密度对抗弯强度和模量有显著影响。抗弯性能随填充密度的增大而增大,随栅格宽度的减小而减小。进一步,建立了响应预测模型,并利用遗传算法优化工艺参数,使响应最大化。
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引用次数: 0
CORROSION PREVENTION ON S45C USING HARDENING METHOD S45C的硬化防腐
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.2.208
Muhammad Akhlis Rizza, Ratna Monasari, Z. Emzain, Asrori Asrori, Ilham Krissetyawan Nusantara
This study aims to determine the effect of holding time and oil viscosity on the S45C steel hardening process on the corrosion rate. The corrosion rate is measured using the weight loss method. Micro-photo observations of the S45C steel surface were carried out to determine the type of corrosion. The results demonstrate that the corrosion rate of hardened S45C steel decreases following the longer holding time during hardening. In addition, the corrosion rate of hardened S45C steel decreases when the viscosity of the oil used during hardening is thicker. Finally, the type of corrosion is uniform and pitting corrosion.
本研究旨在确定S45C钢硬化过程中保温时间和油粘度对腐蚀速率的影响。腐蚀速率采用失重法测量。对S45C钢表面进行了显微照片观察,以确定腐蚀类型。结果表明:硬化过程中保温时间越长,硬化后的S45C钢的腐蚀速率越低;硬化时所用油的粘度越厚,硬化后S45C钢的腐蚀速率越低。最后,腐蚀类型为均匀腐蚀和点蚀。
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引用次数: 0
"THERMOELASTIC DISPLACEMENT AND TEMPERATURE RISE IN A HALF-SPACE DUE TO A STEADY-STATE HEAT FLUX " 由稳态热流引起的半空间热弹性位移和温升
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.3.326
S. Spinu
Due to model complexity, classical contact mechanics theory assumes isothermal contact processes, involving bodies with uniform temperatures and no heat transmitted or generated through or near the contact interface. This paper addresses the problem of frictional heating in non-conforming or rough contacts by investigating the thermoelastic behaviour of asperities. The heat generated in a sliding contact by interfacial friction leads to thermoelastic distortion of the contact surface, further modifying contact parameters such as pressure, gap or temperature. The thermal expansion of the contacting bodies must therefore be accounted for when solving the contact problem. The thermoelastic displacement is computed with the aid of the half-space theory and of fundamental solutions for point sources of heat located at the free surface, derived in the literature of heat conduction in solids. The linearity of conduction equations encourages the use of superposition principle in the same way as for the elastic displacement. As the thermoelastic displacement is expressed mathematically as a convolution product, methods derived in contact mechanics for elastic displacement calculation are adapted to the heat conduction equations. The influence coefficients needed to efficiently compute the convolution products are derived, and the Discrete Convolution Fast Fourier Transform technique is applied to improve the algorithm computational efficiency. A similar method is then advanced for the temperature rise on the contact interface due to arbitrary heat input. The predictions of the newly advanced computer programs are tested against existing closed-form solutions for uniform circular or ring heat sources, and a good agreement is found.
由于模型的复杂性,经典接触力学理论假设等温接触过程,涉及温度均匀的物体,没有热量通过或靠近接触界面传递或产生。本文通过研究非均匀或粗糙接触的热弹性行为来解决摩擦加热问题。界面摩擦在滑动接触中产生的热量导致接触面的热弹性变形,从而进一步改变接触参数,如压力、间隙或温度。因此,在解决接触问题时必须考虑接触体的热膨胀。热弹性位移是借助于半空间理论和固体热传导文献中导出的自由表面点源的基本解来计算的。传导方程的线性性鼓励采用与弹性位移相同的叠加原理。由于热弹性位移在数学上表示为卷积积,因此接触力学中导出的弹性位移计算方法适用于热传导方程。推导了有效计算卷积积所需的影响系数,并采用离散卷积快速傅立叶变换技术提高了算法的计算效率。然后提出了一种类似的方法,用于处理由于任意热输入而导致的接触界面上的温升。最新的先进计算机程序的预测与现有的均匀圆形或环状热源的封闭形式解进行了测试,发现了很好的一致性。
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引用次数: 1
VIRTUAL GEOMETRIC MODEL WITH DYNAMIC PARAMETERS FOR 6 DOF ARTICULATED ARM ROBOT 六自由度关节臂机器人的动态参数虚拟几何模型
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.2.30
C. Cristoiu, Stan Laurentiu, Ivan Mario
To calculate joints angles of an articulated arm robot, when the coordinates of the point to be reached are known, different calculation methods or iterative algorithms for inverse kinematics (IK) can be used. IK requires that the dimensions of the robot segments and the initial positions of the joints to be known, described, and implemented mathematically, so it is based on the geometric model of the robot. In practice, the geometric modeling of the robots is done considering that all their structural elements are rigid, and their dimensions and positions are considered constant (while in reality the robots suffer certain deformations that can have different causes). This article considers the thermal deformations that a robot suffers during operation which are leading to positioning errors. The deformations are variable during the warm-up period of the robot and become constant after reaching the thermal stabilization level. From this point of view, if it is desired to consider and possibly compensate these thermal induced errors, the elaboration of the geometric model of the robot in the classical way is no longer possible and the geometric parameters must be somehow described as variables. Thermal deformations produce displacements and torsions of the robot elements. Linear and angular deviations may occur from the initial (theoretical) position in all 3 directions of the cartesian axis systems used in robot modeling. This paper presents a technique for creating a virtual model of the ABB IRB140 robot in CoppeliaSim, programming and modeling environment, with the positioning of the axis systems attached to the joints identical to the real position (unlike simplified versions of Denavit-Hartenberg geometric models) and the logic of a custom written software algorithm for automatic deformation of the model.
为了计算关节臂机器人的关节角,当到达点的坐标已知时,可以使用不同的计算方法或迭代逆运动学算法。IK要求机器人节段的尺寸和关节的初始位置以数学方式已知、描述和实现,因此它是基于机器人的几何模型。在实践中,机器人的几何建模是考虑到它们的所有结构元素都是刚性的,它们的尺寸和位置被认为是恒定的(而在现实中,机器人会遭受某些可能有不同原因的变形)。本文考虑了机器人在操作过程中所遭受的热变形导致的定位误差。在机器人的预热阶段,变形是可变的,在达到热稳定水平后,变形是恒定的。从这个角度来看,如果要考虑并可能补偿这些热致误差,那么用经典的方法来阐述机器人的几何模型是不可能的,几何参数必须以某种方式描述为变量。热变形产生机器人元件的位移和扭转。在机器人建模中使用的笛卡尔轴系统的所有3个方向上,从初始(理论)位置可能出现线性和角偏差。本文介绍了一种在CoppeliaSim、编程和建模环境中创建ABB IRB140机器人虚拟模型的技术,其中连接到关节的轴系统的定位与实际位置相同(不像Denavit-Hartenberg几何模型的简化版本),以及用于模型自动变形的自定义编写软件算法的逻辑。
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引用次数: 0
TRANSFORMING STRATEGY FROM INDUSTRIAL AUTOMATION TO ADVANCED LEAN AUTOMATION 从工业自动化到先进精益自动化的转型战略
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.2.83
Danut - Sorin Ionel, C. Opran
Industrial automation refers to the control of machines and processes in order to manage variables. Automated manufacturing systems have evolved as advanced technologies have been incorporated, and theoretical approaches have evolved from mass production to intelligent manufacturing, each step introducing superior manufacturing concepts and models, which allowed increasing processes, organization and work. One of the newest approaches refers to distributive automation, in which the system allows reconfiguration and self-organization of autonomous subsystems in a distribute environment. By incorporating integrative Industry 4.0 technologies, an automated industrial system becomes an intelligent, fully digitized and reconfigurable manufacturing applications platform. At the same time, through digitization and virtualization, the automated manufacturing system can employ the Advanced Lean Manufacturing conceptual support. This paper addresses the transforming challenges of an existing automated manufacturing system to the Advanced Lean adaptive automated manufacturing level, taking into account the limits due to attributes, properties and capabilities of physical manufacturing assets. The proposed solution describes a versatile and dynamic architecture, which allows the organization / reorganization of manufacturing flows, scalability and connection with the external environment, according to advanced cyber manufacturing requests.
工业自动化是指为了管理变量而对机器和过程进行控制。随着先进技术的融合,自动化制造系统也在发展,理论方法也从大规模生产发展到智能制造,每一步都引入了卓越的制造概念和模型,从而增加了流程、组织和工作。最新的方法之一是分布式自动化,其中系统允许在分布式环境中重新配置和自组织自主子系统。通过整合综合工业4.0技术,自动化工业系统将成为一个智能、完全数字化和可重构的制造应用平台。同时,通过数字化和虚拟化,自动化制造系统可以采用先进的精益制造概念支持。本文解决了现有自动化制造系统向先进精益自适应自动化制造水平转变的挑战,同时考虑了物理制造资产的属性、特性和能力所带来的限制。所提出的解决方案描述了一种通用的动态架构,该架构允许根据先进的网络制造要求组织/重组制造流程、可扩展性和与外部环境的连接。
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引用次数: 0
"THE SURFACE ENERGY OF COATING LAYERS USED FOR VIOLINS VARNISHING " 小提琴清漆用涂层的表面能
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.2.240
M. Stanciu, Eduard Gheres, Antoanela Lungu, I. Tismanar, V. G. Gliga
Numerous studies on new and historical violins have highlighted the importance of coatings for the acoustics of the musical instrument. The purpose of this paper is to present the results regarding the surface energy of resonant wood, spruce and maple in two states: lacquered and unvarnished. The method is based on static contact angle measurements of sessile drops. The obtained results highlight large differences in surface energy depending on the wood section (radial versus longitudinal), surface (lacquered versus unvarnished), wood species. Thus, although the surfaces are polar for both unpainted and lacquered samples, it can be seen that there is a tendency to increase the contact angle after applying the surface treatment (applying the varnish). In the case of spruce wood cut in the longitudinal direction, the contact angle increases by about 31% in the case of the lacquered surface. For maple wood, the increase is 10%. For radially cut spruce wood samples, it is observed that the contact angle is higher than 90°, the surface having a hydrophobic character, a characteristic that is not found in maple wood. The application of the varnish on the radial surface diminishes the hydrophobic characteristics of the spruce wood. In maple wood, the difference between the longitudinal and radial samples is very small (2%).
对新小提琴和历史小提琴的大量研究强调了涂层对乐器声学的重要性。本文的目的是介绍共振木、云杉和枫木在两种状态下的表面能的结果:涂漆和未涂漆。该方法基于固定液滴的静态接触角测量。所获得的结果突出了表面能的巨大差异,这取决于木材截面(径向与纵向)、表面(涂漆与未涂漆)和木材种类。因此,尽管未涂漆和涂漆样品的表面都是极性的,但可以看出,在施加表面处理(施加清漆)后,存在增加接触角的趋势。在云杉木材沿纵向切割的情况下,在涂漆表面的情况下接触角增加约31%。枫木的增幅为10%。对于径向切割的云杉木样品,观察到接触角高于90°,表面具有疏水性,这是枫木中没有的特征。清漆在径向表面上的应用减少了云杉木材的疏水特性。在枫木中,纵向样品和径向样品之间的差异非常小(2%)。
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引用次数: 0
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International Journal of Modern Manufacturing Technologies
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