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Inhomogeneous microstructures, micropillar compression and thermomechanical properties of additive manufactured NiTi with Ni-loss compensation 镍损失补偿添加剂制备NiTi的非均匀显微组织、微柱压缩和热力学性能
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-03-01 Epub Date: 2026-02-05 DOI: 10.1016/j.msea.2026.149890
Haizhou Lu , Jinpeng Li , Xinhao Zhuang , Yong Yang , Hongwei Ma , Weisi Cai , Chao Yang
Ni-loss is an inevitable issue in the process of additive manufacturing for NiTi shape memory alloys (SMAs). Controlling the intensity of Ni-loss or compensating for the Ni-loss is crucial for achieving additive manufactured Ni-rich NiTi SMAs with the desired phase transformation temperatures and functional properties. In this work, the pre-alloyed NiTi powder is coated with nano-Ni particles evenly, compensating for the Ni-loss during the additive manufacturing for NiTi SMAs effectively. The formability of NiTi parts based on pre-alloyed NiTi powder coated with nano-Ni particles is acceptable, and the NiTi parts exhibits inhomogeneous microstructures. Specifically, NiTi B2 austenite matrix region occupied by uniform Ni4Ti3 and Ti2Ni precipitates (Zone I), and NiTi B2 austenite matrix region with continuously Ti2Ni precipitates along the grain boundaries (Zone II) are obtained. Compressive superelasticity test of cylindrical NiTi samples (φ3 × 6 mm) shows that an ultrahigh recovery strain of 6.22% and a large recovery rate of 86.4% in the 1st cycle, and a stable recovery strain of 5.01% and a corresponding recovery rate of 85.1% in the 10th cycle are achieved. Nanoindentation and micropillar (φ3 × 6 μm) compression results indicate that the zone I had a higher Young's modulus and nanohardness, and more stable compressive stress-strain curves compared to zone II. This is attributed to the effective strengthening provided by the coherent/semi-coherent interfaces of uniformly distributed precipitates in zone I, as opposed to the stress concentration and interface decohesion promoted by the semi-coherent/incoherent Ti2Ni precipitates along grain boundaries in zone II. Furthermore, the semi-coherent or incoherent Ti2Ni distributed along the grain boundaries in zone II tends to cause large stress concentration, thereby resulting in micropillar fracture in zone II during the compression process. Geometric phase analysis shows that due to the heterogeneous precipitates and inhomogeneous microstructures, a gradient strain field exists within the additive manufactured NiTi matrix, which could significantly enhance the superelasticity of the NiTi SMAs. These results provide a novel strategy for tailoring the microstructure of additive manufactured NiTi to yield superior functional properties.
镍损耗是镍钛形状记忆合金增材制造过程中不可避免的问题。控制ni损耗的强度或补偿ni损耗对于获得具有理想相变温度和功能特性的增材制造富ni NiTi sma至关重要。在预合金NiTi粉末上均匀地涂覆纳米ni颗粒,有效地补偿了NiTi sma增材制造过程中ni的损失。预合金NiTi粉末包覆纳米ni颗粒制备的NiTi零件成形性能良好,零件组织不均匀。具体而言,得到了由均匀Ni4Ti3和Ti2Ni相组成的NiTi B2奥氏体基体区(I区)和沿晶界连续Ti2Ni相组成的NiTi B2奥氏体基体区(II区)。圆柱形NiTi试样(φ3 × 6 mm)的压缩超弹性试验表明,在第一个循环中获得了6.22%的超高恢复应变和86.4%的大恢复速率,在第10个循环中获得了5.01%的稳定恢复应变和85.1%的恢复速率。纳米压痕和微柱(φ3 × 6 μm)压缩结果表明,与II区相比,I区具有更高的杨氏模量和纳米硬度,且压应力-应变曲线更稳定。这是由于I区均匀分布的析出相的共格/半共格界面提供了有效的强化,而II区沿晶界的半共格/非共格Ti2Ni析出相则促进了应力集中和界面脱黏。此外,II区沿晶界分布的半共格或非共格Ti2Ni易于引起较大的应力集中,从而导致II区在压缩过程中出现微柱断裂。几何相分析表明,添加剂制备的NiTi基体由于析出相不均匀,组织不均匀,在基体内部存在梯度应变场,可以显著增强NiTi sma的超弹性。这些结果为调整添加剂制造的NiTi的微观结构以获得优异的功能性能提供了一种新的策略。
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引用次数: 0
Microstructure and properties of multiscale and multiphase ceramic particles reinforced Cu-Cr-Zr alloy prepared by turbulence shock homogeneous casting with B4C 用B4C紊流冲击均匀铸造制备多尺度多相陶瓷颗粒增强Cu-Cr-Zr合金的组织与性能
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-03-01 Epub Date: 2026-02-02 DOI: 10.1016/j.msea.2026.149871
Zhiwei Li , Zuowen Zhu , Junyu Lu , Hanyu Cai , Yanlin Huang , Zhe Huang , Jiaxin Peng , Zhu Xiao , Shen Gong
Cu-Cr-Zr alloy exhibits high tensile strength and high electrical conductivity. To further enhance the tensile strength of Cu-Cr-Zr alloy and make it suitable for more fields, a Cu-Cr-Zr sample with multiscale and multiphase ceramic particles is prepared by turbulence shock homogeneous casting. B and C atoms from B4C in-situ react with Cr and Zr atoms in the melt, the multiscale and multiphase ceramic particles such as Zr(B,C), Cr7C3, Zr3C and ZrB2 are formed, and the Cr precipitates are also formed in samples after heat treatment process. After homogenization at 950 °C for 2 h and 80% rolling deformation, followed by aging at 450 °C for 2 h, then second rolling deformation of 50% and low-temperature annealing at 200 °C for 2 h, Cu-1Cr-2Zr-0.5B4C has the best properties with the tensile strength of 671 MPa and the electrical conductivity of 80.31 %IACS. Microstructure analysis shows that there are Zr(B,C), Zr3C ceramic particles with irregular shapes and hexagonal ZrB2 phases which has semi-coherent relationship with Cu in samples, meanwhile, nano-spherical Cr7C3 particles with average size of 200 nm and Cr precipitates approximately 4–5 nm in size are also observed in samples. Furthermore, dense dislocation structures are observed around ceramic particles. The excellent properties of the Cu-1Cr-2Zr-0.5B4C sample are attributed to the effective hindering of dislocation movement by multiscale, multiphase ceramic particles and Cr precipitates. This study contributes to the advancement of high-performance Cu-Cr-Zr alloy.
Cu-Cr-Zr合金具有高抗拉强度和高导电性。为了进一步提高Cu-Cr-Zr合金的抗拉强度,使其适用于更多的领域,采用湍流冲击均匀铸造法制备了具有多尺度、多相陶瓷颗粒的Cu-Cr-Zr试样。熔体中B4C中的B、C原子与Cr、Zr原子原位反应,形成Zr(B、C)、Cr7C3、Zr3C、ZrB2等多尺度多相陶瓷颗粒,热处理后样品中还形成Cr析出相。Cu-1Cr-2Zr-0.5B4C合金经950℃均匀化2 h、80%轧制变形、450℃时效2 h、50%二次轧制变形、200℃低温退火2 h后性能最佳,抗拉强度为671 MPa,电导率为80.31% IACS。显微组织分析表明,样品中存在形状不规则的Zr(B,C), Zr3C陶瓷颗粒和与Cu呈半相干关系的六角形ZrB2相,同时样品中还存在平均尺寸为200 nm的纳米球形Cr7C3颗粒和尺寸约为4-5 nm的Cr析出物。此外,在陶瓷颗粒周围观察到密集的位错结构。Cu-1Cr-2Zr-0.5B4C样品的优异性能归功于多尺度、多相陶瓷颗粒和Cr析出物对位错运动的有效阻碍。该研究为高性能Cu-Cr-Zr合金的发展做出了贡献。
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引用次数: 0
Achieving ultra-high strength in copper-titanium alloys through multistage thermomechanical processing induced strengthening 通过多级热机械加工诱导强化实现铜钛合金超高强度
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-03-01 Epub Date: 2026-01-29 DOI: 10.1016/j.msea.2026.149865
Bofan Xu , Qingjuan Wang , Kuaishe Wang , Wen Wang , Hang Zhang , Bin Gao , Junpeng Sun , Fei Wang
This study systematically investigated the microstructure evolution and performance regulation mechanism of the environmentally friendly Cu-3Ti and Cu-3Ti-0.2Fe alloys during the multistage thermomechanical treatment. After process optimization, the tensile strength of Cu-3Ti and Cu-3Ti-0.2Fe alloys reached 1.24 GPa and 1.31 GPa, respectively, while the electrical conductivity remained at approximately 10.5 %IACS. The results showed that this multistage thermomechanical treatment could effectively induce the formation of high-density dislocations and nano-scale β′-Cu4Ti precipitated phases, thereby generating a significant synergistic strengthening effect. Microscopic mechanism analysis indicated that the addition of trace Fe promoted the formation of deformation twinning by reducing the dislocation energy in the matrix. Moreover, due to the interaction between Fe and Ti, the lattice constant of Cu-3Ti-0.2Fe alloy remained lower than that of Cu-3Ti alloy after the multistage thermomechanical treatment. The strengthening mechanism analysis showed that in Cu-3Ti alloy, precipitation strengthening and dislocation strengthening jointly dominated the strength improvement, while in Cu-3Ti-0.2Fe alloy, precipitation strengthening was the main contributing mechanism. The developed multistage thermomechanical treatment strategy in this study effectively controlled the loss of electrical conductivity while achieving ultra-high strength, providing a feasible process path and theoretical basis for the development of a new generation of copper alloys with high performance and environmental friendliness.
本研究系统地研究了环境友好型Cu-3Ti和Cu-3Ti-0.2 fe合金在多级热处理过程中的组织演变和性能调节机制。经过工艺优化后,Cu-3Ti和Cu-3Ti-0.2 fe合金的抗拉强度分别达到1.24 GPa和1.31 GPa,电导率保持在10.5% IACS左右。结果表明,这种多级热处理能有效诱导高密度位错和纳米级β′-Cu4Ti析出相的形成,从而产生显著的协同强化效应。微观机理分析表明,微量铁的加入通过降低基体中的位错能促进变形孪晶的形成。此外,由于Fe和Ti的相互作用,Cu-3Ti-0.2Fe合金在多级热处理后的晶格常数仍低于Cu-3Ti合金。强化机理分析表明,Cu-3Ti合金中,析出强化和位错强化共同主导了强度的提高,而Cu-3Ti-0.2 fe合金中,析出强化是主要的强化机制。本研究开发的多级热处理策略在实现超高强度的同时,有效地控制了导电率的损失,为开发新一代高性能环保铜合金提供了可行的工艺路径和理论依据。
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引用次数: 0
Influence of local tensile direction on martensitic variant selection in the superelastic Ti-20Zr-12Nb-2Sn alloy 局部拉伸方向对超弹性Ti-20Zr-12Nb-2Sn合金马氏体变体选择的影响
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-03-01 Epub Date: 2026-01-30 DOI: 10.1016/j.msea.2026.149864
J.J. Gao , Y.Q. Zhao , F.X. Yin , P. Castany , T. Gloriant
The superelastic Ti-20Zr-12Nb-2Sn (at.%) alloy after solution treatment at 700 °C for 30 min was investigated by cyclic tensile tests, in situ synchrotron X-ray diffraction (SXRD), and electron back-scattered diffraction (EBSD) after plastic deformation. The reversible stress-induced martensitic (SIM) α" transformation was validated by in situ SXRD during loading/unloading, and the crystallographic orientation relationship between β phase and SIM α" phase was investigated by EBSD from two specimens after 3 % and 7 % of deformation. In particular, martensitic variant selection is governed by the local tensile direction for individual grains. The maximum transformation strain varies with local tensile directions, but the selected martensitic variant consistently corresponds to the one exhibiting the highest transformation strain when the local tensile direction is near <101>β or <111>β directions. However, the activated variant deviates from this rule when the tensile direction is near <100>β. This comprehensive study of the unexpected deviation in martensitic variant selection as a function of local tensile direction provides a better understanding of the superelastic performance of Ti-based alloys.
采用循环拉伸试验、原位同步x射线衍射(SXRD)和电子背散射衍射(EBSD)对700℃固溶30 min后的超弹性Ti-20Zr-12Nb-2Sn (at.%)合金塑性变形进行了研究。通过原位SXRD验证了加载/卸载过程中可逆应力诱导马氏体(SIM) α”相变的发生,并通过EBSD研究了变形3%和7%后试样β相与SIM α”相的晶体取向关系。特别是,马氏体变异的选择是由单个晶粒的局部拉伸方向决定的。最大转变应变随局部拉伸方向的变化而变化,但当局部拉伸方向接近<;101>;β或<;111>;β时,所选择的马氏体变体一致对应于表现出最高转变应变的马氏体变体。然而,当拉伸方向接近<;100>;β时,激活变体偏离了这一规律。对马氏体变体选择的意外偏差作为局部拉伸方向的函数的全面研究,有助于更好地理解ti基合金的超弹性性能。
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引用次数: 0
The mechanism of strength matching in governing the high-temperature creep of G115 steel welded joints 强度匹配控制G115钢焊接接头高温蠕变的机理
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-03-01 Epub Date: 2026-01-30 DOI: 10.1016/j.msea.2026.149852
Xuan Wang , Zhong-Yi Chen , Wen-Jun Wang , Yong-Qing Li , Wen-Jia Yang
This study systematically investigates the high-temperature creep behavior and microstructural evolution of G115 steel welded joints with varying strength matching ratios between weld metal and base metal under short-term, high-stress conditions. It is demonstrated that strength mismatch induces stress concentration in mechanically weaker regions, which accelerates initial strain accumulation and promotes the coarsening of Laves phase and M23C6 carbides. These effects collectively shorten the steady-state creep stage and significantly degrade creep life. The equal-strength matched joint (with a strength matching coefficient, R∗ ≈ 1) exhibits the best performance among the weldments, showing 18.1 % and 135.1 % longer creep life than the overmatched and undermatched joints, respectively, under 650 °C and 180 MPa. Moreover, the benefit of strength matching becomes more pronounced under lower temperatures and stresses. Nevertheless, its performance remains inferior to the G115 steel due to microstructural heterogeneity in the heat-affected zone and the resulting microstress concentrations. A creep life prediction model incorporating R∗ was developed, identifying R∗ ≈ 1.05 as the optimal matching parameter under the present conditions. This model provides a theoretical basis for weld material selection and service life assessment of G115 steel welded structures.
本研究系统地研究了G115钢焊接接头在短期高应力条件下不同焊缝金属与母材强度匹配比的高温蠕变行为和显微组织演变。结果表明,强度失配导致应力集中在力学较弱的区域,加速了初始应变积累,促进了Laves相和M23C6碳化物的粗化。这些影响共同缩短了稳态蠕变阶段,显著降低了蠕变寿命。等强度匹配接头(强度匹配系数R∗≈1)在650℃和180 MPa下的蠕变寿命分别比超匹配接头和欠匹配接头长18.1%和135.1%,表现出最佳的焊接性能。此外,在较低的温度和应力下,强度匹配的好处变得更加明显。然而,由于热影响区的组织不均匀性和由此产生的微应力集中,其性能仍然不如G115钢。建立了考虑R∗的蠕变寿命预测模型,确定R∗≈1.05为当前条件下的最优匹配参数。该模型为G115钢焊接结构的焊缝材料选择和使用寿命评估提供了理论依据。
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引用次数: 0
The role of carbides in hydrogen permeation behaviour and mechanical degradation of aerospace 4340 and 300M steels 碳化物在航空航天4340和300M钢的氢渗透行为和机械退化中的作用
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-03-01 Epub Date: 2026-02-07 DOI: 10.1016/j.msea.2026.149892
Johnny Adukwu Ebaika, Rajwinder Singh, Mamoun Medraj
Martensitic structural steels are widely used in aerospace landing gears for their high strength to weight ratio but remain vulnerable to hydrogen embrittlement (HE). Hydrogen ingress occurs and leads to HE during electroplating or in corrosive environments which compromise component integrity even after post-plating baking. Consequently, there is a growing need to select steels with microstructure that restrict hydrogen uptake and improve HE resistance. This study evaluates HE responses of 4340 and 300M using electrochemical hydrogen permeation and shear punch tests (SPTs). This study shows that 4340 have higher hydrogen diffusivity and permeability than 300M, mainly due to differences in precipitates, particularly (Cr, Mn) carbides in 4340 and (Mo, Si) carbides in 300M. At low hydrogen permeation, 300M exhibits superior HE resistance due to the high trapping capacity of hydrogen by (Mo, Si) carbides, which limits hydrogen ingress and results in minimal shear strength degradation compared to 4340. Under high hydrogen exposure, saturation of traps with hydrogen in 300M causes abrupt shear strength loss, while 4340 experiences linear drop in strength. Fractographic analysis reveals mixed-mode brittle fracture in 4340 at all hydrogen levels, whereas 300M maintains predominantly cleavage fracture even under high hydrogen exposure. Strong hydrogen trapping sites and improved matrix strengthening by (Mo, Si) carbides reduce HE degradation in 300M. These results provide valuable insights for alloy design and material selection of HE-resistant martensitic steels in demanding aerospace applications such as landing gears.
马氏体结构钢因其高强度重量比而广泛应用于航空航天起落架,但其易发生氢脆。在电镀过程中或在腐蚀环境中会发生氢气进入并导致HE,即使在电镀后烘烤后也会损害组件的完整性。因此,越来越需要选择具有限制氢吸收和提高抗HE性的微观结构的钢。采用电化学氢渗透和剪切冲击试验(SPTs)对4340和300M的HE响应进行了评价。研究表明,4340比300M具有更高的氢扩散率和渗透率,这主要是由于析出相的差异,特别是4340中的(Cr, Mn)碳化物和300M中的(Mo, Si)碳化物。在低氢渗透下,由于(Mo, Si)碳化物对氢的高捕获能力,与4340相比,300M具有更强的抗HE能力,这限制了氢的进入,导致剪切强度下降最小。高氢暴露条件下,300M处含氢圈闭饱和导致抗剪强度突变损失,4340处强度呈线性下降。断口分析显示,4340井在所有氢浓度下都存在混合脆性断裂,而300M井在高氢浓度下仍以解理断裂为主。强氢捕获位点和(Mo, Si)碳化物增强基体,减少了300M中HE的降解。这些结果为苛刻的航空航天应用(如起落架)中抗he马氏体钢的合金设计和材料选择提供了有价值的见解。
{"title":"The role of carbides in hydrogen permeation behaviour and mechanical degradation of aerospace 4340 and 300M steels","authors":"Johnny Adukwu Ebaika,&nbsp;Rajwinder Singh,&nbsp;Mamoun Medraj","doi":"10.1016/j.msea.2026.149892","DOIUrl":"10.1016/j.msea.2026.149892","url":null,"abstract":"<div><div>Martensitic structural steels are widely used in aerospace landing gears for their high strength to weight ratio but remain vulnerable to hydrogen embrittlement (HE). Hydrogen ingress occurs and leads to HE during electroplating or in corrosive environments which compromise component integrity even after post-plating baking. Consequently, there is a growing need to select steels with microstructure that restrict hydrogen uptake and improve HE resistance. This study evaluates HE responses of 4340 and 300M using electrochemical hydrogen permeation and shear punch tests (SPTs). This study shows that 4340 have higher hydrogen diffusivity and permeability than 300M, mainly due to differences in precipitates, particularly (Cr, Mn) carbides in 4340 and (Mo, Si) carbides in 300M. At low hydrogen permeation, 300M exhibits superior HE resistance due to the high trapping capacity of hydrogen by (Mo, Si) carbides, which limits hydrogen ingress and results in minimal shear strength degradation compared to 4340. Under high hydrogen exposure, saturation of traps with hydrogen in 300M causes abrupt shear strength loss, while 4340 experiences linear drop in strength. Fractographic analysis reveals mixed-mode brittle fracture in 4340 at all hydrogen levels, whereas 300M maintains predominantly cleavage fracture even under high hydrogen exposure. Strong hydrogen trapping sites and improved matrix strengthening by (Mo, Si) carbides reduce HE degradation in 300M. These results provide valuable insights for alloy design and material selection of HE-resistant martensitic steels in demanding aerospace applications such as landing gears.</div></div>","PeriodicalId":385,"journal":{"name":"Materials Science and Engineering: A","volume":"955 ","pages":"Article 149892"},"PeriodicalIF":7.0,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146171636","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Optimization of microstructure and properties in high-strength coherent BCC/B2 multi-principal element alloys via laser directed energy deposition 激光定向能沉积法优化高强度相干BCC/B2多主元素合金的组织和性能
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-03-01 Epub Date: 2026-02-09 DOI: 10.1016/j.msea.2026.149904
Xuanhong Cai , Liufei Huang , Congcong Ren , Ben Niu , Yancheng Li , Qing Wang , Jinfeng Li
Body-centered-cubic (BCC)-based multi-principal element alloys (MPEAs) are considered promising materials due to their excellent mechanical properties, particularly at elevated temperatures. However, their limited processability and high melting points impose significant challenges for the fabrication of load-bearing components by conventional casting. This work demonstrates the successful development of a novel BCC-based MPEA of Al2Ti4Zr4Nb3Ta3 through laser directed energy deposition (LDED). The additive manufactured cylindrical components exhibit excellent formability without cracks and distortion. The LDED processing promotes the in-situ microstructural optimization of the alloy, forming a homogeneous coherent BCC/B2 microstructure with cuboidal BCC nanoparticles precipitated in the B2 matrix, and achieving ultra-high yield strength of 2013 MPa at room temperature. The excellent strength is primarily attributed to the precipitation strengthening of cuboidal BCC nanoparticles and solid solution strengthening of alloying elements. Moreover, the LDED alloy exhibits a yield strength of 1380 MPa at 873 K and retains a yield strength of 290 MPa even at 1273 K. This work provides feasible avenue for additive manufacturing of BCC-based MPEAs, thereby facilitating their industrial applications.
基于体心立方(BCC)的多主元素合金(mpea)由于其优异的机械性能,特别是在高温下,被认为是有前途的材料。然而,它们有限的可加工性和高熔点对传统铸造制造承重部件提出了重大挑战。这项工作证明了通过激光定向能沉积(led)成功开发了一种新型的基于bcc的Al2Ti4Zr4Nb3Ta3的MPEA。添加剂制造的圆柱形零件具有良好的成形性,无裂纹和变形。LDED处理促进了合金的原位组织优化,形成了均匀一致的BCC/B2微观组织,BCC纳米颗粒在B2基体中析出,室温屈服强度达到了2013 MPa。这种优异的强度主要是由于立方体BCC纳米颗粒的析出强化和合金元素的固溶强化。该合金在873 K时的屈服强度为1380 MPa,在1273 K时仍保持290 MPa的屈服强度。本研究为基于bcc的mpea增材制造提供了可行的途径,从而促进了其工业应用。
{"title":"Optimization of microstructure and properties in high-strength coherent BCC/B2 multi-principal element alloys via laser directed energy deposition","authors":"Xuanhong Cai ,&nbsp;Liufei Huang ,&nbsp;Congcong Ren ,&nbsp;Ben Niu ,&nbsp;Yancheng Li ,&nbsp;Qing Wang ,&nbsp;Jinfeng Li","doi":"10.1016/j.msea.2026.149904","DOIUrl":"10.1016/j.msea.2026.149904","url":null,"abstract":"<div><div>Body-centered-cubic (BCC)-based multi-principal element alloys (MPEAs) are considered promising materials due to their excellent mechanical properties, particularly at elevated temperatures. However, their limited processability and high melting points impose significant challenges for the fabrication of load-bearing components by conventional casting. This work demonstrates the successful development of a novel BCC-based MPEA of Al<sub>2</sub>Ti<sub>4</sub>Zr<sub>4</sub>Nb<sub>3</sub>Ta<sub>3</sub> through laser directed energy deposition (LDED). The additive manufactured cylindrical components exhibit excellent formability without cracks and distortion. The LDED processing promotes the in-situ microstructural optimization of the alloy, forming a homogeneous coherent BCC/B2 microstructure with cuboidal BCC nanoparticles precipitated in the B2 matrix, and achieving ultra-high yield strength of 2013 MPa at room temperature. The excellent strength is primarily attributed to the precipitation strengthening of cuboidal BCC nanoparticles and solid solution strengthening of alloying elements. Moreover, the LDED alloy exhibits a yield strength of 1380 MPa at 873 K and retains a yield strength of 290 MPa even at 1273 K. This work provides feasible avenue for additive manufacturing of BCC-based MPEAs, thereby facilitating their industrial applications.</div></div>","PeriodicalId":385,"journal":{"name":"Materials Science and Engineering: A","volume":"956 ","pages":"Article 149904"},"PeriodicalIF":7.0,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146147404","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Influence of single- and double-step solution and aging treatments on the microstructure, texture, and mechanical properties of cold-rolled Al–Cu–Li alloy sheets (Cu/Li ratios 2 and 4) produced via squeeze casting 单步、双步固溶和时效处理对挤压铸造冷轧Al-Cu-Li合金板材(Cu/Li比2和4)组织、织构和力学性能的影响
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-03-01 Epub Date: 2026-01-25 DOI: 10.1016/j.msea.2026.149828
S. Manojkumar, Yogesh Singh, K.K. Mehta
Squeeze-cast Al–Cu–Li alloys, SC1 (Cu/Li ≈ 2, Li ≈ 1.28 wt%) and SC2 (Cu/Li ≈ 4, Li ≈ 0.53 wt%), studied in three heat-treatment conditions: H1 (single-step solution → quenching → double-aging), H2 (double-step solution → quenching → double aging), and H3 (double-step solution → quenching → single aging). Cold rolling of SC1 developed pronounced crystallographic textures, strongly influenced by the Cu/Li ratio and Li-content. Nearly double the Li in SC1 led to a fourfold increase in texture intensity compared to SC2, mainly from strong Copper ({112}111) component. Heat treatment markedly influenced the strength–ductility trade-off. In SC1, the H1 condition achieved nearly twice the strength of H3 but incurred a twofold reduction in ductility, attributed to a higher fraction of T1 (Al2CuLi) precipitates formed during double aging. SC2 displayed superior ductility but limited strength, particularly under H3 treatment. Mechanical performance was governed by the combined effects of solution treatment, controlling grain size and texture, and aging treatment, regulating precipitation. The superior strength of SC1 in H1 condition arose from the synergistic effect of refined grains with strong Cube texture and enhanced T1 precipitation. Conversely, low Li content in SC2 restricted T1 precipitation, limiting strengthening. H3 triggers dislocation looping and serrations in stress–strain curves via T2 (Al6CuLi3) precipitates, while H1 (SC1) suppresses serrations by depleting Cu and Li through high T1 precipitation. Constitutive modeling using the Voce's-relationship and KM-model showed excellent agreement with experiments, providing a robust framework for optimizing heat-treatment routes for Al–Cu–Li alloys.
研究了挤压铸造Al-Cu-Li合金SC1 (Cu/Li≈2,Li≈1.28 wt%)和SC2 (Cu/Li≈4,Li≈0.53 wt%)在三种热处理条件下:H1(单步固溶→淬火→双时效)、H2(双步固溶→淬火→双时效)和H3(双步固溶→淬火→单时效)。受Cu/Li比和Li含量的影响,SC1冷轧后形成明显的结晶织构。与SC2相比,SC1中Li的近两倍导致纹理强度增加四倍,主要来自强铜({112}⟨111⟩)成分。热处理对强度-塑性平衡有显著影响。在SC1中,H1状态的强度几乎是H3的两倍,但塑性却降低了两倍,这是由于在二次时效过程中形成了更高比例的T1 (Al2CuLi)析出物。SC2表现出较好的延展性,但强度有限,特别是在H3处理下。固溶处理(控制晶粒尺寸和织构)和时效处理(调节析出)的共同作用决定了合金的力学性能。在H1条件下,SC1的优异强度是由于具有强立方体织构的细化晶粒和增强的T1析出的协同作用所致。相反,SC2中较低的Li含量限制了T1的析出,限制了强化。H3通过T2 (Al6CuLi3)析出触发位错环和应力-应变曲线锯齿形,而H1 (SC1)通过高T1析出耗尽Cu和Li抑制锯齿形。利用Voce关系和km模型建立的本构模型与实验结果吻合良好,为优化铝铜锂合金热处理路线提供了可靠的框架。
{"title":"Influence of single- and double-step solution and aging treatments on the microstructure, texture, and mechanical properties of cold-rolled Al–Cu–Li alloy sheets (Cu/Li ratios 2 and 4) produced via squeeze casting","authors":"S. Manojkumar,&nbsp;Yogesh Singh,&nbsp;K.K. Mehta","doi":"10.1016/j.msea.2026.149828","DOIUrl":"10.1016/j.msea.2026.149828","url":null,"abstract":"<div><div>Squeeze-cast Al–Cu–Li alloys, SC1 (Cu/Li ≈ 2, Li ≈ 1.28 wt%) and SC2 (Cu/Li ≈ 4, Li ≈ 0.53 wt%), studied in three heat-treatment conditions: H1 (single-step solution → quenching → double-aging), H2 (double-step solution → quenching → double aging), and H3 (double-step solution → quenching → single aging). Cold rolling of SC1 developed pronounced crystallographic textures, strongly influenced by the Cu/Li ratio and Li-content. Nearly double the Li in SC1 led to a fourfold increase in texture intensity compared to SC2, mainly from strong Copper <span><math><mrow><mo>(</mo><mrow><mrow><mo>{</mo><mn>112</mn><mo>}</mo></mrow><mspace></mspace><mrow><mo>⟨</mo><mn>111</mn><mo>⟩</mo></mrow></mrow><mo>)</mo></mrow></math></span> component. Heat treatment markedly influenced the strength–ductility trade-off. In SC1, the H1 condition achieved nearly twice the strength of H3 but incurred a twofold reduction in ductility, attributed to a higher fraction of T1 (Al<sub>2</sub>CuLi) precipitates formed during double aging. SC2 displayed superior ductility but limited strength, particularly under H3 treatment. Mechanical performance was governed by the combined effects of solution treatment, controlling grain size and texture, and aging treatment, regulating precipitation. The superior strength of SC1 in H1 condition arose from the synergistic effect of refined grains with strong Cube texture and enhanced T1 precipitation. Conversely, low Li content in SC2 restricted T1 precipitation, limiting strengthening. H3 triggers dislocation looping and serrations in stress–strain curves via T2 (Al<sub>6</sub>CuLi<sub>3</sub>) precipitates, while H1 (SC1) suppresses serrations by depleting Cu and Li through high T1 precipitation. Constitutive modeling using the Voce's-relationship and KM-model showed excellent agreement with experiments, providing a robust framework for optimizing heat-treatment routes for Al–Cu–Li alloys.</div></div>","PeriodicalId":385,"journal":{"name":"Materials Science and Engineering: A","volume":"955 ","pages":"Article 149828"},"PeriodicalIF":7.0,"publicationDate":"2026-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146077035","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Achieving strength-plasticity synergy via non-monotonic gradient structured in Zr-based bulk metallic glasses 通过非单调梯度结构实现zr基大块金属玻璃的强度-塑性协同
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-03-01 Epub Date: 2026-02-12 DOI: 10.1016/j.msea.2026.149907
Xiaoqiang Fu , Chunyan Li , Zhenxiang Zhao , Chaoqun Pei , Xuesong Li , Zhengrui Su , Haiqun Wang , Shengzhong Kou , Baoan Sun , Yuchen Mao
This work proposes a strategy for rapidly constructing non-monotonic gradient structures in Zr-based bulk metallic glasses (BMGs) to overcome their limited plasticity. This method relies on the dynamic coupling of temperature and stress fields. Specifically, the combination of elastic stress loading (δ = X·δy, X = 30%, 40%, 50%) under thermal conditions (T = 423 K) and cryogenic treatment (T = 77 K) enables the redistribution of residual stress and free volume. The structure was systematically characterized via nanoindentation, differential scanning calorimetry (DSC), atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), and Vickers hardness profiling. During the thermoelastic loading stage, the temperature gradient induces distinct relaxation behaviors between the interior and exterior, leading to a gradient distribution of free volume. Simultaneously, under the coupling effect of stress, a residual stress gradient distribution is formed. Furthermore, this gradient structure is enhanced during cryogenic treatment due to the asymmetry between tensile and compressive stresses, resulting in a macroscopically controllable non-monotonic gradient structure. This structure alters the linear propagation path of shear bands and generates numerous multiple shear bands in the gradient transition regions, effectively prolonging the uniform strain duration. Consequently, a yield strength of 1720 MPa and a compressive plasticity of 18.5% were achieved. This work provides new insights into the rapid construction of gradient structures and the mechanical enhancement of BMGs.
本文提出了一种在zr基大块金属玻璃(bmg)中快速构建非单调梯度结构的策略,以克服其有限的塑性。该方法依赖于温度场和应力场的动态耦合。具体来说,热(T = 423 K)和低温(T = 77 K)条件下的弹性应力加载(δ = X·δy, X = 30%, 40%, 50%)组合可以实现残余应力和自由体积的重新分布。通过纳米压痕、差示扫描量热法(DSC)、原子力显微镜(AFM)、x射线光电子能谱(XPS)和维氏硬度分析对其结构进行了系统的表征。在热弹性加载阶段,温度梯度诱导了材料的内外弛豫行为,导致自由体积呈梯度分布。同时,在应力耦合作用下,形成了残余应力梯度分布。此外,由于拉伸和压缩应力之间的不对称,这种梯度结构在低温处理过程中得到增强,从而形成宏观可控的非单调梯度结构。这种结构改变了剪切带的线性传播路径,在梯度过渡区产生了大量的多重剪切带,有效地延长了均匀应变持续时间。该材料的屈服强度为1720 MPa,抗压塑性为18.5%。这项工作为梯度结构的快速构建和bmg的力学增强提供了新的见解。
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引用次数: 0
Constructing heterogeneous grain structure in Al–La–Sc alloy to overcome high-temperature softening 构建Al-La-Sc合金非均质晶粒结构克服高温软化
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-03-01 Epub Date: 2026-02-05 DOI: 10.1016/j.msea.2026.149874
Xinkui Zhang , Yongji Chen , Liejun Li , Zhuoran Li , Jixiang Gao , Zhengwu Peng
Heterogenous structure design strategy is commonly employed to fabricate alloy with excellent mechanical properties at room temperature, but it's high-temperature performance is unknown. Here, a heterogenous grain structure was employed to overcome the high-temperature softening of fine grain in Al–La–Sc alloy produced by hot extrusion process, realizing synergistic improvement in room- and high-temperature strength. The heterogenous structure is characterized by fibrous coarse grain embedded in equiaxed fine grain, which inherit from the microstructure of the cast counterpart and the pinning effect of Al3Sc particles. The fine grain structure and evenly-distributed Al3Sc particles enhance the room temperature strength of the alloy via grain refinement and Orowan strengthening mechanisms, respectively. The coarse grain increased the high-temperature strength via inhibiting the deformation of fine grain, while the micron Al11La3 and nano-scale Al3Sc intermetallics retarded dislocation and grain boundary movement to further enhance the strength. This work provided a novel microstructure design strategy to fabricate heat resistance aluminum alloys, expanding the application of heterogenous grain structure.
一般采用异质组织设计策略制备室温下具有优异力学性能的合金,但其高温性能尚不清楚。采用异质晶粒组织克服热挤压Al-La-Sc合金的高温软化现象,实现室温强度和高温强度的协同提高。非均相组织的特点是纤维粗晶嵌套在等轴细晶中,继承了铸相组织和Al3Sc颗粒的钉住作用。细小的晶粒结构和均匀分布的Al3Sc颗粒分别通过晶粒细化机制和Orowan强化机制提高了合金的室温强度。粗晶通过抑制细晶的变形来提高高温强度,而微米级Al11La3和纳米级Al3Sc金属间化合物延缓了位错和晶界移动,进一步提高了强度。本工作为制备耐热铝合金提供了一种新的组织设计策略,扩大了异质晶粒组织的应用范围。
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引用次数: 0
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Materials Science and Engineering: A
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